CN100359196C - Tandem Combined Thrust Bearings with Circumferential Groove Spacers - Google Patents
Tandem Combined Thrust Bearings with Circumferential Groove Spacers Download PDFInfo
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- CN100359196C CN100359196C CNB021118035A CN02111803A CN100359196C CN 100359196 C CN100359196 C CN 100359196C CN B021118035 A CNB021118035 A CN B021118035A CN 02111803 A CN02111803 A CN 02111803A CN 100359196 C CN100359196 C CN 100359196C
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- 125000006850 spacer group Chemical group 0.000 title claims description 98
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 238000005516 engineering process Methods 0.000 abstract description 4
- 238000010438 heat treatment Methods 0.000 abstract description 3
- 238000003754 machining Methods 0.000 abstract description 3
- 238000003801 milling Methods 0.000 abstract description 3
- 238000007514 turning Methods 0.000 abstract description 3
- 238000011089 mechanical engineering Methods 0.000 abstract description 2
- 238000000034 method Methods 0.000 description 5
- 230000007423 decrease Effects 0.000 description 4
- 238000005520 cutting process Methods 0.000 description 2
- 230000005489 elastic deformation Effects 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 230000004323 axial length Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 238000000227 grinding Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C19/00—Bearings with rolling contact, for exclusively rotary movement
- F16C19/22—Bearings with rolling contact, for exclusively rotary movement with bearing rollers essentially of the same size in one or more circular rows, e.g. needle bearings
- F16C19/30—Bearings with rolling contact, for exclusively rotary movement with bearing rollers essentially of the same size in one or more circular rows, e.g. needle bearings for axial load mainly
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C19/00—Bearings with rolling contact, for exclusively rotary movement
- F16C19/54—Systems consisting of a plurality of bearings with rolling friction
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C41/00—Other accessories, e.g. devices integrated in the bearing not relating to the bearing function as such
- F16C41/02—Arrangements for equalising the load on a plurality of bearings or their elements
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C2322/00—Apparatus used in shaping articles
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C27/00—Elastic or yielding bearings or bearing supports, for exclusively rotary movement
- F16C27/08—Elastic or yielding bearings or bearing supports, for exclusively rotary movement primarily for axial load, e.g. for vertically-arranged shafts
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Rolling Contact Bearings (AREA)
Abstract
Description
技术领域technical field
本发明涉及的是一种组合型推力轴承,特别是一种带有周向槽隔圈的串联组合型推力轴承,属于机械工程中轴承领域。The invention relates to a combined thrust bearing, in particular to a series combined thrust bearing with circumferential groove spacers, which belongs to the field of bearings in mechanical engineering.
背景技术Background technique
串联组合型推力圆柱滚子轴承专用于重要化工、轻工业机械装备——平行平螺杆挤出机,是一种径向尺寸小、荷载能力大的新型止推轴承组。平行双螺杆挤出机工作时,旋转的螺杆上产生很大的轴向力,由于两根平行布置的螺杆轴线间距很小,限制了推力轴承的尺寸,因此不得不用一组数个较小外径的推力轴承来分担承受轴向荷载,该种高负荷的止推轴承组由若干个相同的非标准推力圆柱滚子轴承和其间的圆柱形内隔圈、外隔圈串联构成,内隔圈位于止推轴承组相邻的轴圈之间,外隔圈位于止推轴承组相邻的座圈之间;各推力圆柱滚子轴承应能较均匀地分担总轴向负荷,这是止推轴承组荷载能力大的关键,以免其中个别轴承负荷过大寿命短而降低整个轴承组的寿命。但为使止推轴承组中各推力圆柱滚子轴承荷载均匀,其内、外隔圈在轴向长度相等的前提下,轴向刚度数值应满足如下的配比关系:按排列顺序,第i个外隔圈的轴向刚度应等于i乘以第一个外隔圈的轴向刚度,第一个外隔圈的轴向刚度等于最后一个内隔圈的轴向刚度,相同排列位置上的内、外隔圈的轴向刚度之和应相等;除满足以上的要求之外,各内、外隔圈的轴向刚度数值应尽可能的小,亦即隔圈是能产生一定轴向变形的弹性元件,这样才能通过各内、外隔圈的轴向弹性变形将轴向力按要求传递与分流至各个推力圆柱滚子轴承上。由于内、外隔圈均为圆柱形筒体结构,且长度相等,因此根据其轴向刚度与截面积成正比的理论原理,以上轴向刚度的配比关系也就是同样位置内、外隔圈的截面积的数值关系,目前实现这一要求的方法是将各内、外隔圈的厚度设计制作不相等,从排列顺序上来看,各外隔圈的厚度从薄到厚递增,各内隔圈的厚度反之递减,各内、外隔圈或者仅仅是在两端支撑部位稍厚且等厚,排列顺序在前的几个外隔圈的厚度一般还不到一毫米,无论其型号和外径尺寸多大,理论设计基本如此,经文献检索发现,中国专利号为:00258777,名称为:带轴型串列推力圆柱滚子轴承,该专利技术自述为:一种带轴型串列推力圆柱滚子轴承,其由单级推力圆柱滚子轴承、外隔圈、内隔圈及轴组成,单级推力圆柱滚子轴承间的内、外隔圈串联联结在轴上,并用弹簧卡圈锁紧,形成带轴型串列推力圆柱滚子轴承单元总成。本实用新型为不可拆卸的单元总成,使用非常方便,既减轻了劳动强度,又保证了轴承装配精度及承载性能,提高了使用寿命。该专利技术虽然在有限的轴承径向尺寸的条件下,利用不等厚度变截面的内外隔圈传递与分流轴向力,使串列推力圆柱滚子轴承单元总成荷载能力成倍增加,但是在加工其外隔圈的薄壁时,机械切削加工不易,需用专用的工装夹具,而且热处理后还是容易变形过量,给后续磨削工艺带来困难,加工废品率很高;内隔圈的内凹型结构也存在切削加工不易的问题,排列在较后位置的需要从很小的内径孔中去除中部较深腔内的大量金属,以至于上述技术的应用受到很大的制约;而如果仅仅增加某些薄壁隔圈的厚度,将不能满足配比关系要求;如果按配比关系增加全部隔圈的厚度,那么又导致隔圈的轴向弹性下降,使其轴向变形与传力不易。Series combined thrust cylindrical roller bearings are specially used for important chemical and light industrial machinery equipment - parallel flat screw extruders. It is a new type of thrust bearing group with small radial size and large load capacity. When the parallel twin-screw extruder is working, a large axial force is generated on the rotating screw. Since the axial distance between the two parallel-arranged screws is very small, the size of the thrust bearing is limited, so a group of several smaller outer Thrust bearings with the same diameter are used to share the axial load. This high-load thrust bearing set is composed of several identical non-standard thrust cylindrical roller bearings and cylindrical inner spacers and outer spacers in series. It is located between the adjacent shaft rings of the thrust bearing group, and the outer spacer is located between the adjacent seat rings of the thrust bearing group; each thrust cylindrical roller bearing should be able to share the total axial load more evenly, which is the thrust The key to the large load capacity of the bearing group is to prevent the life of the entire bearing group from being shortened due to excessive load of individual bearings. However, in order to make the load of each thrust cylindrical roller bearing in the thrust bearing group uniform, the axial rigidity value of the inner and outer spacers should satisfy the following proportioning relationship under the premise that the axial lengths of the inner and outer spacers are equal: The axial stiffness of the first outer spacer should be equal to i multiplied by the axial stiffness of the first outer spacer, the axial stiffness of the first outer spacer is equal to the axial stiffness of the last inner spacer, the same arrangement position The sum of the axial rigidities of the inner and outer spacers should be equal; in addition to meeting the above requirements, the axial stiffness values of the inner and outer spacers should be as small as possible, that is, the spacers can produce certain axial deformation Elastic elements, so that the axial force can be transmitted and shunted to each thrust cylindrical roller bearing as required through the axial elastic deformation of each inner and outer spacer. Since the inner and outer spacers are cylindrical structures with equal lengths, according to the theoretical principle that the axial stiffness is proportional to the cross-sectional area, the ratio of the above axial stiffness is the inner and outer spacers at the same position The numerical relationship of the cross-sectional area. The current method to achieve this requirement is to design and manufacture the thicknesses of the inner and outer spacers to be unequal. From the perspective of the arrangement order, the thickness of the outer spacers increases from thin to thick, and the inner spacers The thickness of the rings decreases in reverse, and the inner and outer spacers are slightly thicker and equal in thickness at both ends of the support. How big the diameter is, the theoretical design is basically the same. After searching the literature, it is found that the Chinese patent number is: 00258777, the name is: type tandem thrust cylindrical roller bearing with shaft, and the patent technology reads as: a type tandem thrust cylindrical roller with shaft Roller bearings, which are composed of single-stage thrust cylindrical roller bearings, outer spacers, inner spacers and shafts, the inner and outer spacers between single-stage thrust cylindrical roller bearings are connected in series on the shaft, and locked with spring collars tight to form a shaft-type tandem thrust cylindrical roller bearing unit assembly. The utility model is a non-detachable unit assembly, which is very convenient to use, not only reduces the labor intensity, but also ensures the bearing assembly accuracy and load-bearing performance, and improves the service life. Although the patented technology uses inner and outer spacers with unequal thickness and variable cross-section to transmit and divide the axial force under the condition of limited radial dimension of the bearing, the load capacity of the tandem thrust cylindrical roller bearing unit assembly is doubled, but When processing the thin wall of the outer spacer, it is not easy to machine and process, and special fixtures are required, and it is easy to deform excessively after heat treatment, which brings difficulties to the subsequent grinding process and has a high processing reject rate; the inner spacer The inner concave structure also has the problem of difficult cutting and machining. Those arranged in the rear position need to remove a large amount of metal in the deep cavity in the middle from the small inner diameter hole, so that the application of the above technology is greatly restricted; and if only Increasing the thickness of some thin-walled spacers will not meet the requirements of the proportioning relationship; if the thickness of all spacers is increased according to the proportioning relationship, then the axial elasticity of the spacers will decrease, making it difficult to deform axially and transmit force.
发明内容Contents of the invention
本发明针对现有技术的不足和缺陷,提供一种带有周向槽隔圈的串联组合型推力轴承,克服了加工限制,将现有技术中利用不等厚度变截面薄壁隔圈设计成等厚度变弹性隔圈,改变了隔圈结构状况,极大地方便其加工。Aiming at the deficiencies and defects of the prior art, the present invention provides a series combined thrust bearing with a circumferential groove spacer, which overcomes the processing limitation, and designs the thin-walled spacer with unequal thickness and variable cross-section in the prior art into Equal-thickness variable elastic spacer changes the structure of the spacer and greatly facilitates its processing.
本发明由若干个相同的非标准推力圆柱滚子轴承和其间的圆柱形内隔圈、外隔圈串联构成,非标准的推力圆柱滚子轴承包括轴圈、保持架组件和座圈,内隔圈位于各轴圈之间,外隔圈位于各座圈之间,全部的内、外隔圈长度相等,内、外隔圈厚度分别相等,内隔圈或/和外隔圈上沿垂直于轴线的圆周方向等分交错均匀开设多列槽,各内隔圈上的槽数按多向少依顺序排列或槽长按短向长依顺序排列或槽宽按窄向宽依顺序排列;各外隔圈上的槽数按少向多依顺序排列或槽长按长向短依顺序排列或槽宽按宽向窄依顺序排列。The present invention is composed of several identical non-standard thrust cylindrical roller bearings and cylindrical inner spacers and outer spacers in series. The outer spacer rings are located between the shaft rings, and the outer spacer rings are located between the seat rings. The lengths of all the inner and outer spacer rings are equal, and the thicknesses of the inner and outer spacer rings are respectively equal. The upper edge of the inner spacer ring or/and the outer spacer ring is perpendicular to the The circumferential direction of the axis is equally divided and staggered to open multiple rows of grooves. The number of grooves on each inner spacer is arranged in order from more to less, or the length of the groove is arranged in order from short to long, or the width of the groove is arranged in order from narrow to wide; The number of slots on the outer spacer is arranged in order from less to more, or the slot length is arranged in order from long to short, or the slot width is arranged in order from width to narrow.
本发明的外隔圈相对原先轴承的外隔圈厚度增加,全部外隔圈的厚度相等,全部内隔圈的厚度也相等,内、外隔圈上沿垂直于轴线的圆周方向等分铣出多列长槽后,隔圈轴向刚度减小,其连接部分较易产生轴向弹性变形,但由于槽数或槽长或槽宽不等,使其轴向刚度仍满足轴承组中各推力圆柱滚子轴承均匀承载对各隔圈轴向刚度的配比关系要求。Compared with the outer spacer of the original bearing, the thickness of the outer spacer of the present invention is increased. The thickness of all the outer spacers is equal, and the thickness of all the inner spacers is also equal. The inner and outer spacers are milled out in equal parts along the circumferential direction perpendicular to the axis. After multiple rows of long grooves, the axial stiffness of the spacer decreases, and its connecting part is more likely to produce axial elastic deformation. However, due to the number of grooves or the length or width of the grooves, the axial stiffness still meets the requirements of each thrust in the bearing group. Cylindrical roller bearings evenly carry the requirements for the proportioning relationship of the axial stiffness of each spacer.
本发明具有实质性特点和显著进步,内、外隔圈厚度分别一致,通过内、外隔圈上不同的周向开槽来满足其轴向刚度的配比关系;由于多数外隔圈厚度增加,热处理不易变形,而且在内、外隔圈的金属切削机械加工过程中,可省略专用工装夹具,车削时应用带C轴的车削中心(CNC车床)无需二次装夹,即可一次完成车削内、外圆以及等分铣削槽的工艺,本发明结构简单、制造容易,废品率大大下降,生产成本因此大幅度减小;由于内、外隔圈在一定厚度条件下通过开槽更容易实现轴向刚度较小和满足其传递与分流轴向力的轴向刚度配比关系要求,因此带有周向槽隔圈的串联组合型推力轴承不仅负荷大,而且其中的各推力圆柱滚子轴承负荷相对均匀。The present invention has substantive features and remarkable progress. The inner and outer spacers have the same thickness respectively, and the proportioning relationship of axial stiffness is satisfied through different circumferential slots on the inner and outer spacers; since the thickness of most outer spacers increases, heat treatment It is not easily deformed, and in the metal cutting machining process of the inner and outer spacers, the special tooling fixture can be omitted, and the turning center (CNC lathe) with a C-axis can be used for turning without secondary clamping, and the inner and outer turning can be completed at one time. The process of milling the outer circle and equally divided milling grooves, the present invention is simple in structure, easy to manufacture, the scrap rate is greatly reduced, and the production cost is thus greatly reduced; because the inner and outer spacers are easier to realize the axial direction by slotting under a certain thickness condition. The stiffness is small and meets the requirements of the ratio of axial stiffness for the transmission and distribution of axial force. Therefore, the tandem combined thrust bearing with the circumferential groove spacer not only has a large load, but also the load of each thrust cylindrical roller bearing is relatively large. uniform.
附图说明Description of drawings
图1本发明结构示意图Fig. 1 structural representation of the present invention
图2本发明第二位置外隔圈正视图Fig. 2 The front view of the outer spacer in the second position of the present invention
图3本发明第二位置外隔圈垂直轴面剖视图Fig. 3 vertical axis sectional view of the outer spacer in the second position of the present invention
图4本发明第三位置外隔圈正视图Fig. 4 The front view of the outer spacer in the third position of the present invention
图5本发明第三位置外隔圈垂直轴面剖视图Fig. 5 vertical axis sectional view of the outer spacer in the third position of the present invention
图6本发明第三位置内隔圈正视图Fig. 6 The front view of the inner spacer in the third position of the present invention
图7本发明第三位置内隔圈垂直轴面剖视图Fig. 7 vertical axial section view of the inner spacer in the third position of the present invention
图8本发明第四位置内隔圈正视图Fig. 8 Front view of the inner spacer in the fourth position of the present invention
图9本发明第四位置内隔圈垂直轴面剖视图Fig. 9 vertical axial sectional view of the inner spacer in the fourth position of the present invention
具体实施方式Detailed ways
如图1至图9所示,本发明包括:轴圈1、保持架组件2、座圈3、内隔圈4、外隔圈5;本发明由若干个相同的非标准推力圆柱滚子轴承和其间的圆柱形内隔圈4、圆柱形外隔圈5串联构成,其中非标准的推力圆柱滚子轴承包括轴圈1、保持架组件2、座圈3,内隔圈4位于各轴圈1之间,外隔圈5位于各座圈3之间,全部的内隔圈4和外隔圈5长度相等,内隔圈4、外隔圈5的厚度分别相等,内隔圈4或/和外隔圈5上沿垂直于轴线的圆周方向等分交错均匀开设多列槽6,各内隔圈4上槽6的槽数按多向少依顺序排列或槽长按短向长依顺序排列或槽宽按窄向宽依顺序排列;各外隔圈5上槽6的槽数按少向多依顺序排列或槽长按长向短依顺序排列或槽宽按宽向窄依顺序排列,以使各内隔圈4的轴向刚度按排列顺序逐渐递减,各外隔圈5的轴向刚度按排列顺序逐渐递增,满足串联组合型推力轴承中各推力圆柱滚子轴承均匀承载对各内隔圈4、外隔圈5轴向刚度的配比关系要求。As shown in Figures 1 to 9, the present invention includes: a
Claims (1)
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CNB021118035A CN100359196C (en) | 2002-05-23 | 2002-05-23 | Tandem Combined Thrust Bearings with Circumferential Groove Spacers |
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CNB021118035A CN100359196C (en) | 2002-05-23 | 2002-05-23 | Tandem Combined Thrust Bearings with Circumferential Groove Spacers |
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CN1382922A CN1382922A (en) | 2002-12-04 |
CN100359196C true CN100359196C (en) | 2008-01-02 |
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CNB021118035A Expired - Fee Related CN100359196C (en) | 2002-05-23 | 2002-05-23 | Tandem Combined Thrust Bearings with Circumferential Groove Spacers |
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Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN2035017U (en) * | 1988-05-06 | 1989-03-29 | 北京化工学院 | Thrust bearing assembly |
CN2206826Y (en) * | 1994-07-12 | 1995-09-06 | 何龙光 | Lock for sliding door and window |
CN2445136Y (en) * | 2000-10-27 | 2001-08-29 | 洛阳世必爱特种轴承有限责任公司 | Axle-type tandem thrust cylinder roller bearing |
-
2002
- 2002-05-23 CN CNB021118035A patent/CN100359196C/en not_active Expired - Fee Related
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN2035017U (en) * | 1988-05-06 | 1989-03-29 | 北京化工学院 | Thrust bearing assembly |
CN2206826Y (en) * | 1994-07-12 | 1995-09-06 | 何龙光 | Lock for sliding door and window |
CN2445136Y (en) * | 2000-10-27 | 2001-08-29 | 洛阳世必爱特种轴承有限责任公司 | Axle-type tandem thrust cylinder roller bearing |
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CN1382922A (en) | 2002-12-04 |
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