CN100357054C - Man machine alternating system of full digitalization hidder arc wolding - Google Patents
Man machine alternating system of full digitalization hidder arc wolding Download PDFInfo
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- CN100357054C CN100357054C CNB2005100282244A CN200510028224A CN100357054C CN 100357054 C CN100357054 C CN 100357054C CN B2005100282244 A CNB2005100282244 A CN B2005100282244A CN 200510028224 A CN200510028224 A CN 200510028224A CN 100357054 C CN100357054 C CN 100357054C
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Abstract
The present invention relates to a fully digitalized man-machine interactive system for hidden arc weld, which is used for the field of weld technology. The present invention comprises a single chip machine processor, a wire feeding module with a digital signal processor as a core, a power module with a digital signal processor as a core, a thin film keyboard module, a digital encoder, a ferroelectric external extending memory, an LCD module with backlight patterns and communication lines, wherein the digital encoder is connected to the single chip machine processor connected with the wire feeding module with the digital signal processor as the core and the power module by the communication lines. The other end of the single chip machine processor is separately connected with the LCD module with the backlight patterns, the ferroelectric external extending memory and the thin film keyboard module. The present invention realizes the full digitalization of a hidden arc weld process. An operation interface is scientific and humanized. Operation is simple and convenient, and the present invention conforms to the development trend of a welder.
Description
Technical field
What the present invention relates to is a kind of control system of welding technology field, especially a kind of man machine alternating system of full digitalization hidder arc wolding.
Background technology
Submerged-arc welding is to utilize electric arc as one of welding method of the energy, and full name is Lincoln weld, claims automatic arc welding under the welding flux layer again.Lincoln weld has that welding current is big, fusion penetration is big, the welding scope is wide, and production efficiency height, excellent, the automaticity advantages of higher of weldquality have obtained wideling popularize and using in manufacturing sectors such as shipbuilding, bridge, heavy-duty machinery, ocean structures.Automatic submerged-arc welding machine mainly is made up of main power source, control cabinet, dolly three parts.Man-machine interactive system is as one of part of submerged-arc welding.At present, Chang Yong submerged-arc welding man-machine interface is mainly the regulative mode that simple analog quantity on the dolly preset and utilized analog switch; The method of observing for welding process then mostly is pointer current/voltage table.The virtual value that the current/voltage table of pointer-type shows does not observe the information of dynamic change, and requires the time that shows a quite stable of logarithm value, is difficult to carry out the real-time demonstration of dynamic parameter.
Through the prior art literature search is found, " electric welding machine " 2002, Vol.32, No.2, " the intelligent man-machine interface design of multifunctional inversion type arc-welding machine " literary composition of publication on P4～6, this article describes welding methods such as current collection arc thrust Self Adaptive Control MMA welding, TIG weldering, MIG weldering in detail on the intelligent multi-function inverter type welder control system basis of one, adopt input-output apparatus directly perceived such as keyboard input and liquid crystal display, realized that welding method is selected and the intelligent man-machine interaction interface of welding condition setting and modification.Access use but each parameter of regulating is can not be when using next time directly disposable; Behind input parameter, do not recommend the optimal parameter function; Can not any adjusting and control be arranged to action in the welding process by this man-machine interface operation; Single-chip microcomputer is both as welding the major loop core simultaneously as the man-machine interface core in whole system for single-chip microcomputer, and outstanding modularized design on man-machine interface makes man-machine interface upgrading and digitlization be subjected to certain limitation.
Summary of the invention
The objective of the invention is at the deficiencies in the prior art and defective, a kind of totally digitilized submerged arc welding machine man-machine interactive system is provided, make its with double digital signal processor as " from " respectively welding tractor and wire feed system are carried out on the basis of control system, adopting single-chip microcomputer is the man-machine interactive system conduct " master " of core, controls the carrying out of whole welding process by the formulation of multi-computer communication agreement.
The present invention is achieved by the following technical solutions, the present invention includes: processor of single chip computer, digital signal processor be core wire feed module, power module, membrane keyboard module, digital encoder, ferroelectric outer extension memory that digital signal processor is core, be with graph lcd module backlight, order wire.Digital encoder is connected to processor of single chip computer, processor of single chip computer is that wire feed module and the digital signal processor of core is that the power module of core is connected by order wire and digital signal processor, and the other end of processor of single chip computer is connected with being with graph lcd module backlight, ferroelectric outer extension memory, membrane keyboard module respectively.Processor of single chip computer and digital encoder, membrane keyboard module, ferroelectric outer extension memory are connected to form the operational module of man-machine interactive system.
The present invention utilizes the membrane keyboard module to enter multiple parameters number quantity reset respectively, preserves channel selecting, determines and send data, welding starts, suddenly different phase control such as stop under the prompting with graph lcd module friendly interface backlight; By the rotation digital encoder, the input waveform enters processor of single chip computer, judges the increase and decrease of digital quantity on the basis of software phase demodulation, thereby realizes accurate, the convenient adjusting of parameter.Processor of single chip computer also is connected with ferroelectric outer extension memory by control line, utilize that it is non-volatile, can be repeatedly erasable etc. characteristics mass data group and character library are deposited in, make things convenient for the user to store the many groups parameters that at every turn preset in a large number.Digital signal processor is that the wire feeding circuit module of core is connected by order wire with the other end of processor of single chip computer respectively with power module, the user is operated respectively dolly wire feed rate, the source of welding current are controlled, by order wire data in real time is shown in simultaneously and is with figure form crystal display module backlight to monitor welding quality.Thereby finish the control of user for whole submerged-arc welding welding process.
System of the present invention has adopted respectively and has been with figure form crystal display module backlight, digital encoder, ferroelectric outer extension memory, membrane keyboard module to constitute whole man-machine interactive system.This design is guided down by being with figure form crystal display module display reminding information backlight, finishes that parameter is prefabricated, control in real time and monitoring in modification and the welding engineering thereof.At first enter dynamic welcome literal interface, adopt continuous roll screen to show.There is any key to press to occur the cursor flicker, under blinking cursor guides, can be with quickly and accurately on the figure form crystal display module backlight and presetting multiple welding parameter by the rotation digital encoder; Every group of parameter comprises welding current, weldingvoltage, little vehicle speed, external characteristics, memory channel and 6 parameters of gage of wire, whenever set up a parameter and enter presetting of next parameter by " moving down " key, and cursor can glimmer in the input; All 6 parameters all set press " preservation " key system can automatically the parameter that sets be stored in the memory channel of relative set.Only need cursor moved to the option of memory channel on when using next time, then can see the demonstration of the one group of parameter that sets.After confirming all preset parameters, press the parameter that " determine and send data " key then sets and send to digital signal processor by processor of single chip computer.Under the multimachine agreement of formulating, whether digital signal processor is that the wire feed module and the power module of core can judge whether it is the data of oneself accepting according to the ID that receives, need to continue to receive more data bit, thereby finish corresponding action.At this moment, then can control welding process by " startup ", " stopping ", " suddenly stopping " " wire feed ", " reeling off raw silk from cocoons " button.Digital signal processor sends to processor of single chip computer by order wire in real time with parameter in welding process, in welding process, parameter is shown that in real time dynamic digital and waveform show by LCD MODULE, also make the more clear understanding welding of welding process field condition, user oriented, oriented manipulation process.
The present invention uses digital encoder to change in the past A/D analog switch used when welding parameter is regulated.Digital encoder is a kind of high-precision angular displacement sensor.The supply voltage of encoder is 5V, output quantity is three groups of digit pulses, the waveform of processor of single chip computer by analyzing A, B phase as encoder be just changeing or the judgement of reversing with correct counting, having adopted the software programming mode to make that encoder commutates not at any one time among the present invention can counting loss or many counting, has guaranteed the fast reaction and the accuracy of encoder.
Ferroelectric outer extension memory, its structural capacity are 8, and 192*8 position, high persistent read-write number of times, bus speed reach 1MHZ, in advance character library and database are deposited into, and are called by processor of single chip computer during use.
The digital submerged-arc welding man-machine interactive system of the present invention preset parameter partly adopts whole screen to show that content displayed is the Chinese character of 16 * 16 dot matrix and 32 * 32 and the western language character of 6 * 8 dot matrix then according to user's requirement setting; The preset parameter part is carried out the numeral input to external characteristics, welding current, weldingvoltage, speed of welding and gage of wire respectively, regulates by digital encoder, and selects to use always the parameter storage by memory channel.Preset parameter and preserve passage after can carry out startup, dolly left lateral, the right lateral of welding process by button, wire feed, move back silk.Show welding current and weldingvoltage in the welding process in real time, and when breaking down, show fault type.
The present invention with double digital signal processor as " from " respectively welding tractor and wire feed system are carried out on the basis of control system, adopting single-chip microcomputer is the man-machine interactive system conduct " master " of core, control the carrying out of whole welding process by the formulation of multi-computer communication agreement, the characteristics of processor of single chip computer and digital signal processor have been given full play to, make processor of single chip computer become the incident management core of whole digitlization welding machine, finish the man-machine interactive system function more efficiently.Adjusting knob is more consistent succinct, and all parameters are finished digitlization by digital encoder and regulated.Adopt the figure form crystal display to make submerged-arc welding welding overall process more transparent, make quality control of welding process more effective.
The present invention is in all directions to the dynamic display monitoring process of real-time digitization and waveform in the formulation of the preservation of digital quantity preset parameter, digitlization regulative mode, welding parameter group before the submerged-arc welding weldering, multi computer communication agreement and the welding process, realized the total digitalization of submerged arc welding process, more scientific, the hommization of operation interface, it is more convenient to operate, and meets the welding machine development trend.
Description of drawings
Fig. 1 structured flowchart of the present invention
The specific embodiment
It is the wire feed module 2 and the power module 3 of core that the present invention has adopted the digital signal processor TMS320F2407 of TIX, TMS320F2407 is as digital signal processor, it has strong, the fireballing characteristics of data-handling capacity, adopts 16 fixed points of pipeline bus form and the digital signal processor of 32 floating-points; Adopting the Nonvolatile ferroelectric random access memory of the 64K position of Shenzhen scientific ﹠ technical corporation of the descendants of a nobleman is the outer extension memory 6 of ferroelectric FM24C64, FM24C64 is that structural capacity is 8, and 192*8 position, high persistent read-write number of times, power down data maintenance 45 years, bus speed can reach 1MHZ; Adopt SED1335 to be with graph lcd module 7 backlight, SED1335 is the LCD controller that Japanese SEIKO EPSON company produces, and it is that function is the strongest in like product, its characteristics: more powerful I/O buffer is arranged; Command function is abundant; Four figures is 640 256 dot matrix according to parallel transmission maximum drive ability; Be with diagram form backlight to show.
As shown in Figure 1, the present invention includes: processor of single chip computer 1, digital signal processor TMS320F2407 is the wire feed module 2 of core, digital signal processor TMS240F2407 is the power module 3 of core, membrane keyboard module 4, digital encoder 5, the outer extension memory 6 of ferroelectric FM24C64, SED1335 is with graph lcd module 7 backlight, order wire 8, control line 9, control line 10, its annexation is: digital encoder 5 is connected to processor of single chip computer 1, processor of single chip computer 1 is that 2 of core is that the power module 3 of core is connected with digital signal processor TMS320F2407 by order wire 8 and digital signal processor TMS320F2407, the other end of processor of single chip computer 1 is with graph lcd module 7 backlight to be connected by control line 10 with SED1335 respectively, also be connected with the outer extension memory 6 of ferroelectric FM24C64, also be connected simultaneously with membrane keyboard module 4 by control line 9.
Processor of single chip computer 1 is as the core of man-machine interactive system, membrane keyboard module 4 is sent to processor of single chip computer 1 with user's operating data and calculates and handle, parameter is preset with modification process in, rotation digital encoder 5 produces the two-way pulse and sends into processor of single chip computer 1, and judge accurately that by software mode the rotation situation of digital encoder 5 finishes the quick adjusting of parameter, the outer extension memory 6 of ferroelectric FM24C64 will show in a large number that in advance character library and database store, and call by processor of single chip computer 1 when showing; Also pass to wire feed module 2, the power module 3 that TMS320F2407 is a core respectively by membrane keyboard module 4 preset parameter digital quantities, wire feed module 2, power module 3 receive order and the follow-up data that meets own address respectively under the multi-computer communication agreement, by digital signal processor parameter is sent to processor of single chip computer 1 in real time again, the user is operated respectively dolly wire feed rate, the source of welding current are controlled, data in real time is shown in is with figure form crystal display module 7 backlight to monitor welding quality simultaneously.Thereby finish the control of user for whole submerged-arc welding welding process.
Digital encoder 5 is a kind of high-precision angular displacement sensors, and the supply voltage of encoder 5 is 5V, and output quantity is three groups of digit pulses, the waveform of processor of single chip computer 1 by analyzing A, B phase as encoder 5 be just changeing or the judgement of reversing with correct counting.
The present invention adopts the ferroelectric FM24C64 Nonvolatile ferroelectric random access memory of 64KB.FM24C64 is the nonvolatile memory made from advanced ferroelectric technology, and data are transferring electricity can preserve 10 years, and higher than EEPROM reliability, system is simpler.Utilize FM24C64 will show in a large number that in advance character library and database store, when showing, call and get final product, be used for when welding simultaneously storing many groups parameter that the user presets before welding, thereby the user can use the arbitrary group of parameter of preserving last time at every turn.Simultaneously traditional A/D analog knobs add-minus function is changed by digital encoder and realize, only need clockwise or be rotated counterclockwise digital encoder, can realize the modification of multiple parameter, and can be according to the speed of rotary speed, add and subtract content of parameter fast or at a slow speed, in the short as far as possible time, set required parameter value.This function has overcome uses the simulation potentiometer can make parameter regulate inaccurate shortcoming.
Claims (5)
1, a kind of man machine alternating system of full digitalization hidder arc wolding, comprise: processor of single chip computer (1), be with graph lcd module backlight (7), digital signal processor is the wire feed module (2) and the power module (3) of core, it is characterized in that, also comprise: membrane keyboard module (4), digital encoder (5), ferroelectric outer extension memory (6), digital encoder (5) is connected to processor of single chip computer (1), processor of single chip computer (1) is the wire feed module (2) of core by order wire (8) and digital signal processor, digital signal processor is that the power module (3) of core is connected, the other end of processor of single chip computer (1) is by control line (9,10) connect ferroelectric outer extension memory (6) and be with graph lcd module backlight (7) respectively, and be connected with membrane keyboard module (4) simultaneously.
2, man machine alternating system of full digitalization hidder arc wolding according to claim 1, it is characterized in that, membrane keyboard module (4) is sent to processor of single chip computer (1) with user's operating data and calculates and handle, rotation digital encoder (5) parameter is preset with modification process in produce the two-way pulse and send into processor of single chip computer (1), and judge accurately that by software mode the rotation situation of digital encoder (5) finishes the quick adjusting of parameter, ferroelectric outer extension memory (6) will show in a large number that in advance character library and database store, calling when showing by processor of single chip computer (1), membrane keyboard module (4) preset parameter, its digital quantity is passed to the wire feed module (2) that digital signal processor is a core respectively, power module (3), wire feed module (2), power module (3) receives order and the follow-up data that meets own address respectively under the multi-computer communication agreement, by digital signal processor parameter is sent to processor of single chip computer (1) in real time again, the user is operated respectively to the dolly wire feed rate, the source of welding current is controlled, simultaneously data in real time is shown in and is with figure form crystal display module backlight (7) to monitor welding quality, thereby finish control whole submerged-arc welding welding process.
3, man machine alternating system of full digitalization hidder arc wolding according to claim 1, it is characterized in that, digital encoder (5), its supply voltage is 5V, output quantity is three groups of digit pulses, the waveform of processor of single chip computer (1) by analyzing A, B phase as digital encoder (5) be just changeing or the judgement of reversing with correct counting.
4, man machine alternating system of full digitalization hidder arc wolding according to claim 1 is characterized in that, ferroelectric outer extension memory (6), its structural capacity is 8,192*8 position, bus speed reach 1MHZ, in advance character library and database are deposited into, and are called by processor of single chip computer (1) during use.
5, man machine alternating system of full digitalization hidder arc wolding according to claim 1, it is characterized in that, digital signal processor is in the wire feed module (2) and power module (3) of core, adopts 16 fixed points of pipeline bus form and the digital signal processor of 32 floating-points.
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| CNB2005100282244A CN100357054C (en) | 2005-07-28 | 2005-07-28 | Man machine alternating system of full digitalization hidder arc wolding |
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| CNB2005100282244A CN100357054C (en) | 2005-07-28 | 2005-07-28 | Man machine alternating system of full digitalization hidder arc wolding |
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| CN100357054C true CN100357054C (en) | 2007-12-26 |
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| CN110640264B (en) * | 2019-09-29 | 2022-07-22 | 佛山耀立电气有限公司 | Welding parameter setting method and device, welding machine and welding system |
| CN112846448A (en) * | 2020-12-26 | 2021-05-28 | 上海沪工焊接集团股份有限公司 | Man-machine interaction system applied to welding machine and multifunctional digital welding machine |
| CN113172373B (en) * | 2021-04-25 | 2022-07-15 | 中铁十四局集团有限公司 | System for monitoring processes of internal cutting and welding of steel |
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