CA2826547C - Production process for fluorosulfonylimide ammonium salt - Google Patents
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- C07C303/40—Preparation of esters or amides of sulfuric acids; Preparation of sulfonic acids or of their esters, halides, anhydrides or amides of amides of sulfonic acids by reactions not involving the formation of sulfonamide groups
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Abstract
compound [IV] such as an N,N-di(fluorosulfonyl)imide alkali metal salt is obtained by reacting the obtained compound [II] and an alkali metal compound or the like.
Description
PRODUCTION PROCESS FOR FLUOROSULFONYLIMIDE AMMONIUM
SALT
TECHNICAL FIELD
[0001] The present invention relates to a process for producing a fluorosulfonylimide ammonium salt. More specifically, the present invention relates to a process for producing a fluorosulfonylimide ammonium salt with good efficiency and maximum suppression of the contamination of metal impurities that degrade electrolyte properties and the like.
BACKGROUND ART
Fluorosulfonylimide alkali metal salts and various fluorosulfonylimide onium salts can be obtained by cation exchange reactions using an alkali metal compound or an onium compound. Fluorosulfonylimide ammonium salts are useful as production intermediates for fluorosulfonylimide alkali metal salts and fluorosulfonylimide onium salts other than ammonium salts.
Patent Document 2 discloses a method of synthesizing a bis[di(fluorosulfonyl)imide] onium salt by reacting di(chlorosulfonyl)imide with an onium compound to obtain a chlorosulfonylimide onium salt, and then reacting this onium salt with a fluoride containing at least one element selected from the group consisting of elements of group 11 to group 15 and elements in the fourth to sixth periods (but excluding arsenic and antimony). Examples disclosed for the fluoride used in the production process described in Patent Document 2 include zinc fluoride (ZnF2), copper fluoride (CuF2) and bismuth fluoride (BiF2). These compounds are all solid substances at normal temperature.
Further, Non-Patent Documents 2 and 3 disclose a method of directly synthesizing di(fluorosulfonyl)im ides from di(chlorosulfonyl)imides using arsenic trifluoride (AsF3) or antimony trifluoride (SbF3) as a fluorinating agent.
DOCUMENTS OF RELATED ART
PATENT DOCUMENTS
Patent Document 2: Japanese Unexamined Patent Application, First Publication No.
NON-PATENT DOCUMENTS
PROBLEMS TO BE SOLVED BY THE INVENTION
method of synthesizing di(fluorosulfonylimide) using an ion exchange resin exists, but the steps are complex, and it is not suitable for industrial production.
In the synthetic method disclosed in Patent Document 2, because the metal element derived from the fluoride causes a deterioration in the electrolyte properties, the metal element derived from the fluoride must be removed. In order to completely remove the metal element, a complex refining operation must be performed.
The AsF3 used in the synthetic method disclosed in Non-Patent Document 2 or 3 is comparatively expensive. Both As and Sb are elements that exhibit a high level of toxicity, and therefore workability is problematic. Particularly in the case of the synthetic method using AsF3, compounds that are difficult to separate from the target product are produced as by-products. As a result, the synthetic method disclosed in Non-Patent Documents 2 and 3 is unsuitable for industrial production.
MEANS TO SOLVE THE PROBLEMS
(1) A process for producing a fluorosulfonylimide ammonium salt represented by formula [II] (hereafter also referred to as "compound [II]"), the method including reacting a compound represented by formula [I] (hereafter also referred to as "compound [I]") and a fluorinating agent represented by formula [III] (hereafter also referred to as "fluorinating agent [III]").
(2) A process for producing a fluorosulfonylimide salt represented by formula [IV]
(hereafter also referred to as "compound [IV]"), the method including reacting the fluorosulfonylimide ammonium salt represented by formula [II] obtained by the method disclosed above in (1) with at least one compound selected from the group consisting of metal compounds, onium compounds and organic amine compounds.
(3) The process for producing a fluorosulfonylimide salt disclosed above in (2), wherein the at least one compound is selected from the group consisting of alkali metal compounds, onium compounds and organic amine compounds.
Si[I]
CI \\
NH4 R (II)
NH4F (HF) CHI]
mn+ N //
// R
EFFECTS OF THE INVENTION
EMBODIMENTS OF THE INVENTION
S., 1 [I]
CI \\ // R
Among these groups, a trifluoromethyl group, pentafluoroethyl group or perfluoro-n-propyl group is preferable, and a trifluoromethyl group or pentafluoroethyl group is more preferable.
Further, N-(ch1orosu1fony1)-N-(fluoroalkylsu1fony1)imides can be obtained by a reaction between chlorosulfonyl isocyanate and a fluoroalkylsulfonic acid, or by a reaction between a fluoroalkylsulfonyl isocyanate and chlorosulfonic acid.
NH4F (HF) CIE)
Further, NH4F can be obtained by deposition by passing ammonia through anhydrous hydrogen fluoride. NH4F can also be obtained by heating and subliming a mixture of ammonium chloride and sodium fluoride.
NH4F HF, NH4F 2HF, NH4F 3HF, and NH4F 4HF and the like can be obtained by passing ammonia through anhydrous hydrogen fluoride in the required proportion, or can also be obtained by mixing an ammonia aqueous solution with hydrofluoric acid (aqueous solution), and then concentrating the mixture by evaporating off the water.
Further, these compounds can also be obtained by thermal decomposition of NH4F.
Moreover, they can also be obtained by passing anhydrous hydrogen fluoride through NFU HF, NH4F 211F or NH4F 3HF.
The amount used of the fluorinating agent [III] is preferably within a range from 1 mol to 20 mol, more preferably from 1 mol to 10 mol, and still more preferably from 1 mol to 5 mol, per 1 mol of the compound [I].
can be conducted within an organic solvent or in the absence of a solvent. There are no particular limitations on the organic solvents that can be used in the reaction, provided they do not impair the fluorination reaction. Examples of the solvent include aprotic solvents such as ethylene carbonate, propylene carbonate, butylene carbonate, butyrolactone, y-valerolactone, dimethoxymethane, 1,2-dimethoxyethane, tetrahydrofuran, 2-methyltetrahydrofuran, 1,3-dioxane, 4-methyl-1,3-dioxolane, methyl formate, methyl acetate, methyl propionate, dimethyl carbonate, ethyl methyl carbonate, diethyl carbonate, sulfolane, 3-methylsulfolane, dimethylsulfoxide, N,N-dimethylformam ide, N-methyl oxazolidinone, acetonitri le, valeronitri le, benzonitri le, ethyl acetate, isopropyl acetate, butyl acetate, nitromethane, nitrobenzene, toluene, chlorobenzene, methylene chloride, carbon tetrachloride and chloroform. From the viewpoint of achieving smooth progression of the fluorination reaction, the use of a polar solvent is preferable. Examples of preferred solvents include acetonitrile, ethyl acetate, isopropyl acetate and butyl acetate.
The organic solvent is preferably dewatered prior to use. If water exists, then the compound [I] becomes more prone to decomposition, and therefore there is a possibility that the yield may deteriorate.
[ N 0 0 NH4 2 (II]
F" R
Specific examples of the compound represented by formula [II] include ammonium di(fluorosulfonyl)imide, ammonium N-(fluorosulfony1)-N-(trifluoromethylsulfonypimide, ammonium N-(fluorosulfony1)-N-(pentafluoroethylsulfonyl)imide, and ammonium N-(fluorosulfony1)-N-(perfluoro-n-propylsulfonypimide. Among these, ammonium di(fluorosulfonyl)imide is preferable.
By using a hydroxide, ammonia is produced as a by-product in the cation exchange reaction, and therefore by removing this ammonia under reduced pressure, the equilibrium can be adjusted to a state that promotes the cation exchange reaction. By using an alkali metal compound, inorganic salt by-products can be removed by filtration and water washing, meaning the product can be easily purified.
The amount used of the alkali metal compound is preferably from 1 mol to 10 mol, and more preferably from 1 mol to 5 mol, per 1 mol of the compound [II].
Among these compounds, organic onium compounds are preferable. Further, the onium compound preferably contains no metal elements that degrade electrolyte properties and the like.
A specific example of the piperidinium compounds is 1-buty1-1-methylpiperidinium bromide.
Specific examples of the morpholinium compounds include 4-propy1-4-methylmorpholinium chloride, 4-(2-methoxyethyl)-4-methylmorpholinium chloride, propy1-4-methylmorpholinium bromide, 4-(2-methoxyethyl)-4-methylmorpholinium bromide, 4-propy1-4-methylmorpholinium hydroxide, and 4-(2-methoxyethyl)-4-methylmorpholinium hydroxide.
and hydrogen sulfates such as propyltrimethylammonium hydrogen sulfate, diethy1-2-methoxyethylmethylammonium hydrogen sulfate, methyltrioctylammonium hydrogen sulfate, cyclohexyltrimethylammonium hydrogen sulfate and 2-hydroxyethyltrimethylammonium hydrogen sulfate.
bis(tetrafluoroborate), phenacyltriphenylphosphonium bromide, tetrabutylphosphonium benzotriazolate, tetrabutylphosphonium bis(1,3-dithiole-2-thione-4,5-dithiolate) nickel(III) complex, tetrabutylphosphon i urn bromide, tetrabutylphosphon ium chloride, tetrabutylphosphon ium hexafluorophosphate, tetrabutylphosphon i um hydroxide, tetrabutylphosphonium tetrafluoroborate, tetrabutylphosphonium tetraphenylborate, tetraethylphosphonium bromide, tetraethylphosphonium hexafluorophosphate, tetraethylphosphonium tetrafluoroborate, tetrakis(hydroxymethyl)phosphonium chloride, tetrakis(hydroxymethyl)phosphonium sulfate, tetra-n-octylphosphonium bromide,
Further examples include organic phosphine compounds such as trimethylphosphine, triethylphosphine, tributylphosphine and triphenylphosphine, which can give rise to phosphonium cations.
Among these compounds, tertiary amines and cyclic amines are preferable. By using a tertiary amine or a cyclic amine, ammonia is produced as a by-product in the cation exchange reaction, and therefore by removing this ammonia under reduced pressure, the equilibrium can be adjusted to a state that promotes the reaction. On the other hand, the inorganic salt by-products that are produced when using a tertiary amine or a cyclic amine can be removed by filtration and water washing, meaning the product can be easily purified.
Although the reaction can be performed under normal pressure, in those cases where a compound having a hydroxide ion is used during the cation exchange, performing the reaction under reduced pressure enables the ammonia that is produced as a by-product to be removed, thereby tilting the equilibrium and facilitating synthesis of the product. When the reaction is performed under reduced pressure, although there are no particular limitations on the reaction pressure, a pressure within a range from atmospheric pressure to 0.01 torr is preferable, and a pressure under which the solvent can be refluxed at a temperature within a range from 0 C to 100 C is more preferable.
The reaction vessel may be made of glass or a resin such as a fluororesin or a polyethylene resin, but if the value of p in the fluorinating agent represented by formula [III] is 1 or greater, then the reaction yield decreases if a glass reaction vessel is used, and therefore a resin vessel is preferable, and a fluororesin vessel is particularly desirable.
Id+N //
// R2 [Iv]
secondary ammonium cations such as a dimethylammonium cation, diethylammonium cation, and dibutylammonium cation;
primary ammonium cations such as a methylammonium cation, ethylammonium cation, butylammonium cation, hexylammonium cation, and octylammonium cation;
piperidinium cations such as a 1-propy1-1-methylpiperidinium cation and 1-(2-methoxyethyl)-1-methylpiperidinium cation;
pyrrolidinium cations such as a 1-propy1-1-methylpyrrolidinium cation, 1-butyl-1-methylpyrrolidinium cation, 1-hexyl-1-methylpyrrolidinium cation, and 1-octy1-1-methylpyrrolidinium cation;
morpholinium cations such as a 4-propy1-4-methylmorpholinium cation and 4-(2-methoxyethyl)-4-methylmorpholinium cation;
pyrazolium cations such as a 2-ethyl-1,3,5-trimethylpyrazolium cation, 2-propyl-1,3,5-trimethylpyrazolium cation, 2-butyl-1,3,5-trimethylpyrazolium cation, and 2-hexyl-1,3,5-trimethylpyrazolium cation;
sulfonium cations such as a trimethylsulfonium cation;
phosphonium cations such as a trihexyltetradecylphosphonium cation;
isouronium cations such as a 2-ethyl-1,1,3,3-tetramethylisouronium cation; and isothiouronium cations such as a 2-ethyl-1,1,3,3-tetramethylisothiouronium cation.
1 -ethy1-2,3 -dimethyl im idazolium di(fluorosulfonyl)imide, 1 -ethy1-2,3-dimethyl im idazo 1 ium N-(fluorosulfony1)-N-(trifluoromethylsulfonyl)imide, 1-ethy1-2,3-dimethylimidazolium N-(fluorosulfony1)-N-(pentafluoroethylsulfonyl)imide, and 1-ethyl-2,3-dimethylimidazolium N-(fluorosulfony1)-N-(perfluoro-n-propylsulfonypimide;
1 -hexy1-2, 3 -dimethylimidazolium di(fluorosulfonyl)imide, 1-hexy1-2,3-dimethylimidazolium N-(fluorosulfony1)-N-(trifluoromethylsulfonypimide, 1-hexy1-2,3-dimethylim idazo 1 ium N-(fluorosulfony1)-N-(pentafluoroethylsulfonyl)imide, and 1-h exy1-2,3-d imethyl im idazo 1 ium N-(fluorosulfony1)-N-(perfluoro-n-propylsulfonyl)imide;
1-octylpyridinium di(fluorosulfonyl)imide, 1-octylpyridinium N-(fluorosulfony1)-N-(trifluoromethylsulfonyl)imide, 1 -octylpyrid in ium N-(fluorosulfonyI)-N-(pentafluoroethylsulfonyl)imide, and 1-octylpyridinium N-(fluorosulfony1)-N-(perfluoro-n-propylsulfonyl)imide; 1-ethy1-3-methylpyridinium di(fluorosulfonyl)imide, 1-ethy1-3-methylpyrid in ium N-(fl uorosul fony1)-N-(trifluoromethylsul fonyl)imide, 1-ethy1-3-methylpyridinium N-(fluorosulfony1)-N-(pentafluoroethylsulfonyl)imide, and 1-ethy1-3-methylpyridinium N-(fluorosulfony1)-N-(perfluoro-n-propylsulfonyl)imide;
methyltrioctylammonium di(fluorosulfonyl)imide, methyltrioctylammonium N-(fluorosulfony1)-N-(trifluoromethylsulfonyl)imide, methyltrioctylammonium N-(fluorosulfonyI)-N-(pentafluoroethylsulfonyl)imide, and methyltrioctylammonium N-(fluorosulfony1)-N-(perfluoro-n-propylsulfonyl)imide;
cyclohexyltrimethylammonium d (fluoros u 1 fonyl)im ide, cyclohexyltrimethylammonium N-(fluorosulfonyI)-N-(trifluoromethylsulfonyl)imide, cyclohexyltrimethylammonium N-(fluorosulfony1)-N-(pentafluoroethylsulfonyl)imide, and cyclohexyltrimethylammonium N-(fluorosulfony1)-N-(perfluoro-n-propylsulfonyl)imide;
triethylammonium di(fluorosulfonyl)imide, triethylammonium N-(fluorosulfony1)-N-(trifluoromethylsulfonyl)imide, triethylammonium N-(fluorosulfony1)-N-(pentafluoroethylsulfonyl)imide, and triethylammonium N-(fluorosulfonyI)-N-(perfluoro-n-propylsulfonyl)imide; tributylammonium di(fluorosulfonyl)imide, tributylammonium N-(fluorosulfonyI)-N-(trifluoromethylsulfonyl)imide, tributylammonium N-(fluorosulfony1)-N-(pentafluoroethylsulfonypimide, and tributyl am mon ium N-(fluorosu 1 fony1)-N-(perfl uoro-n-propyl su 1 fonyl) m ide; 4-aza-1-azoniabicyclo[2.2.2]octane di(fluorosulfonyl)imide, 4-aza-l-azoniabicyclo[2.2.2]octane N-(fluorosulfony1)-N-(trifluoromethylsulfonypimide, 4-aza-1-azoniabicyclo[2.2.2]octane N-(fluorosulfony1)-N-(pentafluoroethylsulfonypimide, and 4-aza-1-azoniabicyc 1 o [2 .2.2]octane N-(fluorosulfony1)-N-(perfluoro-n-propylsulfonypimide;
2-butyl -1,3,5-trimethylpyrazo lium di(fluorosulfonyl)imide, 2-buty1-1,3,5-trimethylpyrazolium N-(fluorosulfony1)-N-(trifluoromethylsulfonypimide, 2-buty1-1,3,5-trimethylpyrazolium N-(fluorosulfony1)-N-(pentafluoroethylsulfonyl)imide, and 2-butyl-1,3,5-trimethylpyrazolium N-(fluorosulfony1)-N-(perfluoro-n-propylsulfonyl)imide;
(fluorosulfony1)-N-(perfluoro-n-propylsulfonyl)im ide;
trihexyltetradecylphosphonium d i(fluorosulfonyl)im ide, trihexyltetradecylphosphonium N-(fluorosulfony1)-N-(trifluoromethylsulfonyl)imide, trihexyltetradecylphosphonium N-(fluorosulfony1)-N-(pentafluoroethylsulfonyl)imide, and trihexyltetradecylphosphonium N-(fluorosulfony1)-N-(perfluoro-n-propylsulfonyl)imide;
EXAMPLES
The organic phases obtained in the extraction operations were combined, and then washed with 1.5 ml of water. Subsequently, the solvent was removed by distillation under reduced pressure, yielding 3.4 g of lithium di(fluorosulfonyl)imide. The results of quantitative analysis by cation chromatography revealed that the entire product was composed of the lithium salt, and contained no ammonium ions.
The reaction liquid was then cooled to 25 C. Subsequently, a liquid-liquid separation was performed, and the water phase was extracted 3 times with 80 ml samples of butyl acetate. The organic phases obtained in the extraction operations were combined, and the solvent was then removed from the organic phase by distillation under reduced pressure.
Then, 80 ml of methylene chloride was added, and the mixture was stirred at room temperature for 15 minutes. Subsequently, the crystals were collected by filtration. The thus obtained crystals were washed with 80 ml of methylene chloride, and were then dried at room temperature under reduced pressure. Sodium di(fluorosulfonyl)imide was obtained in an amount of 13.4 g. The results of quantitative analysis by cation chromatography revealed that the entire product was composed of the sodium salt, and contained no ammonium ions.
INDUSTRIAL APPLICABILITY
Claims (3)
wherein R1 represents a fluoroalkyl group having 1 to 6 carbon atoms, a fluorine atom, or a chlorine atom, NH4F (HF) p [III]
wherein p represents a real number of 1 to 10, wherein R2 represents a fluoroalkyl group having 1 to 6 carbon atoms, or a fluorine atom.
obtained by the method according to claim (1) with at least one compound selected from the group consisting of metal compounds, onium compounds and organic amine compounds:
wherein M n+ represents a metal cation or an onium cation excluding NH4+, n corresponds with a valency of the metal cation or the onium cation excluding NH4+ and is an integer of 1 to 4, and R2 is as defined above in formula [II].
The process for producing a fluorosulfonylimide salt according to claim 2, wherein the at least one compound is selected from the group consisting of alkali metal compounds, onium compounds and organic amine compounds.
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2011-046738 | 2011-03-03 | ||
| JP2011046738 | 2011-03-03 | ||
| PCT/JP2012/054566 WO2012117961A1 (en) | 2011-03-03 | 2012-02-24 | Manufacturing method for fluorosulfonylimide ammonium salt |
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| Publication Number | Publication Date |
|---|---|
| CA2826547A1 CA2826547A1 (en) | 2012-09-07 |
| CA2826547C true CA2826547C (en) | 2016-03-22 |
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| CA2826547A Active CA2826547C (en) | 2011-03-03 | 2012-02-24 | Production process for fluorosulfonylimide ammonium salt |
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|---|---|
| US (1) | US9096502B2 (en) |
| EP (2) | EP3170789B1 (en) |
| JP (2) | JP5740466B2 (en) |
| KR (2) | KR20150061024A (en) |
| CN (1) | CN103391896A (en) |
| CA (1) | CA2826547C (en) |
| ES (2) | ES2670053T3 (en) |
| SG (1) | SG192219A1 (en) |
| TW (1) | TWI461392B (en) |
| WO (1) | WO2012117961A1 (en) |
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| SG192235A1 (en) | 2011-03-03 | 2013-09-30 | Nippon Soda Co | Process for producing fluorine-containing sulfonylimide salt |
| US9181173B2 (en) | 2012-11-16 | 2015-11-10 | Trinapco, Inc. | Synthesis of tetrabutylammonium bis(fluorosulfonyl)imide and related salts |
| JP2014105115A (en) * | 2012-11-22 | 2014-06-09 | Mitsubishi Materials Corp | High-purity bis(fluorosulfonyl)imide, and production method thereof |
| CA2904489C (en) | 2013-03-18 | 2017-02-14 | Nippon Soda Co., Ltd. | Method for producing disulfonylamine alkali metal salt |
| JP2016212947A (en) * | 2013-10-17 | 2016-12-15 | 日本曹達株式会社 | Disulfonyl amide salt and manufacturing method thereof |
| WO2015072353A1 (en) | 2013-11-18 | 2015-05-21 | 日本曹達株式会社 | Granules or powder of disulfonylamide salt, and method for producing same |
| FR3014438B1 (en) * | 2013-12-05 | 2017-10-06 | Rhodia Operations | PROCESS FOR THE PREPARATION OF A FLUORINE AND SULFUR COMPOUND AND ITS SALTS IN AQUEOUS MEDIUM |
| CN103935970A (en) * | 2014-03-24 | 2014-07-23 | 深圳新宙邦科技股份有限公司 | Preparation methods of bis(fluorosulfonyl)imide and alkali metal salts thereof |
| CN104230722A (en) * | 2014-03-31 | 2014-12-24 | 深圳新宙邦科技股份有限公司 | Preparation method of bifluorosulfonyl imide onium salt |
| FR3022695A1 (en) * | 2014-06-18 | 2015-12-25 | Rhodia Operations | PROCESS FOR RECOVERING AN ELECTROLYTE SALT |
| JP6577317B2 (en) * | 2014-09-30 | 2019-09-18 | 株式会社日本触媒 | Method for producing fluorosulfonylimide compound |
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| US20130331609A1 (en) | 2013-12-12 |
| EP2660196A4 (en) | 2014-06-25 |
| JP5740466B2 (en) | 2015-06-24 |
| ES2670053T3 (en) | 2018-05-29 |
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