CN100387416C - Method for processing surface of deformed material - Google Patents
Method for processing surface of deformed material Download PDFInfo
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- CN100387416C CN100387416C CNB2006100489511A CN200610048951A CN100387416C CN 100387416 C CN100387416 C CN 100387416C CN B2006100489511 A CNB2006100489511 A CN B2006100489511A CN 200610048951 A CN200610048951 A CN 200610048951A CN 100387416 C CN100387416 C CN 100387416C
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- section bar
- polishing wheel
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Abstract
The present invention relates to a method for processing the surface of special-shaped section, which comprises the following steps: extruding formed special-shaped section by an extruding forming machine; cooling the extruded formed special-shaped section; polishing the cooled special-shaped section by a rotary type polishing machine. Special-shaped section processing equipment for implementing the method comprises the extruding forming machine, wherein the rear part of the extruding forming machine is connected with a backing material plate; the rear part of the backing material plate is connected with a shaping mold; the rear part of the shaping mold is connected with a cooling water tank; a cutting and packing mechanism and the polishing machine are arranged at the rear part of the cooling water tank. The present invention has the advantages that a polishing wheel uses palm fiber polishing without thick polishing to directly reach middle polishing effect, the polishing number for each point on the polished surface of the special-shaped section is even, the glossiness is ideal, the polishing machine can adapt to the polishing of any state surface and the entire surface of the special-shaped section reaches a perfect state.
Description
(1) technical field
The present invention relates to a kind of surface treatment method of profile shapes.
(2) background technology
Plastic irregular profile is saved resource because of it, advantage such as attractive and durable has been widely used in the whole world, particularly different extraordinary section bar, as co-extrusion section bar, multicolored entire body section bar, wood grain section bar etc. have been broken the situation of single white section bar because of its decoration hobby of more having considered client, give client bigger selection space, especially be subjected to client's favor.The profile shapes forming technique has been sound, but the glossiness of profile shapes is the bottleneck that the profile shapes quality breaks through always, because in the profile shapes forming process, caused more coarse, the low in glossiness in section bar surface because of reasons such as its material behavior and mold defects, shortcomings such as the silk of drawing are arranged, modes such as some producers often adopt cleaning typing platform, water tank, increase water quality improve the surface effect of product, but effect is also not obvious, and the retention time is shorter, handles frequent.
In order to make the profile shapes surface reach higher glossiness, we take the lead in inventing the polishing technology that will be applied to other field, are incorporated into the section bar field after making technological innovation.Take the lead in having realized implementing buffing in the section bar field, find that buffing belongs to fine polishing after long-term use and research, not earlier through rough polishing, middle polishing, the raising of the glossiness of section bar is very limited before section bar is carried out buffing.In addition, buffing also belongs to the line polishing, and polishing material is made up of many cloth, owing to have the gap between the cloth sheet, gap portion is difficult to caused buffing to exist the polishing non-uniform phenomenon by the polishing of the cloth sheet on both sides, gap.
(3) summary of the invention
In order to overcome the existing not high deficiency of profile shapes surface gloss, the objective of the invention is to improve the glossiness on profile shapes surface by special polishing mode is carried out on the surface of profile shapes.
The technical solution adopted for the present invention to solve the technical problems is:
A kind of surface treatment method of profile shapes comprises the following steps:
1.. by extrusion shaping machine extrusion molding profile shapes;
2.. cooling extruded profile shapes;
3.. use rotary fiber polishing machine that chilled profile shapes is polished: height and the levelness of adjusting the polishing wheel of polishing machine, make that the polishing face of fiber ends and the polished surface of section bar coincide on the polishing wheel, start polishing machine then the polished surface of section bar is polished;
Realize the profile shapes treatment facility of said method, comprise extrusion shaping machine, described extrusion shaping machine rear connects the base material template, described base material template rear connects stock mould, described stock mould rear connects cooling water tank, there is the cutting package mechanism at the cooling water tank rear, it is characterized in that: there is polishing machine at described cooling water tank rear, described polishing machine comprises polishing wheel, motor, support, be evenly distributed with the fiber of polishing action on the described polishing wheel, the end of described fiber forms the polishing face, and the polished surface shape of the shape of described polishing face and section bar matches; Described polishing wheel is connected with the output shaft of described motor, and described motor is installed on the motor fixing plate, and described motor fixing plate is installed on the described support, and described motor fixing plate also is provided with angle adjusting mechanism.
In above-mentioned method and apparatus, described fiber is recommended to select brown fiber, and the Density Distribution of brown fiber recommends to satisfy following condition on the described polishing wheel: every 1mm on the polished surface of section bar
2Be subjected to the polishing of 10000～12000 points.
The beneficial effect of the manufacture method of profile shapes of the present invention mainly shows: 1.. polishing wheel adopts brown fiber, its intensity is big, good toughness, wear-resisting, hardness is moderate, polishing need not thrown the effect of throwing in directly reaching through thick.2.. because the brown fiber that brown fiber polishing belongs on a polishing and the polishing wheel is evenly distributed, so the polishing number of times that each point on the polished surface of section bar is subjected to is uniform, glossiness is very good.3.. polishing machine can adapt to the polishing of any state surface, makes the product integral surface reach comparatively fare-you-well.
(4) description of drawings
Fig. 1 is that profile shapes is produced route map.
Fig. 2 is the structural representation of polishing machine.
Fig. 3 is plane polishing figure.
Fig. 4 is curved surface polishing figure.
Fig. 5 is multiaspect polishing figure.
(5) specific embodiment
Below in conjunction with the drawings and specific embodiments the present invention is further described.
Embodiment one
A kind of surface treatment method of profile shapes comprises the following steps:
1.. by extrusion shaping machine extrusion molding profile shapes;
2.. cooling extruded profile shapes;
3.. use brown buff polishing machine that chilled profile shapes is polished: height and the levelness of adjusting the polishing wheel of polishing machine, make that the polishing face of brown fiber ends and the polished surface of section bar coincide on the polishing wheel, start polishing machine then the polished surface of section bar is polished every 1mm on the polished surface of section bar
2Be subjected to the polishing of 12000 points;
With reference to Fig. 1,2, realize the profile shapes treatment facility of said method, comprise extrusion shaping machine 1, described extrusion shaping machine rear connects base material template 2, and base material template 2 is the preceding breeze way of profile shapes cooling.Described base material template rear connects stock mould 3, described stock mould rear connects cooling water tank 4, described cooling water tank rear is useful on the polishing machine 8 that chilled profile shapes is polished, described polishing machine comprises polishing wheel 5, motor 6, support 7, be evenly distributed with the brown fiber of polishing action on the described polishing wheel 5, the Density Distribution of brown fiber satisfies following condition on the described polishing wheel: every 1mm on the polished surface of section bar
2Be subjected to the polishing of 12000 points, the end of described brown fiber forms the polishing face, and the polished surface shape of the shape of described polishing face and section bar matches;
Polishing wheel 5 is connected with the output shaft of described motor 6, and described motor 6 is installed on the motor fixing plate 9, and described motor fixing plate 9 is installed on the described support 7, and described motor fixing plate 9 also is provided with WidFin mechanism 10.
Adjust the height of polishing wheel, angle adjusting mechanism is a WidFin mechanism during level polishing, to regulate the levelness of polishing wheel, can carry out polishing operation after adjusting the height of polishing wheel and levelness.Directly utilize this equipment can realize plane polishing, as Fig. 2,3.Realize curved surface polishing, as long as the polishing face is made identical curved surface shape with polished surface, as shown in Figure 4.
Brown fiber on the polishing wheel also can polish fiber with other and substitute, but recommends to use brown fiber.
Embodiment two
The surface treatment method of profile shapes is identical with embodiment one, realize in the profile shapes treatment facility of this method, the motor fixing plate one of polishing machine by connecting plate with between be connected, one end of motor fixing plate is hinged on the connecting plate, regulate (this hinged promptly exist), every 1mm on the polished surface of section bar with the upset that realizes wide-angle as angle adjusting mechanism
2Be subjected to the polishing of 10000 points, all the other structures of profile shapes production equipment are identical with embodiment one with embodiment, and its polishing effect also clearly.
Described polishing machine of present embodiment and embodiment one described polishing machine combine, and can realize the multiaspect polishing, as shown in Figure 5.
Embodiment three
Every 1mm on the polished surface of section bar
2Be subjected to the polishing of 11000 points, all the other structures are identical with embodiment one with embodiment, and its polishing effect also clearly.
Embodiment four
Compare with the profile shapes that does not polish and pass through buffing adopting embodiment one described method to handle profile shapes, through test result repeatedly, the probable ranges that draws polishing effect is: the section bar surface gloss is not 35～50 when polishing, the buffing glossiness can reach 65～80, and brown buff polishing glossiness has reached 80～90.The profile shapes surface gloss that adopts this method to produce has than remarkable advantages.
Claims (6)
1. the surface treatment method of a profile shapes comprises the following steps:
1.. by extrusion shaping machine extrusion molding profile shapes;
2.. cooling extruded profile shapes;
3.. use rotary polishing machine that chilled profile shapes is polished: to adjust the height and the levelness of the polishing wheel of polishing machine, make that the polishing face of polishing wheel is identical with the polished surface of section bar, start polishing machine then the polished surface of section bar is polished.
2. the surface treatment method of profile shapes as claimed in claim 1, it is characterized in that: described polishing wheel is rotary fiber polishing wheel.
3. the surface treatment method of profile shapes as claimed in claim 2 is characterized in that: every 1mm on the polished surface of section bar
2Be subjected to the polishing of 10000～12000 points.
4. realize the profile shapes treatment facility of method according to claim 1 for one kind, comprise extrusion shaping machine, described extrusion shaping machine rear connects the base material template, described base material template rear connects stock mould, described stock mould rear connects cooling water tank, there is the cutting package mechanism at the cooling water tank rear, it is characterized in that: there is polishing machine at described cooling water tank rear, described polishing machine comprises polishing wheel, motor, support, be evenly distributed with the fiber of polishing action on the described polishing wheel, the end of described fiber forms the polishing face, and the polished surface shape of the shape of described polishing face and section bar matches;
Described polishing wheel is connected with the output shaft of described motor, and described motor is installed on the motor fixing plate, and described motor fixing plate is installed on the described support, and described motor fixing plate also is provided with angle adjusting mechanism.
5. as the described profile shapes treatment facility of right claim 4, it is characterized in that: the fiber on the described polishing wheel is brown fiber.
6. profile shapes treatment facility as claimed in claim 5 is characterized in that: the Density Distribution of brown fiber satisfies following condition on the described polishing wheel: every 1mm on the polished surface of section bar
2Be subjected to the polishing of 10000～12000 points.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2006100489511A CN100387416C (en) | 2006-01-09 | 2006-01-09 | Method for processing surface of deformed material |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2006100489511A CN100387416C (en) | 2006-01-09 | 2006-01-09 | Method for processing surface of deformed material |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN1792614A CN1792614A (en) | 2006-06-28 |
| CN100387416C true CN100387416C (en) | 2008-05-14 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNB2006100489511A Active CN100387416C (en) | 2006-01-09 | 2006-01-09 | Method for processing surface of deformed material |
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| Country | Link |
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| CN (1) | CN100387416C (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102172873A (en) * | 2010-12-30 | 2011-09-07 | 周其进 | Production process for increasing gloss of stone lines |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2061501U (en) * | 1989-08-21 | 1990-09-05 | 常州市群星经济技术服务公司 | Multifunctional movable grinding or polishing machine |
| US5656209A (en) * | 1993-12-24 | 1997-08-12 | Roehm Gmbh Chemische Fabrik | Process for manufacture of Fresnel lenses |
| CN1197724A (en) * | 1998-05-22 | 1998-11-04 | 刘柏桐 | Multiple-layer plastic tube making method |
-
2006
- 2006-01-09 CN CNB2006100489511A patent/CN100387416C/en active Active
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2061501U (en) * | 1989-08-21 | 1990-09-05 | 常州市群星经济技术服务公司 | Multifunctional movable grinding or polishing machine |
| US5656209A (en) * | 1993-12-24 | 1997-08-12 | Roehm Gmbh Chemische Fabrik | Process for manufacture of Fresnel lenses |
| CN1197724A (en) * | 1998-05-22 | 1998-11-04 | 刘柏桐 | Multiple-layer plastic tube making method |
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| CN1792614A (en) | 2006-06-28 |
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