CN100391630C - Laminated heat exchanger plate fin cleaning spray coating technology and its used equipment - Google Patents

Laminated heat exchanger plate fin cleaning spray coating technology and its used equipment Download PDF

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Publication number
CN100391630C
CN100391630C CNB2003101051252A CN200310105125A CN100391630C CN 100391630 C CN100391630 C CN 100391630C CN B2003101051252 A CNB2003101051252 A CN B2003101051252A CN 200310105125 A CN200310105125 A CN 200310105125A CN 100391630 C CN100391630 C CN 100391630C
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China
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cleaning
heat exchanger
transition
exchanger plate
transport portion
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Expired - Fee Related
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CNB2003101051252A
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Chinese (zh)
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CN1619250A (en
Inventor
尚伟
尹哲东
陈金戈
王玥
李白苏
张成家
王震
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Liaoning Machinery Reasearch Institute Co., Ltd.
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LIAONING PROV INST OF MACHINERY
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Abstract

The present invention belongs to the field of surface treating on a metal plate sheet, particularly to a cleaning and spray-coating process for laminated heat-exchanger fins and the adopting equipment thereof, which has the specific process of a cleaning process, a blasting process, a rinsing process, a spray-coating process, and a drying process. The equipment needed by the technology comprises workpiece conveying equipment (1), a cleaning part (2), a spray-coating part (3), and a drying part (4), and a transition mechanism (8) is transited between a cleaning conveying part A (5) and a spray-coating part B (6) and between a spray-coating conveying part B (6) and a drying conveying part C (7). The position of the cleaning part (2) corresponds to the position of the cleaning conveying part A (5). The spray-coating part (3) corresponds to the spray-coating conveying part B (6). The drying part (4) corresponds to the drying conveying part C (7).

Description

Stacked heat exchanger plate wing cleaning spray coating technology and the equipment that is adopted thereof
Technical field
The invention belongs to the metal sheet field of surface treatment, particularly a kind of stacked heat exchanger plate wing cleaning spray coating technology and the apparatus field that is adopted thereof.
Background technology
In the metal sheet field of surface treatment, during especially air conditioning for automobiles is produced, before the plate type heat exchanger soldering, need heat exchanging device plate to clean, spray processing such as soldering flux, oven dry.Characteristics such as at present, the corollary equipment that is adopted in producing realization exists production efficiency low, and surface treatment effect is undesirable.
Summary of the invention
Technical problem to be solved by this invention is to provide a kind of production efficiency height, and the surface of the work ideal treatment effect can be finished the stacked heat exchanger plate wing cleaning spray coating technology of serialization operation and the equipment that is adopted thereof.
Technical solution of the present invention can realize according to following mode:
Stacked heat exchanger plate wing cleaning spray coating technology is characterized in, carries out successively as follows:
(A) stacked heat exchanger plate wing is placed on the conveying mechanism, send into cleaning area through conveying mechanism and clean;
(B) the stacked heat exchanger plate wing after the cleaning is sent into the purge district through conveying mechanism, blows down its surface cleaning agent by high speed winds;
(C) the stacked heat exchanger plate wing behind the purge is sent into the rinsing district through conveying mechanism, with the clear water after the heating above-mentioned workpiece is carried out rinsing and does dry the processing;
(D) conveying mechanism is sent into above-mentioned stacked heat exchanger plate wing to spray to distinguish and is sprayed;
(E) the stacked heat exchanger plate wing after will spraying is sent into drying oven and is dried.
The equipment that above-mentioned technology adopted contains: Work transfer device, cleaning part, spraying part, oven dry part; Described Work transfer device divides cleaning transport portion A, spraying transport portion B, oven dry transport portion C; Between described cleaning transport portion A and the spraying transport portion B, spray between transport portion B and the oven dry transport portion C respectively by the transition mechanism transition; The position of described cleaning part is corresponding with cleaning transport portion A; Described spraying part is corresponding with spraying transport portion B; Described oven dry part is corresponding with oven dry transport portion C.
Transition mechanism of the present invention contains: transition roller, change pulley, transition expansion tightening wheel; Described transition expansion tightening wheel links with transition main driving wheel and transition drive respectively; Described transition roller links with change pulley; The workpiece storing face of described transition roller and Work transfer device maintains an equal level; Described change pulley links with the transition main driving wheel of Work transfer device.
Cleaning part of the present invention contains: cleaning area, purge district, rinsing district; Described cleaning area contains: scavenging pump, cleaning water tank, nozzle; The outlet of described nozzle is corresponding with the workpiece on the Work transfer device; Described cleaning water tank communicates with nozzle through scavenging pump by pipeline; Described purge district is contained: blower fan; The air outlet of described blower fan is corresponding with the workpiece on the Work transfer device; Described rinsing district is contained: water pump, shower nozzle; Described water pump communicates with shower nozzle; Described shower nozzle is corresponding with the workpiece on the Work transfer device.
The present invention is furnished with above described cleaning water tank: oil removing mechanism; Described oil removing mechanism is contained: oil removing motor, oil removing motor output shaft; On described oil removing motor output shaft, be provided with spring leaf; Is being furnished with dirt discharge groove with described spring leaf relative position.
The present invention is furnished with above described cleaning water tank: oil removing mechanism; Described oil removing mechanism is contained: oil removing motor, oil removing motor output shaft; On described oil removing motor output shaft, be provided with spring leaf; Is being furnished with dirt discharge groove with described spring leaf relative position.
Spraying part of the present invention contains: nozzle, spray pump, storage tank; Described storage tank communicates with nozzle through spray pump by pipeline.
Oven dry part of the present invention contains: be furnished with air blast the air channel, place the heater in the heating cabinet; On described air channel, be provided with tuyere; Described tuyere is corresponding with the workpiece on the Work transfer device.
Technical process of the present invention is simple, and is easy to operate, the production efficiency height, and the surface of the work ideal treatment effect can be finished the serialization operation.
Description of drawings
Fig. 1 is a process chart of the present invention;
Fig. 2 is an integral device structural representation of the present invention;
Fig. 3 is purging system part-structure schematic diagram in the integral device of the present invention;
Fig. 4 is Fig. 3 part left view of the present invention;
Fig. 5 is a degreasing unit structural representation of the present invention;
Fig. 6 is a drying oven structural representation of the present invention;
Fig. 7 is a paint finishing structural representation of the present invention;
Fig. 8 is a heater structural representation of the present invention;
Fig. 9 is purging system water circulation theory figure of the present invention;
Figure 10 is a circuit control section theory diagram of the present invention;
The specific embodiment
Process portion of the present invention can be carried out as follows successively:
(A) stacked heat exchanger plate wing is placed on the conveying mechanism, send into cleaning area through conveying mechanism and clean;
(B) the stacked heat exchanger plate wing after the cleaning is sent into the purge district through conveying mechanism, blows down its surface cleaning agent by high speed winds;
(C) the stacked heat exchanger plate wing behind the purge is sent into the rinsing district through conveying mechanism, with the clear water after the heating above-mentioned workpiece is carried out rinsing and does dry the processing;
(D) conveying mechanism is sent into above-mentioned stacked heat exchanger plate wing to spray to distinguish and is sprayed;
(E) the stacked heat exchanger plate after will spraying is sent into drying oven and is dried.
The inlet of integral device of the present invention with the anchor clamps of plate wing vertically-arranged on carrier chain 28 in, carrier chain 28 is done level and is moved continuously, at first enters cleaning area, and the aqueous cleaning agent through heating pressurizes by scavenging pump, by pressing certain angle and the regularly arranged powerful hydro-peening plate of nozzle wing surface, remove grease; Workpiece after the cleaning enters the purge district, blows down its surperficial cleaning agent by high-pressure blast; Enter the rinsing district behind the purge, in the rinsing district, carry out powerful rinsing with the twice pair of workpiece of clear water after the heating, surface of the work is cleaned up fully after, blow down the residual moisture content of surface of the work once more with high-pressure blast.Then, workpiece enters the spraying district.In spraying district, will be sprayed on the surface of plate wing through the soldering flux of stirring system stirring equably by the nozzle of particular design.Afterwards, workpiece enters drying oven, and the outlet in integral device of the present invention after the drying is taken out.Said process is controlled by PLC, carries out continuously automatically.
Integral device of the present invention contains: Work transfer device 1, cleaning part 2, spraying part 3, oven dry part 4; Described Work transfer device cleaned transport portion A5, spraying transport portion B6, oven dry transport portion C7 in 1 minute; Between described cleaning transport portion A5 and the spraying transport portion B6, spray between transport portion B6 and the oven dry transport portion C7 respectively by transition mechanism 8 transition; The position of described cleaning part 2 is corresponding with cleaning transport portion A5; Described spraying part 3 is corresponding with spraying transport portion B6; Described oven dry part 4 is corresponding with oven dry transport portion C7.Described transition mechanism 8 contains: transition roller 9, change pulley 10, transition expansion tightening wheel 37; Described transition expansion tightening wheel 37 links with transition main driving wheel 11 and transition drive 38 respectively; Described transition roller 9 links with change pulley 10; It is one flat that the workpiece storing face of described transition roller 9 and Work transfer device 1 keeps; Described change pulley 10 links with the transition main driving wheel 11 of Work transfer device 1.
Described cleaning part 2 contains: cleaning area, purge district, rinsing district; Described cleaning area contains: scavenging pump 12, cleaning water tank 13, nozzle 14; The outlet of described nozzle 14 is corresponding with the workpiece on the Work transfer device 1; Described cleaning water tank 13 communicates with nozzle 14 through scavenging pump 12 by pipeline; Described purge district is contained: blower fan 15; The air outlet of described blower fan 15 is corresponding with the workpiece on the Work transfer device 1; Described rinsing district is contained: water pump, shower nozzle; Described water pump communicates with shower nozzle; Described shower nozzle is corresponding with the workpiece on the Work transfer device 1.Described cleaning water tank 13 tops are furnished with: oil removing mechanism 16; Described oil removing mechanism 16 is contained: oil removing motor, oil removing motor output shaft 17; On described oil removing motor output shaft 17, be provided with spring leaf 18; Is being furnished with dirt discharge groove 19 with described spring leaf 18 relative positions.Described spraying part 3 contains: nozzle 20, spray pump 21, storage tank 22; Described storage tank 22 communicates with nozzle 20 through spray pump 21 by pipeline.Described oven dry part 4 contains: be furnished with air blast 25 air channel 23, place the heater 27 in the heating cabinet 26; On described air channel 23, be provided with tuyere 24; Described tuyere 24 is corresponding with the workpiece on the Work transfer device 1.Described spraying part 3 contains: nozzle 20, spray pump 21, storage tank 22; Described storage tank 22 communicates with nozzle 20 through spray pump 21 by pipeline.
Integral device of the present invention is divided into Work transfer device, cleaning part, spraying part, oven dry part; Mainly form by Work transfer device, heater, cleaning and rinsing system, blower system, paint finishing and drying oven.
(1) Work transfer device
The Work transfer device (see figure 2) is made up of drive motors 29, drive shaft system, carrier chain 28 and workpiece holder.Carrier chain 28 is a stainless steel chain, connects with stainless steel between two row's chains, workpiece holder is housed in order to reliable place work piece reposefully on the stainless steel.Carrier chain 28 is regulated its tightness by adjusting expansion tightening wheel 32 positions.Exit at Work transfer device can be equipped with optoelectronic switch 31, shields, and both transmits so far and when it not being taken off because of certain reason, optoelectronic switch sends signal when workpiece, and chain suspends, and promptly continues operation automatically after taking workpiece away.In addition, pollute cleaning agent in order to prevent soldering flux to be brought into the cleaning and rinsing district, this equipment is divided into three sections, i.e. cleaning and rinsing district, spraying district and baking zone.Connect with transition mechanism between each transportation section.As shown in Figure 2,32 is expansion tightening wheel, and 33,34,35 is drive.11 are the transition main driving wheel, and 36 is frame.
(2) transition mechanism
Transition mechanism 8 contains: transition roller 9, change pulley 10; Described transition roller 9 links with change pulley 10; It is one flat that the workpiece storing face of described transition roller 9 and Work transfer device 1 keeps; Described change pulley 10 links with the transition main driving wheel 11 of Work transfer device 1.Place the transition expansion tightening wheel 37 on the frame 36 to link with transition main driving wheel 11 and transition drive 38 respectively.
(3) heater
The heater (see figure 8) is responsible for to cleaning agent and clear water heating.This device is made up of boiler, burner 41, flue 42 and oil supply system 43.Boiler is divided into combustion chamber 39, heat-exchanging tube bundle 40.Fuel oil is fully burning in the combustion chamber, and hot mist carries out heat exchange by chamber wall and heat-exchanging tube bundle wall and liquid to be heated, to reach the heating to liquid.Waste gas after burning is discharged to outdoor by the stainless steel flue at last.Oil supply system is made up of fuel tank, pipeline and corresponding valve.
(4) cleaning part
Cleaning part contains: cleaning area, purge district, rinsing district; Described cleaning area contains: scavenging pump 12, cleaning water tank 13, nozzle 14; The outlet of described nozzle 14 is corresponding with the workpiece on the Work transfer device 1; Described cleaning water tank 13 communicates with nozzle 14 through scavenging pump 12 by pipeline; Described purge district is contained: high pressure positive blower 15; The air outlet of described blower fan 15 is corresponding with the workpiece on the Work transfer device 1; Described rinsing district is contained: water pump, shower nozzle; Described water pump communicates with shower nozzle; Described shower nozzle is corresponding with the workpiece on the Work transfer device 1.Pei Zhi cleaning agent heats in water tank by a certain percentage, and the cleaning agent after the heating is forced into 0.1~015Mpa through pump, by nozzle and side nozzle ejection up and down, workpiece is carried out brute force clean.When workpiece was taken away the part cleaning agent and made high water tank reduce to certain water level, magnetic valve 45 was opened automatically, and jet pump sucks pure cleaning agent and replenishes.Workpiece after the cleaning carries out purge, and the compressed air that is provided by high pressure positive blower 15 is blown away cleaning agent residual on the workpiece and foam through over-blowing water tuyere.The distance of tuyere and workpiece can be by the fixedly bolt of tuyere adjusting on the traversing carriage.
(5) degreasing unit
Above cleaning water tank 13 liquid levels the degreasing unit (see figure 5) is housed, oil removing driven by motor spring leaf 18 is walked around moving with per minute 4~5.When blade whiz liquid level, take away greasy dirt on the liquid level by adhesive force; When spring leaf 18 was threaded to dirt discharge groove 19, dirt discharge groove 19 cutting edges blew the greasy dirt on spring leaf 18 surfaces off.
(6) induced draught system
Above cleaning area, rinsing district and baking zone passage hydrofuge air port 46 is set respectively, hot gas humidity is bigger by air-introduced machine is discharged to outdoor.Blower fan is made by glass-reinforced plastic material, and the air channel is made by the thin-wall stainless steel plate.
(7) oven dry part
Oven dry part 4 (see figure 6)s contain: be furnished with air blast 25 air channel 23, place the heater 27 in the heating cabinet 26; On described air channel 23, be provided with tuyere 24; Described tuyere 24 is corresponding with the workpiece on the Work transfer device 1.Through the air ducting (air channel and tuyere) of air in air blast enters body of heater after heating, dry from the top down workpiece is dried in oven dry part 4, hot blast is got back to heating boiler by pipeline and is heated then, forms a hot air circulation.Air quantity is controlled by rotary damper 47; The bake out temperature of surface of the work is stabilized in (100 ℃ ~ 150 ℃) in certain scope by the break-make of control burner; Drying time is realized by regulating carrier chain.
(8) spraying part
Spraying part 3 contains: nozzle 20, spray pump 21, storage tank 22; Described storage tank 22 communicates with nozzle 20 through spray pump 21 by pipeline.Nozzle is through particular design.Soldering flux is after its ejection, and it is laminar to be covering of the fan, can spray soldering flux equably thereby make on the plate wing.
(9) electric control system
Three-phase AC380V, 50Hz power supply are adopted in the power supply of cleaning machine electric-control system.General power is no more than 45KW, and maximum current is no more than 100A.Scavenging pump motor 5.5KW, two rinsing pump motor 2X3.0KW, spray pump motor 3.0KW, stirring motor 0.25KW, two blow Water fan motor 2X3.0KW, four wet-emitting blower motor 4X1.1KW, frizing coil motor 0.12KW, an oven dry blower motor 3.0KW.A main driving motor 0.75KW, its speed of service is regulated by Fuji's inverter and is finished (seeing products instruction).Used in air exchange fan is arranged in ventilating and cooling in the electrical control cubicles, fluorescent lamp lighting is arranged in front and back so that maintenance.Electric-control system is made up of the control of instrument temperature and electrical control two parts.Electrical control divides manual and automatic dual mode; And be furnished with alarm and corresponding indicator lamp, do respective handling with prompting operation person.
Temperature control system is made up of platinum resistance thermometer sensor,, digital temperature control and hundred moral burners etc.Cleaning temperature, rinsing one temperature, rinsing two temperature and bake out temperature are controlled automatically.
Whole cleaning process is finished by the E--64HR Controlled by Programmable Controller; And can be according to user's needs cleaning process.

Claims (4)

1. stacked heat exchanger plate wing cleaning spray coating technology is characterized in that, carries out successively as follows:
(A) stacked heat exchanger plate wing is placed on the conveying mechanism, send into cleaning area through conveying mechanism and clean;
(B) the stacked heat exchanger plate wing after the cleaning is sent into the purge district through conveying mechanism, blows down its surface cleaning agent by high speed winds;
(C) the stacked heat exchanger plate wing behind the purge is sent into the rinsing district through conveying mechanism, with the clear water after the heating above-mentioned workpiece is carried out rinsing and does dry the processing;
(D) conveying mechanism is sent into above-mentioned stacked heat exchanger plate wing to spray to distinguish and is sprayed;
(E) the stacked heat exchanger plate wing after will spraying is sent into drying oven and is dried.
2. the equipment that is adopted according to the described stacked heat exchanger plate wing cleaning spray coating technology of claim 1 is characterized in that, contains: Work transfer device (1), cleaning part (2), spraying part (3), oven dry part (4); Described Work transfer device (1) divides cleaning transport portion A (5), spraying transport portion B (6), oven dry transport portion C (7); Between described cleaning transport portion A (5) and the spraying transport portion B (6), spray between transport portion B (6) and the oven dry transport portion C (7) respectively by transition mechanism (8) transition; The position of described cleaning part (2) is corresponding with cleaning transport portion A (5); Described spraying part (3) is corresponding with spraying transport portion B (6); Described oven dry part (4) is corresponding with oven dry transport portion C (7); Described transition mechanism (8) contains: transition roller (9), change pulley (10), transition expansion tightening wheel (37); Described transition expansion tightening wheel (37) links with transition main driving wheel (11) and transition drive (38) respectively; Described transition roller (9) links with change pulley (10); Described transition roller (9) maintains an equal level with the workpiece storing face of Work transfer device (1); Described change pulley (10) links with the transition main driving wheel (11) of Work transfer device (1).
3. the equipment that is adopted according to the described stacked heat exchanger plate wing cleaning spray coating technology of claim 2 is characterized in that: described spraying part (3) contains: nozzle (20), spray pump (21), storage tank (22); Described storage tank (22) communicates with nozzle (20) through spray pump (21) by pipeline.
4. the equipment that is adopted according to the described stacked heat exchanger plate wing cleaning spray coating technology of claim 2 is characterized in that: described oven dry part (4) contains: be furnished with air blast (25) air channel (23), place the heater (27) in the heating cabinet (26); On described air channel (23), be provided with tuyere (24); Described tuyere (24) is corresponding with the workpiece on the Work transfer device (1).
CNB2003101051252A 2003-11-18 2003-11-18 Laminated heat exchanger plate fin cleaning spray coating technology and its used equipment Expired - Fee Related CN100391630C (en)

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Application Number Priority Date Filing Date Title
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CN100391630C true CN100391630C (en) 2008-06-04

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Families Citing this family (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102901402B (en) * 2011-12-30 2014-04-09 中山市奥美森自动化设备有限公司 Cleaning machine
CN102778167A (en) * 2012-07-06 2012-11-14 山东海达通汽车零部件有限公司 Cleaning and drying machine for automobile radiator
CN108126922B (en) * 2016-12-01 2024-03-15 深圳和丰洗净科技有限公司 High-speed cylinder battery cleaning machine
CN113458075A (en) * 2021-08-12 2021-10-01 浙江文源智能科技有限公司 Mould preliminary treatment production line

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Publication number Priority date Publication date Assignee Title
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CN1112042A (en) * 1994-03-28 1995-11-22 三菱铝株式会社 Brazing composition, aluminum material provided with the brazing composition and heat exchanger
CN1286393A (en) * 2000-07-28 2001-03-07 山东厚丰汽车散热器有限公司 Built-in plate-fins machine oil cooler made of aluminium
CN1375374A (en) * 2002-04-18 2002-10-23 南京工业大学 Manufacturing process of stainless steel plate fin type heat exchanger
DE20306448U1 (en) * 2003-04-25 2003-10-23 Asscon Systemtechnik-Elektronik GmbH, 86343 Königsbrunn Cleaning device for an aerosol saturated atmosphere especially for vapor phase soldering units has heat exchanger between pre filter and separating filter
CN2663023Y (en) * 2003-11-18 2004-12-15 辽宁省机械研究院 Plate-fin cleaning coating device for cascading heat-exchanger

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CN1286393A (en) * 2000-07-28 2001-03-07 山东厚丰汽车散热器有限公司 Built-in plate-fins machine oil cooler made of aluminium
CN1375374A (en) * 2002-04-18 2002-10-23 南京工业大学 Manufacturing process of stainless steel plate fin type heat exchanger
DE20306448U1 (en) * 2003-04-25 2003-10-23 Asscon Systemtechnik-Elektronik GmbH, 86343 Königsbrunn Cleaning device for an aerosol saturated atmosphere especially for vapor phase soldering units has heat exchanger between pre filter and separating filter
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