CA3200319A1 - Small tactical universal battery and methods of interconnection - Google Patents
Small tactical universal battery and methods of interconnectionInfo
- Publication number
- CA3200319A1 CA3200319A1 CA3200319A CA3200319A CA3200319A1 CA 3200319 A1 CA3200319 A1 CA 3200319A1 CA 3200319 A CA3200319 A CA 3200319A CA 3200319 A CA3200319 A CA 3200319A CA 3200319 A1 CA3200319 A1 CA 3200319A1
- Authority
- CA
- Canada
- Prior art keywords
- battery
- electrical device
- cylindrical terminal
- face
- engages
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/20—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
- H01M50/204—Racks, modules or packs for multiple batteries or multiple cells
- H01M50/207—Racks, modules or packs for multiple batteries or multiple cells characterised by their shape
- H01M50/209—Racks, modules or packs for multiple batteries or multiple cells characterised by their shape adapted for prismatic or rectangular cells
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/10—Primary casings; Jackets or wrappings
- H01M50/102—Primary casings; Jackets or wrappings characterised by their shape or physical structure
- H01M50/103—Primary casings; Jackets or wrappings characterised by their shape or physical structure prismatic or rectangular
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/10—Primary casings; Jackets or wrappings
- H01M50/183—Sealing members
- H01M50/184—Sealing members characterised by their shape or structure
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/20—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
- H01M50/247—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders specially adapted for portable devices, e.g. mobile phones, computers, hand tools or pacemakers
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/20—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
- H01M50/267—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders having means for adapting to batteries or cells of different types or different sizes
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/50—Current conducting connections for cells or batteries
- H01M50/543—Terminals
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
Landscapes
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- General Chemical & Material Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Biophysics (AREA)
- Computer Hardware Design (AREA)
- Battery Mounting, Suspending (AREA)
- Connection Of Batteries Or Terminals (AREA)
Abstract
Description
GOVERNMENT LICENSE RIGHTS
This invention was made with government support under P0-0000985 (GTS) awarded by U.S. Army, Army Futures Command, Combat Capabilities Development Command, C5ISR Center, Command Power and Integration Directorate, Power Division, Tactical Power Branch. The government has certain rights in the invention.
BACKGROUND
Field of the Invention This invention relates to batteries. More particularly, the invention relates to a battery provided with an interconnection interface which enables secure interconnection with a range of different host equipment via multiple insertion vectors and/or orientations.
Description of Related Art Batteries are used to power portable electrical devices. To minimize electrical device size, reduce the time required for a battery exchange and/or enable use of different power capacity batteries according to a specific use/mission, batteries have been provided configured for attachment to external surfaces of the portable electrical devices. For example, in a military context, portable electrical devices may include:
radios, global positioning systems, sighting systems, metal detectors, power tools et cetera. However, the ergonomics of these different electrical devices often requires battery interconnection via different insertion vectors and/or rotational mechanics, resulting in a requirement for different interconnection interfaces and thus different batteries even though the different electrical devices utilize similar power and/or dimensional requirements.
Therefore, an object of the invention is to provide battery solutions that overcome deficiencies in the prior art.
BRIEF DESCRIPTION OF THE DRAWINGS
The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments of the invention, where like reference numbers in the drawing figures refer to the same feature or element and may not be described in detail for every drawing figure in which they appear and, together with a general description of the invention given above, and the detailed description of the embodiments given below, serve to explain the principles of the invention.
Figure 1 is a schematic front and top angled isometric view of an exemplary battery.
Figure 2 is a close-up view of area -A- of Figure 1.
Figure 3 is a schematic top view of the battery of Figure 1.
Figure 5 is a schematic view of an initial orientation of an electronic device and a battery for hook and snap interconnection.
Figure 6 is a schematic view of the hook and snap interconnection with the battery hooked onto the electrical device.
Figure 7 is a schematic view of the hook and snap interconnection completed.
Figure 8 is a schematic view of initial disconnection from the hook and snap interconnection.
Figure 9 is a schematic view of initial alignment of a battery for an insert and snap interconnection with an electronic device.
Figure 10 is a schematic view of an electronic device and battery interconnected by an insert and snap interconnection.
Figure 11 is a schematic view of initial alignment of a battery and electronic device for long slide interconnection.
Figure 12 is a schematic view of a battery and electronic device during a long slide interconnection.
Figure 13 is a schematic view of a battery and electronic device interconnected by a long slide interconnection.
Figure 15 is a schematic view of a battery and electronic device interconnected by a short slide interconnection.
Figure 16 is a schematic view of initial alignment of a battery and electronic device for direct insert interconnection.
Figure 17 is a schematic view of a battery and electronic device interconnected by a direct insert interconnection.
Figure 18 is a schematic view of initial alignment of a battery and electronic device for twist interconnection mode.
Figure 19 is a schematic view of initial contact between a battery and electronic device for a twist interconnection.
Figure 20 is a schematic view of a battery and electronic device interconnected by a twist interconnection.
DETAILED DESCRIPTION:
The inventors have recognized that a standardized battery configuration enables cost and time efficient battery production, warehousing, distribution and use with a wide range of electrical devices.
As best shown in Figures 1-4, an exemplary battery 1 may be provided with a generally cuboid body 3 with a front face 5, back face 7, top face 9, bottom face 11 and side faces 13. The body 3 may be formed, for example, of thermoplastic material via injection molding.
The top face 9 has a cylindrical terminal 15 extending from a center of the top face 9, the top of the cylindrical terminal 15 provided with electrical contacts 17.
The electrical contacts 17 may include, for example, power contacts 19 such as Vbus, control signals 21 such as Vcc, and a Universal Serial Bus type C (USB-C) socket 25. State of charge indicia (such as light emitting diodes) 23 may also be provided on the cylindrical terminal 15.
Left and right tabs 27, 29 are provided extending from the top face 9 proximate the left and right ends of the top face 9, respectively. A peripheral portion 31 of each of the left and the right tabs 27, 29 forms a retaining groove 33 extending from the top face 9.
Notches 35 may be provided in the peripheral portion 31 of the left and right tabs 27, 29 as a key feature to prevent lateral sliding during interconnection and/or as seats for latches or the like of the electrical device 37 the battery 1 will be used with.
An inward facing portion of the peripheral portion 31 of each of the left and the right tabs 27, 29 facing the cylindrical terminal 15 (hereafter "twist face 39") is provided with an arc radius 41 centered upon the center of the top face 9 (and thus of the cylindrical terminal 15). The twist faces 39 are provided with a ramp 43; the ramp 43 progressively increasing a spacing between a top of the retaining groove 33 and the top face 9, front face 5 to back face 7 on the right tab 29 and back face 7 to front face 5 on the left tab 27. As will be discussed further here below, these features enable an electrical device 37 twist connection mode where engaging the twist faces 39 pulls the top of the cylindrical terminal 15 into close contact with the electrical device 37 as the battery 1 is rotated with respect to the electrical device 37.
The top of the cylindrical terminal 15 and a top of the left and the right tabs 27, 29 may be coplanar, supporting slide interconnection modes.
The left tab and the right tab 27, 29 may each be provided as a metal portion coupled to a post 47 extending from the top face 9. Further, the metal portions 45 may be operative as the ground contacts 48 of the battery 1.
As the power and control circuit electrical contacts 19, 21, state of charge indicia 23 and USB-C socket 25 are provided each in the top of the cylindrical terminal 15, instead of sealing each element individually, only this area requires more than simple environmental sealing. The environmental sealing may be provided by an elastomeric seal 49 on the periphery of the cylindrical terminal 15, for example as an 0-ring.
Alternatively or additionally, detents 53 may be provided in the body 3, for example in the bottom, front, back and/or side faces 11, 5, 7, 13.
In use, the battery 1 may be charged via a USB-C connection to the USB-C
socket 25, the state of charge indicia 23 providing feedback as to the charge level of the battery 1.
USB-C charge protocol and the applicable electronic circuitry is a well-known industry standard and as such is not described in further detail herein. The USB-C
connection may also be utilized as a power connection for any USB-C compatible device, for example via a USB-C cable.
The battery 1 may be interconnected with an electrical device 37 for power delivery via a wide range of interconnection modes, according to requirements of the selected electrical device 37. Electrical contacts of the electrical device 37 that engage corresponding electrical contacts on the top of the cylindrical terminal 15 as the battery 1 and electrical device 37 are aligned and interconnected are dependent upon the electrical device 37 configuration and the interconnection mode to be utilized.
Therefore, electrical device 37 details other than the surfaces engaged, mating vectors and/or mechanics are not further disclosed herein.
In an insert and snap interconnection mode, for example as shown in Figures 9 and 10, battery 1 is inserted into the electrical device 37 until the electrical device 37 engages at least the top of the cylindrical terminal 15 and the electrical device 37 engages a detent 53 provided in the bottom face 11 of the body 3.
In a long slide interconnection mode, for example as shown in Figures 11-13, the battery 1 is moved laterally into the electrical device 37 until the electrical device 37 engages the retaining groove 33 open to the front face 5 and the back face 7 of the body 3 and the top of the cylindrical terminal 15 engages the electrical device 37.
In a short slide interconnection mode, for example as shown in Figures 14 and 15, the battery 1 is moved toward the electrical device 37 until the electrical device 37 engages the retaining groove 33 open to the right end and the left end; and the top of the cylindrical terminal 15 engages the electrical device 37.
In a twist interconnection mode, for example as shown in Figures 18-20, the top of the cylindrical terminal 15 is mated with the electrical device 37 and the battery 1 is rotated with respect to the electrical device 37 until the electrical device 37 engages the twist faces 39 of the right and left tabs 29, 27, whereby the ramp 43 of the twist faces 39 pulls the battery 1 into secure engagement with the electrical device 37. As shown in Figure 20, the battery 1 may be releasably secured on the electrical device 37 by keying a notch 35 of the metal portion 45.
One skilled in the art will appreciate that the wide range of interconnection modes enable the battery 1 to be used with a wide range of electrical devices 37, which solves the issue of proprietary device batteries that are not swappable between other devices, which causes multiple issues ranging from complex supply chain to potentially not being able to swap a battery between devices in an emergency, such as on the battlefield.
Further, while the battery 1 has been demonstrated via the exemplary embodiment shown in the figures, if the top face 9 and associated circuitry, connection and retention features are maintained, the size of the battery 1 may be modified to provide different levels of power by changing the height dimension, only, to provide flexibility in power
Table of Parts 1 battery 3 body front face 7 back face 9 top face 11 bottom face 13 side face cylindrical terminal 17 electrical contact 19 power contact 21 control signal 23 state of charge indicia USB-C socket 27 left tab 29 right tab 31 peripheral portion 33 retaining groove 35 notch 37 electrical device 39 twist face 41 arc radius 43 ramp 45 metal portion 47 post 48 ground 49 elastomeric seal 51 dovetail groove 53 detent Where in the foregoing description reference has been made to materials, ratios, integers or components having known equivalents then such equivalents are herein incorporated as if individually set forth.
While the present invention has been illustrated by the description of the embodiments thereof, and while the embodiments have been described in considerable detail, it is not the intention of the applicant to restrict or in any way limit the scope of the appended claims to such detail. Additional advantages and modifications will readily appear to those skilled in the art. Therefore, the invention in its broader aspects is not limited to the specific details, representative apparatus, methods, and illustrative examples shown and described. Accordingly, departures may be made from such details without departure from the spirit or scope of applicant's general inventive concept.
Further, it is to be appreciated that improvements and/or modifications may be made thereto without departing from the scope or spirit of the present invention as defined by the following claims.
Claims (19)
a generally cuboid body with a top face, a cylindrical terminal extending from a center of the top face, a top of the cylindrical terminal provided with electrical contacts;
a left tab and a right tab provided extending from the top face proximate a left end and a right end of the top face, respectively;
a peripheral portion of each of the left and the right tabs forming a retaining groove extending from the top face; and an inward facing portion of the peripheral portion of each of the left and the right tabs facing the cylindrical terminal provided with an arc radius centered upon the center of the top face.
providing a battery according to claim 1, engaging the electrical device into the retaining groove at the right or left side while the battery is angled; and pivoting the battery until the top of the cylindrical terminal engages the electrical device and the electrical device engages the retaining groove at the left or right side, respectively.
providing a battery according to claim 1, inserting the battery into the electrical device until the electrical device engages the top of the cylindrical terminal and the electrical device engages a detent provided in a bottom face of the body.
providing a battery according to claim 1, moving the battery laterally into the electrical device until the electrical device engages the retaining groove open to a front face and a back face of the body;
and the top of the cylindrical terminal and engages the electrical device.
providing a battery according to claim 1, moving the battery toward the electrical device until the electrical device engages the retaining groove open to the right end and the left end; and the top of the cylindrical terminal and engages the electrical device.
providing a battery according to claim 1, inserting the battery into the electrical device until the top of the cylindrical terminal engages the electrical device; and the electrical device engages a detent on a front face and/or a back face of the body.
providing a battery according to claim 1, mating the top of the cylindrical terminal with the electrical device; and rotating the battery until the electrical device engages the retaining groove of the inward facing portion of the peripheral portion of each of the left and the right tabs facing the cylindrical terminal.
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US17/141,285 | 2021-01-05 | ||
| US17/141,285 US11848457B2 (en) | 2021-01-05 | 2021-01-05 | Small tactical universal battery and methods of interconnection |
| PCT/US2021/048395 WO2022150065A1 (en) | 2021-01-05 | 2021-08-31 | Small tactical universal battery and methods of interconnection |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CA3200319A1 true CA3200319A1 (en) | 2022-07-14 |
Family
ID=82219223
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CA3200319A Pending CA3200319A1 (en) | 2021-01-05 | 2021-08-31 | Small tactical universal battery and methods of interconnection |
Country Status (5)
| Country | Link |
|---|---|
| US (1) | US11848457B2 (en) |
| EP (1) | EP4275246A4 (en) |
| CA (1) | CA3200319A1 (en) |
| TW (1) | TWI893198B (en) |
| WO (1) | WO2022150065A1 (en) |
Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CA3162968A1 (en) * | 2020-01-15 | 2021-07-22 | Sentient Tools Engineering Corporation | Systems and methods for embedment of instrumentation in downhole components |
| US20240204328A1 (en) | 2022-12-19 | 2024-06-20 | Wilcox Industries Corp. | Battery system for helmet mount assembly |
| AU2024201897A1 (en) | 2023-03-26 | 2024-10-10 | Wilcox Industries Corp. | Bridge Link Battery System For Helmet Mount Assembly |
| US20240356143A1 (en) | 2023-04-24 | 2024-10-24 | Wilcox Industries Corp. | Battery adapter and battery system for helmet mount assembly |
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| US3999110A (en) | 1975-02-06 | 1976-12-21 | The Black And Decker Manufacturing Company | Battery pack and latch |
| US4309067A (en) | 1979-10-17 | 1982-01-05 | Black & Decker Inc. | Mechanical and electrical connection interface for a battery containing pack |
| US5683831A (en) | 1996-03-29 | 1997-11-04 | Itt Defense, Inc. | Compact battery pack for a helmet mounted night vision device |
| US5607791A (en) | 1996-07-08 | 1997-03-04 | Motorola, Inc | Battery interface structure for an electrical device |
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| KR100284032B1 (en) | 1998-08-29 | 2001-05-02 | 장용균 | Safety cap of lithium ion battery |
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| DE20102675U1 (en) | 2001-02-15 | 2001-05-17 | Atlas Copco Electric Tools GmbH, 71364 Winnenden | Battery pack for an electrical tool |
| US6729413B2 (en) | 2001-08-24 | 2004-05-04 | Black & Decker Inc. | Power tool with battery pack ejector |
| KR20060074222A (en) | 2004-12-27 | 2006-07-03 | 주식회사 팬택 | Mobile communication terminal with battery grounding structure using knob |
| US7625667B2 (en) | 2005-03-14 | 2009-12-01 | Masco Corporation Of Indiana | Battery box assembly |
| KR100863729B1 (en) | 2006-09-18 | 2008-10-16 | 주식회사 엘지화학 | Battery module interface |
| US7659694B2 (en) | 2006-10-02 | 2010-02-09 | Snap-On Incorporated | Self-aligning terminal block for battery pack |
| CA2873314C (en) | 2007-01-12 | 2018-02-27 | Koehler-Bright Star, Inc. | Battery pack for miner's cap lamp with charging and discharging control module |
| JP4600415B2 (en) | 2007-03-30 | 2010-12-15 | ソニー株式会社 | Battery pack |
| US8150476B2 (en) | 2008-02-29 | 2012-04-03 | Motorola Solutions, Inc. | Battery interface assembly for a communication device |
| US9252399B2 (en) * | 2009-06-16 | 2016-02-02 | Boston-Power, Inc. | Prismatic storage battery or cell with flexible recessed portion |
| US9203063B2 (en) | 2010-05-07 | 2015-12-01 | Wilcox Industries Corp. | Battery box and mounting shoe interface |
| JP5517855B2 (en) | 2010-09-17 | 2014-06-11 | キヤノン株式会社 | X-ray equipment |
| KR101290321B1 (en) | 2011-03-11 | 2013-07-26 | (주)우영에너지홀딩스 | Battery have USB Port and Charge Circuit |
| US8827890B2 (en) | 2012-05-17 | 2014-09-09 | Thoratec Corporation | Touch screen interface and infrared communication system integrated into a battery |
| CN204991876U (en) * | 2015-06-03 | 2016-01-20 | 长兴超越动力科技有限公司 | Lithium ion power battery |
| EA039089B1 (en) | 2017-06-09 | 2021-12-02 | Страйкер Корпорейшн | Surgical systems with twist-lock battery connection |
| WO2019027115A1 (en) * | 2017-08-04 | 2019-02-07 | 주식회사 에코파워팩 | Portable power supply device |
| CN117134079A (en) * | 2018-01-03 | 2023-11-28 | 宁德时代新能源科技股份有限公司 | Secondary battery and automobile |
| KR102675963B1 (en) * | 2018-07-11 | 2024-06-14 | 삼성에스디아이 주식회사 | Secondary battery and battery module |
| CN209199992U (en) * | 2018-12-24 | 2019-08-02 | 江西星盈科技有限公司 | Lithium ion battery and its shell and its top cover |
| US11708952B2 (en) * | 2021-05-30 | 2023-07-25 | Sathurukulasingam Shanthikumar | Portable solar-powered camping light |
| EP4359927A1 (en) * | 2021-06-21 | 2024-05-01 | JC Software, LLC | Computer based system for configuring target unit equipment and method of use thereof |
-
2021
- 2021-01-05 US US17/141,285 patent/US11848457B2/en active Active
- 2021-08-30 TW TW110132041A patent/TWI893198B/en active
- 2021-08-31 EP EP21918015.5A patent/EP4275246A4/en active Pending
- 2021-08-31 WO PCT/US2021/048395 patent/WO2022150065A1/en not_active Ceased
- 2021-08-31 CA CA3200319A patent/CA3200319A1/en active Pending
Also Published As
| Publication number | Publication date |
|---|---|
| WO2022150065A1 (en) | 2022-07-14 |
| EP4275246A1 (en) | 2023-11-15 |
| TWI893198B (en) | 2025-08-11 |
| EP4275246A4 (en) | 2025-04-02 |
| US11848457B2 (en) | 2023-12-19 |
| US20220216554A1 (en) | 2022-07-07 |
| TW202228345A (en) | 2022-07-16 |
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