CN100340352C - 镁合金板带温轧轧辊辊心加热装置 - Google Patents
镁合金板带温轧轧辊辊心加热装置 Download PDFInfo
- Publication number
- CN100340352C CN100340352C CNB200510086721XA CN200510086721A CN100340352C CN 100340352 C CN100340352 C CN 100340352C CN B200510086721X A CNB200510086721X A CN B200510086721XA CN 200510086721 A CN200510086721 A CN 200510086721A CN 100340352 C CN100340352 C CN 100340352C
- Authority
- CN
- China
- Prior art keywords
- temperature
- roll
- magnesium alloy
- roller
- heating rod
- Prior art date
Links
- 229910000861 Mg alloys Inorganic materials 0.000 title claims abstract description 33
- 238000010438 heat treatment Methods 0.000 claims abstract description 43
- 238000005096 rolling process Methods 0.000 claims abstract description 30
- 239000000463 materials Substances 0.000 claims description 9
- 238000005266 casting Methods 0.000 claims description 5
- 239000007769 metal materials Substances 0.000 claims description 5
- CWYNVVGOOAEACU-UHFFFAOYSA-N fe2+ Chemical compound 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oxOycgLz4KPC9zdmc+Cg== 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l0eToxOycgLz4KPC9zdmc+Cg== [Fe+2] CWYNVVGOOAEACU-UHFFFAOYSA-N 0.000 claims description 3
- 239000007787 solids Substances 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- 229910052751 metals Inorganic materials 0.000 abstract description 2
- 239000002184 metals Substances 0.000 abstract description 2
- 238000000034 methods Methods 0.000 abstract description 2
- FYYHWMGAXLPEAU-UHFFFAOYSA-N magnesium Chemical compound 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[Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 description 3
- 229910052749 magnesium Inorganic materials 0.000 description 3
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- 238000005516 engineering processes Methods 0.000 description 2
- 210000001519 tissues Anatomy 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 239000004411 aluminium Substances 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminum Chemical compound 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Abstract
本发明提供了一种镁合金板带温轧轧辊辊心加热装置，属于镁合金板带温轧设备技术领域。包括：镁合金板带温轧轧辊辊心加热装置的机械装置，镁合金板带温轧轧辊辊心加热装置的温度控制装置。在空心轧辊内安装固定的加热棒，并通过温度控制装置对轧辊表面温度进行控制，保证镁合金板带温轧的轧制温度。镁合金板带温轧轧辊辊心加热装置的机械装置包括：空心轧辊一对，支架和轴承；镁合金板带温轧轧辊辊心加热装置的温度控制装置包括：电源，变压器，控温箱，金属材料加热棒一对，热电偶。优点在于：精度控制轧辊表面温度、为提高镁合金温轧板带性能、提高生产效率提供了必要的设备保证；并且，能源利用率高、工作效率高、工艺简单。
Description
技术领域
本发明属于镁合金板带温轧设备技术领域，特别是提供了一种镁合金板带温轧轧辊辊心加热装置。
背景技术
镁合金是现代金属结构材料中最轻的一种，密度约为1.7g/cm3，约是钢的1/4，铝的2/3。镁元素在地壳和海水中的储量丰富，中国的镁资源尤其丰富，储量居世界第一。镁合金的优点是密度小，比强度、比刚度高，减震性好，同时还具有优良的铸造性能，切削加工性能、导热性和电磁屏蔽能力，被广泛的应用于汽车制造业、航空、航天、光学仪器制造和国防等领域。因而镁基材料被认为是最具开发和应用潜力的“绿色材料”，开发利用前景广阔。
大多数镁合金制品都是用铸造特别是压铸方法成形，而用锻压、轧制、挤压等塑性成形方法加工的镁合金制品很少，尤其是采用温轧加工方法的更少，限制了镁合金的应用范围。由于镁合金板带温轧温度范围较小，而且冷却速度快，如果轧制时不能保证轧辊表面的温度，将导致镁合金板带快速冷却，不能获得理想的组织和力学性能，因此，保证轧辊表面温度在一定范围内，是获得优良性能的镁合金板带的关键。
目前，保证镁合金板带温轧轧辊表面温度的方法都不是十分理想，一种方法是通过燃烧热源对轧辊表面进行直接加热，在加热到一定温度时撤掉燃烧装置，再进行温轧，这种方法的缺点是：能源利用率低；不能保证在轧制过程中持续对轧辊加热，轧辊表面温度在轧制过程中变化较大，并且轧辊加热温度不均；工作效率低，每隔一段时间就要停止轧制，对轧辊表面加热。另一种方法是在轧制前，先用轧辊轧制其他高温金属(如温度较高的钢铁材料)，使轧辊表面温度升高，但是这种方法的缺点同第一种方法一样，不能满足生产的要求。而“镁合金板带温轧轧辊辊心加热装置”可以解决轧辊表面温度问题。
发明内容
本发明的目的在于提供一种镁合金板带温轧轧辊辊心加热装置，从而保证轧制温度，以获得组织和力学性能良好的镁合金板带。
本发明包括：镁合金板带温轧轧辊辊心加热装置的机械装置，镁合金板带温轧轧辊辊心加热装置的温度控制装置(闭环温度控制装置)。在空心轧辊内安装固定的加热棒，并通过温度控制装置对轧辊表面温度进行控制，保证镁合金板带温轧的轧制温度。
镁合金板带温轧轧辊辊心加热装置的机械装置包括：空心轧辊一对8、9，支架11和轴承5、5’。其中，安装在轧机上的空心轧辊一对为上工作辊8、下工作辊9，材料为钢铁材料，通过直接铸造或对现有成品实心轧辊进行钻孔而成；支架11和轴承5、5’，用于加热棒的单臂支撑并不随轧辊旋转而转动，材料为金属材料。
镁合金板带温轧轧辊辊心加热装置的温度控制装置(闭环温度控制装置)包括：电源1，变压器2，控温箱3，金属材料加热棒一对7、7’，热电偶6、6’。电源1用于为加热棒提供加热所需电源；加热棒放置在上、下工作辊中各一根，加热温度在20～500℃之间，功率随轧辊尺寸大小而变；电源1与控温箱3连接，加热棒7、7’一端由夹紧装置4、4’固定在支架11上，加热端被悬臂支撑在上、下工作辊辊心内，加热棒与变压器2之间由电线连接，变压器2用于调整加热棒的电压；上、下工作辊与加热棒之间装有滚动轴承5、5’。由于轧辊表面与轧辊空心内的温度存在着关系曲线，热电偶6可以反应出轧辊表面温度。控温箱3用于反馈热电偶温度信息，确定加热棒是否继续加热。
本发明的优点在于：1、解决了镁合金板带温轧过程中的轧辊表面温度问题，可精度控制轧辊表面温度、轧辊辊面温度均匀，为提高镁合金温轧板带性能、提高生产效率提供了必要的设备保证。
2、能源利用率高。由于空心辊辊身的温度都接近轧辊表面温度，轧辊表面温度降低较慢；由于加热棒处于轧辊心部，散发热量大部分被轧辊吸收，不易造成热损失。
3、工作效率高。装置固定，对轧辊的加热可以在轧制时进行，不会影响生产时间，大大提高了生产效率。
4、工艺简单。装置中轧辊、加热棒、温控设备、变压器等器材现阶段都已成熟，并已得到广泛应用，只需进行简单加工和安装就可以投入使用。
附图说明
图1为本发明的温轧辊示意图。其中，电源1，变压器2，控温箱3，夹紧装置4、4’，轴承5、5’，热电偶6、6’，加热棒7、7’，上工作辊8、下工作辊9、轧件10、支架11。
具体实施方式
电源1与控温箱3连接，加热棒7、7’一端固定，加热端被悬臂支撑在上、下工作辊辊心内，加热棒需要加热时，控温箱3中的变压器控制加热棒加热所需的电压，加热棒与变压器之间由电线连接。由于上、下工作辊8、9辊心内的温度与表面温度存在关系曲线，所以，辊心内部的热电偶6、6’的温度可以反应出轧辊表面温度，当轧辊表面温度达到要求温度时，加热棒停止加热，将提前加热好的镁合金原料11进行轧制，轧制时，上、下工作辊在传动端的传动装置的作用下自身旋转，由于上、下工作辊与加热棒之间有滚动轴承5、5’，并且加热棒一端由夹紧装置4、4’固定在支架11上，所以加热棒不随轧辊转动而旋转，当轧辊表面温度低于轧辊要求温度范围时，加热棒继续加热，不影响轧制工作，从而实现通过闭环温控装置控制安装在轧辊辊心内的加热棒温度，进而控制轧辊表面温度的目的。
Claims (2)
1.一种镁合金板带温轧轧辊辊心加热装置，包括：镁合金板带温轧轧辊辊心加热装置的机械装置，镁合金板带温轧轧辊辊心加热装置的温度控制装置；其特征在于：在空心轧辊内安装固定的加热棒，并通过温度控制装置对轧辊表面温度进行控制，保证镁合金板带温轧的轧制温度；镁合金板带温轧轧辊辊心加热装置的机械装置包括：空心轧辊(8、9)一对，支架(11)和轴承(5、5’)；镁合金板带温轧轧辊辊心加热装置的温度控制装置包括：电源(1)，变压器(2)，控温箱(3)，金属材料加热棒(7、7’)一对，热电偶(6、6’)；所述的空心轧辊为安装在轧机上的上工作辊(8)、下工作辊(9)，加热棒放置在上、下工作辊中各一根，加热温度在20～500℃之间，功率随轧辊尺寸大小而变；电源(1)与控温箱(3)连接，加热棒(7、7’)一端由夹紧装置(4、4’)固定在支架(11)上，加热端被悬臂支撑在上、下工作辊辊心内，加热棒与变压器(2)之间由电线连接，变压器(2)用于调整加热棒的电压；上、下工作辊与加热棒之间装有滚动轴承(5、5’)；由于轧辊表面与轧辊空心内的温度存在着关系曲线，热电偶(6)反应出轧辊表面温度，控温箱(3)用于反馈热电偶温度信息，确定加热棒是否继续加热。
2.一种权利要求1所述轧辊辊心加热装置，其特征在于：材料为钢铁材料，通过直接铸造或对现有成品实心轧辊进行钻孔而成；支架(11)和轴承(5、5’)用于加热棒的单臂支撑并不随轧辊旋转而转动，材料为金属材料。
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| JP5264140B2 (ja) * | 2007-10-16 | 2013-08-14 | Ｉｈｉメタルテック株式会社 | マグネシウム合金熱間圧延装置 |
| CN102451832A (zh) * | 2010-10-18 | 2012-05-16 | 楼瞻浩 | 液压辊轧机加热滚筒 |
| CN102527728B (zh) * | 2012-01-18 | 2014-01-22 | 燕山大学 | 一种过盈量可调控的支撑辊 |
| CN103272844B (zh) * | 2013-06-20 | 2015-06-10 | 重庆科技学院 | 一种镁合金异温轧制装置及方法 |
| CN103599941B (zh) * | 2013-10-29 | 2015-04-08 | 沈阳理工大学 | 一种在线连续轧辊加热装置及其加工方法 |
| CN104588413B (zh) * | 2015-01-13 | 2016-05-18 | 上海应用技术学院 | 差温及等温轧辊加热装置及轧制方法 |
| CN104588412B (zh) * | 2015-01-13 | 2016-05-18 | 上海应用技术学院 | 可实现多种温度模式轧辊加热装置 |
| CN105458004B (zh) * | 2015-12-18 | 2017-10-27 | 北京有色金属研究总院 | 基于可拆卸包套的低塑性难变形材料板材轧制方法 |
| CN106269881A (zh) * | 2016-08-29 | 2017-01-04 | 天能电池(芜湖)有限公司 | 可加热的蓄电池铅带压延轧辊装置 |
| CN107552569A (zh) * | 2017-10-30 | 2018-01-09 | 上海应用技术大学 | 镁合金板带轧机轧辊自动加热系统 |
| CN108889777A (zh) * | 2018-05-30 | 2018-11-27 | 青岛海源实业有限公司 | 一种石墨烯增强铝基复合材料薄板轧制装置及使用方法 |
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