CA3035226A1

CA3035226A1 - Plumbing arrangement

Info

Publication number: CA3035226A1
Application number: CA3035226A
Authority: CA
Inventors: Teemu Inha; Mika Laurila
Original assignee: Uponor Innovation AB
Current assignee: Uponor Innovation AB
Priority date: 2018-03-02
Filing date: 2019-02-28
Publication date: 2019-09-02
Also published as: PT3534055T; ES2855139T3; EP3534055A1; US20190271431A1; EP3534055B1; US10865932B2; PL3534055T3

Abstract

A plumbing arrangement comprises a pre-insulated pipe section (1). The pre-insulated pipe section comprises a pipe (2) and a thermal insulation layer (3) of rigid foam molded to surround the pipe. The pre-insulated pipe section (1) comprises fasteners (4) made of rigid material fixedly connected to the insulation layer (3) as integral parts for connecting the pre-insulated pipe section (1) to another structure.

Description

PLUMBING ARRANGEMENT
FIELD OF THE INVENTION
The present invention relates to a plumbing arrange-ment.
BACKGROUND OF THE INVENTION
In prior art, e.g. from EP 3219867 Al, is known a plumbing arrangement comprising a pre-insulated pipe section. The pre-insulated pipe section comprises a pipe and a thermal insulation layer of rigid foam molded to surround the pipe. Typically, the pre-insulated pipe section is supported to another struc-ture with fasteners, such as band fasteners, which are installed on-site from several separate individual parts which is cumbersome, time-consuming and costly.
Also installation tolerances are difficult to manage in tight spaces wherein such pre-insulated pipe sec-tions are installed.
OBJECTIVE OF THE INVENTION
It is an objective of the present invention to provide an improved plumbing arrangement.
It is also an objective of the present invention to provide a plumbing arrangement which can be easily and quickly installed on-site.
It is also an objective of the present invention to provide a plumbing arrangement having fasteners which are able to prevent structure-borne noise from the pipe to the structure to which the pre-insulated pipe section is connected by said fasteners.
It is also an objective of the present invention to provide a plumbing arrangement having fasteners which have a reduced number of parts.

2 The plumbing arrangement is particularly intended to be used in connection with prefabricated plumbing in-stallation modules that are installed in a vertically aligned line in several sanitary spaces or partition walls arranged on top of each other, for example in an apartment building or block of flats with several floors. Further, the plumbing arrangement is particu-larly intended to be used as pre-insulated water pipes.
SUMMARY OF THE INVENTION
According to a first aspect, the present invention provides a plumbing arrangement comprising a pre-insulated pipe section, the pre-insulated pipe section comprising a pipe and a thermal insulation layer of rigid foam molded to surround the pipe. According to the invention the pre-insulated pipe section comprises fasteners made of rigid material fixedly connected to the insulation layer as integral parts for connecting the pre-insulated pipe section to another structure.
In one embodiment of the plumbing arrangement the fas-teners are made metal of metal or rigid plastics.
In one embodiment of the plumbing arrangement the fas-teners are partly embedded in the insulation layer.
In one embodiment of the plumbing arrangement the fas-teners are bonded with an adhesive on the outer surface of the insulation layer.
In one embodiment of the plumbing arrangement the fas-teners are bonded with a double sided tape on the out-er surface of the insulation layer.

3 In one embodiment of the plumbing arrangement the fas-teners are bonding fasteners.
In one embodiment of the plumbing arrangement the fas-tener comprises a baseplate comprising perforations which form passageways for the uncured foam during molding for securing the baseplate to the rigid foam, when being cured, and a fastening member arranged to the baseplate for connecting the pre-insulated pipe section to another structure.
In one embodiment of the plumbing arrangement the fas-tening member comprises a hole in the baseplate.
In one embodiment of the plumbing arrangement the fas-tening member comprises a nut connected to the baseplate coaxially with the hole.
In one embodiment of the plumbing arrangement the nut is a rivet nut.
In one embodiment of the plumbing arrangement the fas-tening member comprises a screw fixedly connected to the baseplate.
In one embodiment of the plumbing arrangement the screw is a rivet screw connected to the baseplate.
In one embodiment of the plumbing arrangement rigid foam of the insulation layer is expanded polyurethane or expanded polypropylene or expanded polystyrene or expanded polyisocyanurate.
In one embodiment of the plumbing arrangement the pre-insulated pipe section comprises at least two fasten-ers arranged at a distance from each other along the length of the pre-insulated pipe section.

4 In one embodiment of the plumbing arrangement the pre-insulated pipe section comprises a plurality of fas-teners arranged at a distance from each other in a row along the length of the pre-insulated pipe section.
In one embodiment of the plumbing arrangement the pre-insulated pipe section comprises at least two rows of fasteners.
In one embodiment of the plumbing arrangement the plumbing arrangement comprises a prefabricated instal-lation module having mounting means for mounting in a room of a building to form continuous vertical plumb-ing lines together with other similar installation modules, the installation module comprising the pre-insulated pipe section, and a frame made of metal and having an inner space into which the pre-insulated pipe section is installed and supported to the frame with said fasteners.
In one embodiment of the plumbing arrangement the frame comprises a support member comprising a counter-part configured for connection to the fastener.
In one embodiment of the plumbing arrangement the sup-port member is movably connected to the frame.
In one embodiment of the plumbing arrangement the plumbing arrangement comprises a push fitting connected to an end part of the pipe protruding outside from the insulation layer of the pre-insulated pipe section.
In one embodiment of the plumbing arrangement the plumbing arrangement comprises an extension insulation section made of rigid foam and arranged in abutment with the pre-insulated pipe section, the extension in-

5 sulation section having an external dimension conform-ing to the an external dimension of the pre-insulated pipe section, and an inner channel having an inner di-mension adapted to receive the push fitting therein, the extension insulation section comprising two section halves having connecting elements for detachably con-necting the section halves together.
In one embodiment of the plumbing arrangement the con-necting elements are selected from the group: a hook and loop fastener, double-sided tape, a spike, a cable tie, a tongue and groove joint, a magnet.
In one embodiment of the plumbing arrangement the con-necting elements are magnets which are embedded and molded-in in the rigid foam material of the section halves.
In one embodiment of the plumbing arrangement the rig-id foam of the thermal insulation layer comprises a colour pigment compounded to the foam material.
In one embodiment of the plumbing arrangement the rig-id foam of the insulation layer has a density in the range of 20 - 120 kg/m3.
In one embodiment of the plumbing arrangement the pre-insulated pipe section comprises a release agent, such as release wax, applied on a portion of length of the pipe to prevent bonding of the thermal insulation layer to the pipe at said portion of length.

6 BRIEF DESCRIPTION OF THE DRAWINGS
The accompanying drawings, which are included to pro-vide a further understanding of the invention and constitute a part of this specification, illustrate embodiments of the invention and together with the de-scription help to explain the principles of the inven-tion. In the drawings:
Figure 1 is a schematic axonometric view of a thermal pre-insulated pipe section of the plumbing arrangement according to a first embodiment of the invention, Figures 2a - 2d show a few examples of fasteners to be used as fasteners in the pre-insulated pipe section of the plumbing arrangement according to the invention, Figure 3 shows a cross-section of the pre-insulated pipe section of the plumbing arrangement according to a second embodiment of the invention, Figure 4 shows cross-sections of the pre-insulated pipe sections of the plumbing arrangement according to a third embodiment of the invention, Figure 5 shows a cross-section of the pre-insulated pipe section of the plumbing arrangement according to a fourth embodiment of the invention, Figure 6 is a schematic axonometric view of a plumbing arrangement according to a fifth embodiment of the in-vention, Figures 7 and 8 are a schematic axonometric views of a plumbing arrangement according to a sixth embodiment of the invention showing steps of coupling two pre-insulated pipe sections together with a push fitting to form a pipe line, and

7 Figures 9 to 11 are a schematic axonometric views of a plumbing arrangement according to a seventh embodiment of the invention showing cutting of a preinsulated pipe section to a shorter piece for coupling of push fittings to both ends thereof.
DETAILED DESCRIPTION OF THE INVENTION
Figure 1 shows a plumbing arrangement comprising a pre-insulated pipe section 1. The pre-insulated pipe section comprises a pipe 2 and a thermal insulation layer 3 of rigid foam molded to surround the pipe 2.
The pipe may for example be a plastic pipe or a multi-layer composite pipe (MLCP) or a cross-linked polyeth-ylene (PEX) pipe. The rigid foam of the insulation layer 3 may be expanded polyurethane PUR or expanded polypropylene EPP or expanded polystyrene EPS or ex-panded polyisocyanurate PIR. The rigid foam of the in-sulation layer 3 has a density in the range of 20 -120 kg/m3. Preferably, the density is in the range 70 - 100 kg/m3.
The pre-insulated pipe section 1 further comprises fas-teners 4 which are made of rigid material, such as met-al or rigid plastics. The fasteners 4 are fixedly con-nected to the insulation layer 3 as integral parts with the insulation layer 3 for connecting the pre-insulated pipe section 1 to another structure. Preferably, the insulation layer 3 is expanded around the pipe 2 in a mold, so that its dimensions become accurate. In the shown example the fasteners 4 are partly embedded in the insulation layer 3. In an embodiment wherein the fasteners 4 are included to the structure in connec-tion with molding of the insulation layer 3, the posi-tions of the fasteners 4 become very accurate. In an-other embodiment the fasteners 4 may be bonded with an adhesive on the outer surface of the insulation layer

8 3. In yet another embodiment the fasteners 4 may be bonded with a double sided tape on the outer surface 5 of the insulation layer 3.
The fasteners 4 may be bonding fasteners of which some examples are shown in Figures 2a-d. A bonding fastener is a fastener 4 which comprises a baseplate 6 compris-ing perforations 7 which form passageways for the un-cured foam during molding for securing the baseplate to the rigid foam, when the foam has been cured. Such a fastener further comprises a fastening member 8 ar-ranged to the baseplate 6 for connecting the pre-insulated pipe section 2 to another structure. The number of perforations 7 in the baseplate 6 may be two or more. The baseplate 6 may have any suitable form.
Figures 2a, 2c and 2d show fasteners 4 having a rec-tangular baseplate 6. Figure 2b shows a fastener 4 having a circular baseplate 6. The baseplate 6 may be planar as shown in Figures 2a, 2b and 2d. Alternative-ly, the baseplate 6 may have one or more flanges bent at an angle in relation to the plane of the baseplate 6 as shown in Figure 2c. Figures 2a-d show examples wherein the fastening member 8 comprises a hole 9 in the baseplate 6. Figures 2a-2c show examples wherein a rivet nut 10 is connected to the baseplate 6 in the hole 9. The rivet nut, also known as a blind rivet nut or threaded insert, is a one-piece internally threaded and counterbored tubular rivet that can be anchored to the baseplate entirely from one side. In Figure 2d the fastening member 4 comprises a rivet screw 11 fix-edly connected to the baseplate 6. The anchoring of the rivet screw to the baseplate is similar to that of the rivet nut.
In another (not-shown) example the fastener 4 may com-prise a conventional hexagonal nut which is welded to the baseplate 6 coaxially with the hole 9. In yet an-

9 other (not-shown) example the fastener 4 may comprise a screw or a threaded rod which is welded to the baseplate 6.
Referring to Figure 1, the pre-insulated pipe section 1 comprises at least two fasteners 4 arranged at a distance from each other along the length of the pre-insulated pipe section 1. The pre-insulated pipe sec-tion 1 may comprise a plurality of fasteners 4 ar-ranged at a distance from each other in one or more rows along the length of the pre-insulated pipe sec-tion, as also illustrated in Figures 3 to 5. Figures 3 to 5 also show that the pre-insulated pipe section may have different cross-sectional shapes, such as a square, a rectangle or a circle.
Figure 6 shows an embodiment of a plumbing arrangement which comprises a prefabricated installation module 12. The prefabricated installation module 12 has mounting means (not shown) for mounting in a room of a building to form continuous vertical plumbing lines together with other similar installation modules. The shown installation module 12 comprises two pre-insulated pipe sections 1. The installation module 12 also comprises a frame 13 or housing made of metal having an inner space 14 into which the pre-insulated pipe sections 1 are installed side-by-side and sup-ported to the frame 13 with said fasteners 4. The frame 13 comprises a support member 15 comprising a counterpart 16 configured for connection to the fasten-er 4. The type of the counterpart is chosen be compati-ble with the fastener 4. Preferably the support member 15 is movably connected to the frame 13 so that it can be moved in longitudinal direction to facilitate cou-pling of the pipes 2 to another pipes. The installa-tion module 12 further comprises push fittings 17 con-nected to an end part of the pipe 2 protruding outside

10 from the insulation layer 3 of the pre-insulated pipe section 1. The installation of the installation modules 12 and connection of pipes may be made according to the principles disclosed in EP 3219867 Al.
Referring to Figures 7 and 8, the plumbing arrangement comprises an extension insulation section 18 made of rigid foam and arranged in abutment with the pre-insulated pipe section 1 of Figure 1. The extension in-sulation section 18 has an external dimension d con-forming to the external dimension d of the pre-insulated pipe section 1. In this embodiment wherein the insulation layer 2 has a circular cross-section, the external dimension is the diameter of the insula-tion layer. The extension insulation section 18 has an inner channel 19 having an inner dimension (herein di-ameter) adapted to receive the push fitting 17 therein The extension insulation section 18 comprises two sec-tion halves 181, 182 having connecting elements 20 for detachable mutual connection of the section halves 181, 182. The section halves are preferably manufactured so that they are longer than required and can be cut to a suitable length during installation at the site of in-stallation. The connecting elements 20 for connecting the section halves together can be e.g. a hook and loop fastener, a double-sided tape, a spike, a cable tie, a tongue and groove joint or a magnet. In Figures 7 and 8 the connecting elements 20 are magnets which are embed-ded and molded-in in the rigid foam material of the section halves 181, 182.
The rigid foam of the thermal insulation layer 3 may comprise a colour pigment compounded to the foam mate-rial. When insulation layer 3 is made by molding in a mold the surface has a pleasant appearance and it may have a colour which can e.g. signalize that cold or warm water is lead through the pipe. If the pre-

11 insulated pipe is installed in the building so that it is visible, it is also advantageous that the insulation layer of the pre-insulated pipe can have a freely cho-sen colour made at the time of manufacture, so that there is no need to apply a coating or to paint the pre-insulated pipe at the installation site.
Figures 9 to 11 illustrate that the pre-insulated pipe section 1 of the invention may comprise a release agent 21, such as release wax, applied on a portion of length 22 of the pipe 2 to prevent bonding of the thermal in-sulation layer 3 to the pipe 2 at said portion of length 22. Figure 10 shows that the pre-insulated pipe section 1 can then be cut to a suitable length at the area 22 wherein the release agent 21 has been applied, and the thermal insulation layer 3 can be peeled off from the pipe to reveal an end part of the pipe 2 which can then be connected by a push fitting 17 to another pipe 2 of another pre-insulated pipe section 1.
In this application by the term "push fitting" is meant a push-fit connector, fitting or coupling, for example such as a ring-tension memory (RTM) fitting, a snap fit connector a press-fit connector or a sliding sleeve connector wherein connection of the pipes may be formed without any tools. Push fitting, push-fit connector, fitting or coupling by definition in gen-eral means a fitting where the joint between two pipes or pipe sections may be done by pushing the end of one pipe or pipe section to a fitting arranged at the end of another pipe or pipe section. The fitting or cou-pling may comprise a socket for receiving the end of one pipe, and means for making a joint between the two pipes or pipe sections, i.e. means for achieving a seal or sealed connection between the two pipes or pipe sections. This may be for example a sealing ring,

12 or a number of such sealing rings, or a sealing tube, made of elastic material. The push fitting may further comprise means for preventing removing the pipes or pipe sections from each other and preventing the thus formed connection. These means may for example com-prise different gripping members such as compression rings, or clipping rings with connecting claws or such, or clamping rings. For example, in an RTM fit-ting the coupling between two pipes or pipe sections is achieved by arranging a pre-tensioned compression ring as a connecting mechanism into the fitting. It enables attaching a pipe into the fitting by inserting one end of the connecting pipe so far as to setting off tension of the compression ring which then, by striving to returning to its original form, induces and maintains even pressure around the composite pipe to form a watertight joint.
It is obvious to a person skilled in the art that with the advancement of technology, the basic idea of the invention may be implemented in various ways. The in-vention and its embodiments are thus not limited to the examples described above, instead they may vary within the scope of the claims.

Claims

1. A plumbing arrangement comprising a pre-insulated pipe section (1), the pre-insulated pipe section com-prising a pipe (2) and a thermal insulation layer (3) of rigid foam molded to surround the pipe, char-acterized in that the pre-insulated pipe section (1) comprises fasteners (4) made of rigid material fix-edly connected to the insulation layer (3) as integral parts for connecting the pre-insulated pipe section (1) to another structure.

2. The plumbing arrangement according to claim 1, characterized in that the fasteners (4) are made metal of metal or rigid plastics.

3. The plumbing arrangement according to claim 1 or 2, characterized in that the fasteners (4) are partly embedded in the insulation layer (3).

4. The plumbing arrangement according to claim 1 or 2, characterized in that the fasteners (4) are bonded with an adhesive on the outer surface of the in-sulation layer (3).

5. The plumbing arrangement according to claim 1 or 2, characterized in that the fasteners (4) are bonded with a double sided tape on the outer surface (5) of the insulation layer (3).

6. The plumbing arrangement according to any one of the claims 1 to 5, characterized in that the fasteners (4) are bonding fasteners.

7. The plumbing arrangement according to any one of the claims 1 to 6, characterized in that the fastener (4) comprises a baseplate (6) comprising per-forations (7) which form passageways for the uncured foam during molding for securing the baseplate to the rigid foam, when cured, and a fastening member (8) ar-ranged to the baseplate for connecting the pre-insulated pipe section (2) to another structure.

8. The plumbing arrangement according to claim 7, characterized in that the fastening member (8) comprises a hole (9) in the baseplate (6).

9. The plumbing arrangement according to claim 8, characterized in that the fastening member comprises a nut (10) connected to the baseplate coaxi-ally with the hole (9).

10. The plumbing arrangement according to claim 9, characterized in that the nut (10) is a rivet nut.

11. The plumbing arrangement according to claim 7, characterized in that the fastening member (4) comprises a screw (11) fixedly connected to the baseplate (6).

12. The plumbing arrangement according to claim 11, characterized in that the screw (11) is a rivet screw connected to the baseplate (6).

13. The plumbing arrangement according to any one of the claims 1 to 12, characterized in that rigid foam of the insulation layer (3) is expanded polyurethane (PUR) or expanded polypropylene (EPP) or expanded polystyrene (EPS) or expanded polyisocyanu-rate (PIR).

14. The plumbing arrangement according to any one of the claims 1 to 13, characterized in that the pre-insulated pipe section (1) comprises at least two fasteners (4) arranged at a distance from each other along the length of the pre-insulated pipe section.

15. The plumbing arrangement according to any one of the claims 1 to 14, characterized in that the pre-insulated pipe section (1) comprises a plurality of fasteners (4) arranged at a distance from each oth-er in a row along the length of the pre-insulated pipe section.

16. The plumbing arrangement according to claim 15, characterized in that the pre-insulated pipe section (1) comprises at least two rows of fasteners (4).

17. The plumbing arrangement according to any one of the claims 1 to 16, characterized in that the plumbing arrangement comprises a prefabricated instal-lation module (12) having mounting means for mounting in a room of a building to form continuous vertical plumbing lines together with other similar installa-tion modules, the installation module (12) comprising the pre-insulated pipe section (1), and a frame (13) made of metal and having an inner space (14) into which the pre-insulated pipe section (1) is installed and supported to the frame (13) with said fasteners (4).

18. The plumbing arrangement according to claim 17, characterized in that the frame (13) compris-es a support member (15) comprising a counterpart (16) configured for connection to the fastener (4).

19. The plumbing arrangement according to claim 18, characterized in that the support member (15) is movably connected to the frame (13).

20. The plumbing arrangement according to any one of the claims 1 to 19, characterized in that the plumbing arrangement comprises a push fitting (17) con-nected to an end part of the pipe (2) protruding out-side from the insulation layer (3) of the pre-insulated pipe section (1).

21. The plumbing arrangement according to claim 20, characterized in that the plumbing arrange-ment comprises an extension insulation section (18) made of rigid foam and arranged in abutment with the pre-insulated pipe section (1), the extension insula-tion section (18) having an external dimension (d) con-forming to the an external dimension (d) of the pre-insulated pipe section, and an inner channel (19) hav-ing an inner dimension adapted to receive the push fit-ting (17) therein, the extension insulation section (18) comprising two section halves (18 1, 18 2) having connecting elements (20) for detachably connecting the section halves together.

22. The plumbing arrangement according to claim 21, characterized in that the connecting elements (20) are selected from the group: a hook and loop fas-tener, double-sided tape, a spike, a cable tie, a tongue and groove joint, a magnet.

23. The plumbing arrangement according to claim 22, characterized in that the connecting elements (20) are magnets which are embedded and molded-in in the rigid foam material of the section halves (18 1, 18 2) .

24. The plumbing arrangement according to any one of the claims 1 to 23, characterized in that the rigid foam of the thermal insulation layer (3) compris-es a colour pigment compounded to the foam material.

25. The plumbing arrangement according to any one of the claims 1 to 24, characterized in that the rigid foam of the insulation layer (3) has a density in the range of 20 - 120 kg/m3.

26. The plumbing arrangement according to any one of the claims 1 to 25, characterized in that the pre-insulated pipe section (1) comprises a release agent (21), such as release wax, applied on a portion of length (22) of the pipe (2) to prevent bonding of the thermal insulation layer (3) to the pipe (2) at said portion of length (22).