CN100385180C - Adjustable and guided air supply system for drying room - Google Patents

Adjustable and guided air supply system for drying room Download PDF

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CN100385180C
CN100385180C CNB2005100248741A CN200510024874A CN100385180C CN 100385180 C CN100385180 C CN 100385180C CN B2005100248741 A CNB2005100248741 A CN B2005100248741A CN 200510024874 A CN200510024874 A CN 200510024874A CN 100385180 C CN100385180 C CN 100385180C
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drying
air supply
drying room
air
adjustable
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CN1670456A (en
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曹伟武
严平
钱尚源
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Shanghai University of Engineering Science
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Abstract

本发明公开了一种热风干燥烘房的可调控引导送风系统,其特点是,在风机的出风口置有引导送风器,引导送风器具有圆变矩形的异形变径壳体,内装可调导流舌板,在烘房顶部的侧壁转角处置有导流弯板,与引导送风器配合,形成平滑流畅的可控贴附气流。本发明的有益效果是:可调导流舌板可调节干燥气流的流速、方向和流量,使之符合干燥工艺的要求,提高干燥质量;导流弯板与引导送风器配合,形成平滑流畅的可控贴附气流,降低送风阻力,提高送风流量,缩短干燥周期,提高效率;用本发明可取消常规烘房采用的送风吊顶、回风吊顶和数台风机之间的铝制横隔,降低烘房高度,节省初投资,本发明采用高效环保型风机,减少噪声污染,节省耗电量,降低干燥成本。

Figure 200510024874

The invention discloses an adjustable and guided air supply system for a hot air drying room. Adjustable deflector tongue plate, there is a deflector curved plate at the corner of the side wall on the top of the drying room, which cooperates with the guide air blower to form a smooth and controllable attached airflow. The beneficial effects of the present invention are: the adjustable deflector tongue plate can adjust the flow velocity, direction and flow rate of the drying air, so as to meet the requirements of the drying process and improve the drying quality; The controllable attached airflow reduces the air supply resistance, improves the air supply flow rate, shortens the drying cycle, and improves the efficiency; the invention can cancel the aluminum air supply ceiling, return air ceiling and several fans used in the conventional drying room. The horizontal partition reduces the height of the drying room and saves initial investment. The invention adopts a high-efficiency and environment-friendly fan to reduce noise pollution, save power consumption, and reduce drying costs.

Figure 200510024874

Description

干燥烘房的可调控引导送风系统 Adjustable and guided air supply system for drying room

技术领域 technical field

本发明涉及对木材、食品、药品、农副产品、化工产品等物料进行热风干燥的领域,适用于各种热风干燥烘房、烘道和烘箱的可调控引导送风系统。The invention relates to the field of hot air drying of materials such as wood, food, medicine, agricultural and sideline products, and chemical products, and is suitable for the adjustable and guided air supply system of various hot air drying rooms, drying tunnels and ovens.

背景技术 Background technique

干燥过程是木材、药品、食品、化工产品、农副产品等加工行业中能耗最大但又不可缺少的环节,热风干燥烘房是干燥作业的重要装备,烘房中的热风循环系统则是提高烘房效率、节约能源、保证产品质量的关键。根据不同物料干燥的工艺要求,烘房内必须有一股可按需设定亦可调控温度湿度的空气流在被干燥物料表面上流动,以达到干燥的目的。目前,烘房的送风系统,如图1所示,气流由循环风机1提供动力,送入烘房上部的送风吊顶3,经过加热器4加热后,形成热风干燥气流,经90度转向后,向下流入烘房大门5侧的右侧竖向风道6,通过被干燥物料堆2的间隙,流过物料表面,到物料堆的左侧竖向风道7,经90度转向后返回烘房上部的回风吊顶8,达到干燥气流循环的目的。这种方法虽能达到干燥的目的,但是,存在着如下缺陷:1、循环风机产生的气流无约束地注入送风吊顶,气流迅速扩散,流线紊乱,尤其在送风吊顶出风口处,下降气流部分受阻,压力损失大,风机压头必须提高,导致耗电量增加,数台风机之间尚需铝制横隔板9。2、必须建造大小与烘房底面积相近、净高约1.5米的送风和回风吊顶,由于安装检修的需要,吊顶应能上人,因此初投资大,占空间大。3、沿被干燥物料堆高度的迎面风速无法调整,导致竖向迎面风速分布不均匀,使物料不能均匀干燥,不仅延长了干燥周期,对干燥质量和干燥成本也产生不良影响。The drying process is the most energy-intensive but indispensable link in the processing industries of wood, medicine, food, chemical products, agricultural and sideline products, etc. The hot air drying room is an important equipment for drying operations, and the hot air circulation system in the drying room is to improve drying efficiency. The key to building efficiency, saving energy, and ensuring product quality. According to the technical requirements of drying different materials, there must be an air flow in the drying room that can be set as required and whose temperature and humidity can be adjusted to flow on the surface of the material to be dried to achieve the purpose of drying. At present, the air supply system of the drying room is shown in Figure 1. The air flow is powered by the circulating fan 1 and sent to the air supply ceiling 3 on the upper part of the drying room. After being heated by the heater 4, a hot air drying air flow is formed and turned by 90 degrees. After that, it flows downward into the right vertical air channel 6 on the side of the door 5 of the drying room, passes through the gap of the dried material pile 2, flows through the surface of the material, and reaches the left vertical air channel 7 of the material pile, after turning 90 degrees Return to the return air ceiling 8 on the upper part of the drying room to achieve the purpose of drying air circulation. Although this method can achieve the purpose of drying, it has the following defects: 1. The airflow generated by the circulating fan is injected into the air supply ceiling without restriction, and the airflow diffuses rapidly and the streamline is disordered, especially at the air outlet of the air supply ceiling. The air flow is partially blocked, the pressure loss is large, the pressure head of the fan must be increased, resulting in an increase in power consumption, and aluminum transverse partitions are needed between several fans. Due to the needs of installation and maintenance, the ceiling should be able to accommodate people, so the initial investment is large and it takes up a lot of space. 3. The head-on wind speed along the height of the material to be dried cannot be adjusted, resulting in uneven distribution of the vertical head-on wind speed, which makes the material not evenly dried, which not only prolongs the drying cycle, but also has a negative impact on the drying quality and drying cost.

发明内容 Contents of the invention

本发明的目的是为了克服现有各类热风干燥烘房循环送风系统中存在的缺陷,提供一种可调控引导送风系统以实现理想的烘房热风循环。The object of the present invention is to overcome the defects existing in the circulating air supply system of various hot air drying and drying rooms, and provide an adjustable and guided air supply system to realize ideal hot air circulation in the drying room.

本发明的技术方案是,一种热风干燥烘房的可调控引导送风系统,它包括风机,其特点是,在风机的出风口置有引导送风器,引导送风器置有圆变矩形的异形变径壳体,内装有1或2块可调导流舌板,在烘房顶部的侧壁转角处置有导流弯板,与引导送风器配合,形成平滑流畅的可控贴附气流。The technical solution of the present invention is an adjustable and guided air supply system for a hot air drying room, which includes a fan, and is characterized in that a guide air supply device is installed at the air outlet of the fan, and the guide air supply device is provided with a circular variable rectangular shape. The special-shaped and variable-diameter shell is equipped with 1 or 2 adjustable deflector tongues, and there is a deflector curved plate at the corner of the side wall on the top of the drying room, which cooperates with the guide air blower to form a smooth and controllable attachment airflow.

所述的引导送风器的圆变矩形的异形变径外壳与风机相连接处呈圆形,出风口呈矩形。The connecting part of the round-to-rectangular special-shaped variable-diameter housing of the guide air blower and the fan is circular, and the air outlet is rectangular.

所述的可调导流舌板是固接于壳体由圆形变矩形的起始处,舌板的宽度与壳体出风口宽度相同,舌板的前端与壳体出风口齐平,舌板前端设有穿过舌板的调节螺杆。The adjustable deflector tongue plate is fixedly connected to the beginning of the shell changing from circular to rectangular, the width of the tongue plate is the same as the width of the air outlet of the shell, the front end of the tongue plate is flush with the air outlet of the shell, and the tongue The front end of the plate is provided with an adjusting screw passing through the tongue plate.

所述的调节螺杆固接于壳体矩形出风口上、下平板上,在穿过调节螺杆的舌板的上、下部位各装有一组调节件。The adjusting screw is fixedly connected to the upper and lower plates of the rectangular air outlet of the casing, and a set of adjusting parts are respectively installed on the upper and lower parts of the tongue plate passing through the adjusting screw.

本发明的有益效果是:可调导流舌板通过调节螺杆和调节件可按需调节,调节控制干燥气流的流速、方向和流量,使之符合物料干燥工艺的要求,提高干燥质量;导流弯板与引导送风器配合,形成平滑流畅的可控贴附气流,降低送风阻力,提高供风流量,从而缩短干燥周期,提高干燥效率;采用本发明可取消常规烘房采用的送风吊顶、回风吊顶和数台风机之间的铝制横隔,降低烘房高度,节省初投资。The beneficial effects of the present invention are: the adjustable diversion tongue plate can be adjusted as required through the adjustment screw and the adjustment member, and the flow velocity, direction and flow rate of the dry air flow can be adjusted and controlled to meet the requirements of the material drying process and improve the drying quality; The curved plate cooperates with the guide air blower to form a smooth and smooth controllable attached airflow, which reduces the air supply resistance and increases the air supply flow rate, thereby shortening the drying cycle and improving the drying efficiency; the air supply used in conventional drying rooms can be canceled by adopting the present invention The suspended ceiling, the return air suspended ceiling and the aluminum transverse partition between several fans reduce the height of the drying room and save the initial investment.

附图说明 Description of drawings

图1为常规干燥烘房送风系统示意图;Fig. 1 is a schematic diagram of the air supply system of a conventional drying room;

图2为装有可调控引导送风系统的干燥烘房示意图;Figure 2 is a schematic diagram of a drying room equipped with an adjustable and guided air supply system;

图3为引导送风器主视图;Fig. 3 is the front view of the guide air blower;

图4为引导送风器俯视图。Figure 4 is a top view of the guide air blower.

具体实施方式 Detailed ways

由图2-图4所示,一种热风干燥烘房的可调控引导送风系统,它包括风机,其特点是,在风机1的出风口置有引导送风器10,引导送风器其有圆变矩形的异形变径壳体15,内装有1或2块可调导流舌板14,在烘房顶部的侧壁转角处置有导流弯板11,与引导送风器10配合,形成平滑流畅的可控贴附气流。引导送风器安装在高效环保风机的出风口,用螺栓与风机外壳连接,引导送风器的壳体为圆变矩形的异形变径外壳,它与风机相连接处呈圆形,出风口呈矩形。As shown in Figure 2-Figure 4, a controllable guided air supply system for a hot air drying room, which includes a fan, is characterized in that a guided air blower 10 is placed at the air outlet of the blower fan 1, and the guided air blower 10 There is a round-to-rectangular special-shaped and variable-diameter shell 15, which is equipped with 1 or 2 adjustable guide tongues 14. There is a guide bend 11 at the corner of the side wall on the top of the drying room, which cooperates with the guide air blower 10. Creates a smooth and controlled adherent airflow. The guide air blower is installed at the air outlet of the high-efficiency environmental protection fan, and is connected with the fan casing by bolts. The shell of the guide air blower is a round-to-rectangular special-shaped variable-diameter shell. The connection between it and the fan is circular, and the air outlet is rectangle.

由图3、图4所示,可调导流舌板是固接于壳体由圆形变矩形的起始处,即导流舌板的固定根部16,沿矩形宽度b方向固接二块(上、下端各一块)或一块(下端),如图3之14所示,舌板宽度与壳体出风口宽度相同,舌板的前端与壳体出风口齐平,舌板前端设有穿过舌板的调节螺杆13。调节螺杆13固接于壳体15的矩形出风口上、下平板上,如图3之13所示,在穿过调节螺杆的舌板的上、下部位各装有一组调节件12。调节螺杆数量根据矩形出风口宽度确定,本实施例为二根,在矩形出风口与高度h平行的方向上安装。这样,转动调节件即可迫使舌板的前端根据需要上下移动,以改变出风口的高度和射流角度,从而调节控制气流速度,改变出风口射流方向,在导流弯板的配合下,形成贴附射流。As shown in Figure 3 and Figure 4, the adjustable deflector tongue is fixed at the beginning of the casing changing from circular to rectangular, that is, the fixed root 16 of the deflector tongue, and two pieces are fixed along the direction of the width b of the rectangle (upper and lower ends) or one piece (lower end), as shown in Figure 3-14, the width of the tongue plate is the same as the width of the air outlet of the shell, the front end of the tongue plate is flush with the air outlet of the shell, and the front end of the tongue plate is provided with a through hole The adjusting screw 13 of the tongue plate. Adjusting screw rod 13 is fixedly connected on the upper and lower plates of the rectangular air outlet of housing 15, as shown in Figure 3-13, a group of adjusting parts 12 are respectively housed at the upper and lower parts of the tongue plate passing through the adjusting screw rod. The number of adjusting screws is determined according to the width of the rectangular air outlet. In this embodiment, there are two, and they are installed in a direction parallel to the height h of the rectangular air outlet. In this way, turning the adjusting member can force the front end of the tongue plate to move up and down according to the needs, so as to change the height and jet angle of the air outlet, thereby adjusting and controlling the airflow speed and changing the jet direction of the air outlet. Attached jet.

图2为装有可调控引导送风系统的热风干燥烘房的气流循环系统,风机1选用高效环保型风机提供动力,根据干燥工艺的要求经引导送风器10,调整速度和方向并经整流后,形成平滑射的贴附流,再经加热器4加热,在导流弯板11的引导下,圆滑流入右侧竖向风道6,然后通过被干燥物料堆2的间隙,流过物料表面,在左侧竖向风道7中汇集后,在导流弯板11的引导下,回到风机1吸风口,以此组织循环干燥气流。Figure 2 shows the air circulation system of a hot air drying room equipped with an adjustable and guided air supply system. The fan 1 is powered by a high-efficiency and environmentally friendly fan. According to the requirements of the drying process, the speed and direction are adjusted and rectified through the guided air supply device 10. After that, a smooth sticking flow is formed, and then heated by the heater 4. Under the guidance of the deflector bending plate 11, it smoothly flows into the vertical air duct 6 on the right, and then passes through the gap of the pile of materials 2 to be dried, and flows through the material. The surface, after gathering in the left vertical air channel 7, returns to the air suction port of the fan 1 under the guidance of the guide curved plate 11, so as to organize the circulating dry air flow.

结合试用实例对本发明的效果作进一步详述:Effect of the present invention is described in further detail in conjunction with trial example:

以一座干燥材积为60M3的木材干燥烘房为例,原用2.2kW电机的循环风机三台,总功率为6.6kW,干燥作业期间风机连续运行。若每个月以26天计算,电费平均价格为0.78元/度,则每月电费为3212元,每年所耗电费为38544元。在采用本发明后,只要用三台1.1kW高效环保型的风机,在同样条件下,每年所耗电费为一座60M3木材干燥烘房19272元,一年节省电费用为19272元,经济效益可观。Taking a wood drying room with a drying volume of 60M3 as an example, there are three circulating fans with 2.2kW motors, the total power is 6.6kW, and the fans run continuously during the drying operation. If calculated on 26 days per month, the average electricity price is 0.78 yuan/kWh, the monthly electricity fee is 3212 yuan, and the annual electricity consumption is 38544 yuan. After adopting the present invention, as long as three 1.1kW high-efficiency and environment-friendly blowers are used, under the same conditions, the annual electricity consumption is 19,272 yuan for a 60M 3 wood drying room, and the annual electricity cost saving is 19,272 yuan, with economic benefits considerable.

本发明取消了送风吊顶、回风吊顶和吊顶风机之间的铝制横隔,不仅降低烘房层高50公分左右,而且节省初投资近万元。增加三台引导送风器和烘房前后导流弯板的造价仅约0.3万元,因此,对新建烘房而言,减少了初投资,对原有烘房的改变而言,则能迅速回收投资,因而有很大的经济效益。选用高效环保型风机提供动力,减少噪声污染,节省耗电量,降低干燥成本。The invention cancels the aluminum transverse partition between the air supply ceiling, the return air ceiling and the ceiling fan, not only reduces the floor height of the drying room by about 50 cm, but also saves the initial investment of nearly ten thousand yuan. The cost of adding three guide air blowers and the front and rear deflectors of the drying room is only about 3,000 yuan. Therefore, for the new drying room, the initial investment is reduced, and the original drying room can be changed quickly. Recovery of investment, so there are great economic benefits. Use high-efficiency and environment-friendly fans to provide power, reduce noise pollution, save power consumption, and reduce drying costs.

Claims (4)

1.一种热风干燥烘房的可调控引导送风系统,它包括风机,其特征在于,在风机的出风口置有引导送风器,引导送风器具有圆变矩形的异形变径壳体,内装有1或2块可调导流舌板,在烘房顶部的侧壁转角处置有导流弯板,与引导送风器配合,形成平滑流畅的可控贴附气流。1. An adjustable and guided air supply system of a hot air drying room, which comprises a blower fan, is characterized in that a guide blower is arranged at the air outlet of the blower fan, and the guide blower has a round-to-rectangular special-shaped variable-diameter housing , 1 or 2 adjustable deflector tongues are installed inside, and there is a deflector curved plate at the corner of the side wall on the top of the drying room, which cooperates with the guide air blower to form a smooth and controllable attached airflow. 2.根据权利要求1所述的热风干燥烘房的可调控引导送风系统,其特征在于,所述的引导送风器的圆变矩形的异形变径壳体与风机相连接处呈圆形,出风口呈矩形。2. The controllable guided air supply system of the hot air drying room according to claim 1, characterized in that, the joint of the circular-to-rectangular special-shaped and variable-diameter housing of the guided air supply device and the fan is circular , the air outlet is rectangular. 3.根据权利要求1所述的热风干燥烘房的可调控引导送风系统,其特征在于,所述的可调导流舌板是固接于壳体由圆形变矩形的起始处,舌板的宽度与壳体出风口宽度相同,舌板的前端与壳体出风口齐平,舌板前端设有穿过舌板的调节螺杆。3. The adjustable and guided air supply system of the hot air drying room according to claim 1, characterized in that, the adjustable deflector tongue plate is fixedly connected to the starting point where the shell changes from circular to rectangular, The width of the tongue plate is the same as that of the air outlet of the housing, the front end of the tongue plate is flush with the air outlet of the housing, and the front end of the tongue plate is provided with an adjusting screw passing through the tongue plate. 4.根据权利要求3所述的热风干燥烘房的可调控引导送风系统,其特征在于,所述的调节螺杆固接于壳体矩形出风口上、下平板上,在穿过舌板的调节螺杆的上、下部位各装有一组调节件。4. The adjustable and guided air supply system of the hot air drying room according to claim 3, characterized in that, the adjusting screw is fixedly connected to the upper and lower plates of the rectangular air outlet of the casing, and passes through the tongue plate. The upper and lower parts of the adjusting screw are respectively equipped with a set of adjusting parts.
CNB2005100248741A 2005-04-05 2005-04-05 Adjustable and guided air supply system for drying room Expired - Fee Related CN100385180C (en)

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CN102087070B (en) * 2009-12-07 2012-07-18 承逸工业有限公司 Electric stove for wood panels
CN103292589B (en) * 2013-06-03 2015-04-01 上海工程技术大学 Air flow guide and ventilation device for large hot air drying room
CN104457103B (en) * 2014-12-23 2017-08-15 合肥美的电冰箱有限公司 Air channel structure and refrigerator
CN104654767B (en) * 2014-12-24 2017-02-01 上海工程技术大学 Moveable air flow guide air-blowing frame of hot air drying room

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CN2120991U (en) * 1992-05-04 1992-11-04 高甫生 Rectangle pipe ventilator
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