CA2746907A1

CA2746907A1 - Improved child resistant senior friendly package

Info

Publication number: CA2746907A1
Application number: CA2746907A
Authority: CA
Inventors: Thomas D. Intini; Derek Intini
Original assignee: Individual
Current assignee: Individual
Priority date: 2011-07-20
Filing date: 2011-07-20
Publication date: 2013-01-20
Also published as: US20150283028A1; US9241871B2; WO2013010264A1

Description

IMPROVED CHILD RESISTANT
SENIOR FRIENDLY PACKAGE
FIELD OF THE INVENTION

The present invention relates to containers and more particularly, it relates to child resistant container packaging.

BACKGROUND OF THE INVENTION

The use of child resistant packaging is well known in the art and is utilized for many different types of goods. Primarily, this packaging is used for those products which represent a potential hazard in the hands of children - i.e. medicaments and the like.
The approach adapted for the child proofing of the packaging primarily depends upon the product per se - i.e. its size, format, etc. Thus, for example, in the field of medicines many different types of pill containers which have locking tops are well known and are widely used commercially. Similarly, individually packaged medicaments are often sealed in different types of blister packages which are designed to prevent easy access by children.

In designing child resistant packages, it is also important that the package can be opened without undue difficulty by the average consumer for whom the product is intended.
This is frequently a problem in that one of the primary groups of medicament users are the elderly, and packaging which relies on a certain amount of strength to open is often self defeating in that the end users find it difficult or impossible to open such packaging.

Many pharmaceutical products are packaged in the form of pills or tablets and, as above mentioned, are sealed in blister packages. Frequently these packages are difficult for the elderly to open.

SUMMARY OF THE INVENTION

It is an object of the present invention to provide chid resistant packaging suitable for a number of different items wherein a substantial amount of strength is not required and yet incorporates child resistant features.

It is a further object of the present invention to provide a self dispensing package for a pharmaceutical product wherein the product is packaged in blister packs.

It is a further object of the present invention to provide a child resistant senior friendly packaging which can be used as a mailer and which incorporates various features.

In greater detail, the present invention provides packaging which may be utilized for a number of different products although a primary use is the medical field where child resistant features are important. Since it is a container suitable for any number of products including bulk goods, a wide variety of products can be packaged therein. For reasons which will become apparent hereinafter, the container is preferably formed as a one piece unit and is of a suitable plastic material such as polyethylene or polypropylene for reasons of functionality and ease of manufacture.

In general, the packaging includes a bottom container member which is adapted to receive and contain the articles to be packaged. This container member portion may assume many different configurations such as circular, oval, rectangular, etc.
Generally, however, it can be characterized as having a base portion with at least one wall extending upwardly therefrom to thereby form a container adapted to receive and retain the commodity therein.
At the upper end of the walls is a mouth portion through which the contents of the container portion may be accessed.

A cover member is provided to cover the mouth of the container and which cover member can be of any conventional configuration. Although the cover can be a separate member, in a preferred embodiment it is formed with the container bottom and is hingedly

-2-connected thereto. In this embodiment the hinge connection is known as a "living hinge".
The cooperative locking means associated with the cover and the container bottom preferably comprise separate first and second locking means. Although both locking means function to retain the cover in the closed position, one of the first locking means allows limited movement between the cover member and the bottom member such that the other locking means may be unlocked while the first locking means maintains a locked position or relationship. By so doing, one can move the first locking means from a locked to an unlocked position while the second locking means is still in its locked position. One must then perform a second sequential operation to unlock the second locking means to permit removal of the cover from the mouth of the container and permit access to the contents thereof. This two part sequential operation provides effective child resistant features for this embodiment.

Preferably, the cooperative locking means comprise a tab formed on one of the cover or bottom members and a recess formed on the other of the members. For purposes of discussion herein, the tab member will be referred to as being on the bottom container member while the recess will be described as being formed in the cover member.
It will be understood that the reverse situation may also apply and indeed, combinations of the same may be utilized as will become apparent from the detailed description.
Similarly, description of the locking means will be with respect to a somewhat rectangularly configured container although, as previously pointed out, many different shapes may be utilized.

In the preferred embodiment, the second locking means comprises at least one tab member and one recess formed on a side of the container. More preferred is the

-3-arrangement wherein the second locking means comprises a pair of locking devices on opposed sides of the container with the first locking means being located on the front of the container.

In the preferred arrangement, the first locking means comprises a tab member extending upwardly from the front wall of the bottom member with the tab being formed integrally as a portion of the package. The tab preferably has an outwardly extending flange at an upper portion thereof which will fit with within a recess formed within the front wall of the cover member. The formation of the tab per se and the operation thereof is conventional as with known tab locking devices. Operation of the first locking means to unlock the container consists of an inward pressure applied on the front wall of the bottom portion proximate the tab member to thereby urge the tab member from its engagement with the recess and thereby permit movement of the cover.

To provide the sequential steps for the child resistant features for the above embodiment, the second locking means are located on the side of the container.
Preferably, identical locking devices on opposed sides are provided. The preferred embodiment again utilizes a tab extending upwardly from the marginal edge of the side walls of the bottom member and recesses located in the side walls of the cover member. The recesses may be formed in the side walls or in one embodiment, may merely consist of apertures with which the tab member engages and enters into a locking relationship.

The locking devices of the second locking means provide for a limited movement of the cover member vis a vis the bottom member when in a locked position. In other words, the engagement of the tab member with the recess still permits a limited upward movement of the cover member. With this arrangement, the first locking means may be

-4-unlocked and the cover member moved upwardly to prevent relocking thereof while the second locking means remain in a locked position.

Furthermore, the arrangement is such than when pressure is exerted on the front wall of the bottom member proximate the tab member to move it out of locking relationship with the corresponding recess, this pressure transmits a force to the side walls of the bottom member which in turn tends to force the tab member(s) of the second locking means into tighter engagement with their corresponding recesses. Thus, barring the use of unusual force, all the locking devices cannot be opened simultaneously.

In a further embodiment of the invention, a somewhat smaller version of the package may be employed. In this version, there is only provided locking means on opposed sides of the container. However, the container is dimensioned so as to make it difficult for a child to open the same - i.e. the distance between the locking means is such that a single hand cannot be used to operate the opposed locking devices.

In the preferred embodiments of the present invention, the locking mechanism is designed such that it may be used by pharmacies as a mailer for medicine delivered to residences for the mail system. This may be done by utilizing a substantially hermetically sealed arrangement.

In a further embodiment, the container will have a pop up feature whereby when the top center area of the base portion is depressed, the lip will pop up from the first locking means and automatically rise to the level wherein the side locks may be opened.

In a still further embodiment of the invention, the container may be provided with a partially flexible locking member which is secured between the top and the bottom of the package. The locking member would first be inserted into the injection molded base lock

-5-which is part of the bottom wall. The blister packs could be fed through the locking member by means of the holes in the blister card following which the other end of the locking member would be inserted into an injection lid lock which is part of the inner lid. Once the locking member is inserted into the lock, it cannot be removed. This converts the secondary package into a primary package which would be recognized by FDA as a total F 1 primary package.

Once the blisters are locked in, the cover is closed and locked. When opened, the blisters can be flipped out and the tablets pushed through each of the blisters as indicated thereon which may be printed with a monthly dosage regime.

In another preferred embodiment, the package will have an inside flange all around the side locks, fit the inside of the lid to make the container a dust resistant mailer package.
BRIEF DESCRIPTION OF THE DRAWINGS

Having thus generally described the invention, reference will be made to the accompanying drawings illustrating embodiments thereof, in which:

Figure 1 is a perspective view of a container according to the present invention;
Figure 1 a is a detailed view of a variation of the locking means according to the invention;

Figure 2 is a front view illustrating opening of the container;

Figure 2a is a front view illustrating a second step in the opening of the container;

Figure 3 is a sectional view taken along the lines 3-3 of Figure 1;

Figure 4 is a sectional view showing the hinge portion of the container taken along the lines 4-4 of Figure 3;

-6-Figure 5 is an expanded sectional view of the area indicated by arrow 5 of Figure 3;

Figure 5a is a view similar to Figure 5 showing operation of the locking means;

Figure 6 is a sectional view taken along the lines 6-6 of Figure 2;

Figure 6a is a view similar to Figure 6 showing the locking means in a closed locked position;

Figure 7 is a detailed view of the area indicated by arrow 7 in Figure 6a;

Figures 8 and 8a are partial sectional views showing the opening of the cover;
and Figure 9 is a detailed view of the area indicated by arrow 9 in Figure 8.

Figure 10 is a front elevational view of a further embodiment;
Figure 11 is an end elevational view thereof;

Figure 12 is a top plan view of the opened package of the embodiment of Figure 10;
Figure 13 is a cross sectional view of the embodiment of Figure 10;

Figure 14 is a top plan view of a further embodiment of a package;
Figure 15 is an end view of the plunger;

Figure 16 has cross sectional partial views of a container designed to have a plurality of blister packs therein;

Figure 17 is a view similar to Figure 8 illustrating the enlargement of the tabs; and Figure 18 is a view showing the living hinge.

DETAILED DESCRIPTION OF THE INVENTION

Referring to the drawings in greater detail and by reference characters thereto, Figure 1 illustrates one embodiment of a container package according to the present

-7-invention. The container is generally designated by reference numeral 10 and has a bottom member 12 and a cover member 14. Bottom member 12, is of a substantially rectangular cross sectional configuration having a front wall 16, a back wall 18 and a pair of side walls 20 and 22. A base 24 forms the bottom of the container from which the side walls extend upwardly. Cover member 14 includes a top wall 26, a cover back wall 28, a cover front wall 30, and a pair of cover side walls 32 and 34.

Cover member 14 and bottom member 12 are preferably formed as a single unit and thus, there is provided a hinge 36 which extends along substantially the whole length of back walls 18 and 28. As previously mentioned, the container is preferably molded of a suitable plastic material and the hinge arrangement shown is referred to as a "living hinge".

A first locking means is generally designated by reference numeral 38 and is located on the front walls 16 and 30 of the container. As may be best seen in Figures 6, 6a and 8, the first locking means includes a tab member 40 extending upwardly from side wall 16 of bottom member 12.

Tab member 40 is formed to have an outwardly extending flange area 42 and a tapered portion 44. A reinforced area 50 is provided in wall 16 proximate the area of tab 40.
Formed in front wall 30 of cover member 14 is a recess generally designated by reference numeral 46 and which includes an inwardly extending shoulder 48.
As may be seen from Figure 6a, the tapered portion 44 is adapted to seat within recess 46 with flange 42 of tab 40 mating or engaging with shoulder 48 as may be seen in Figure 6a. The resulting locking action is secure.

To open the container, inward pressure is applied to reinforced area 50 by finger 52 in the direction indicated by arrow 54. The tab member moves from its original

-8-position indicated by dotted lines 47 inwardly through the position indicated in Figure 6 to thereby release the tab from recess 46 and permit upward movement of the cover as indicated by arrow 49.

Second locking means are provided and consist of a pair of locking devices 56 and 56'. Devices 56 and 56' are identical and only one will be described herein.
Referring to Figures 3, 5 and 5a which best illustrate the second locking means, it will be seen that locking device 56 is similar to the first locking means.
Thus, there is provided an upwardly extending tab 58 from side wall 20 with a reinforced area proximate thereto. Tab 58 includes an outwardly extending flange portion 60 and a tapered portion generally designated by reference numeral 62. Formed in side wall 32 of cover member 14 is a recess or aperture 64 into which tapered portion 62 of tab 58 sits to provide a locking relationship between the cover member 14 and bottom member 12. It is important to note that portion 66 of side wall 32 is sized to be somewhat smaller than portion 67 of tab 58 to thereby allow a limited upward movement of cover member 14 while still maintaining the locking relationship. To open the locking device 56, inward pressure is exerted by digit 68 in the direction indicated by arrow 69.

In operation, and as indicated in Figures 2 and 2A, the container is opened by firstly applying an inward pressure by means of digit 52 to reinforced area 50 on front wall 16. This disengages tab 40 from engagement with recess 46 and permits upward movement of the cover member 14. This upward movement may be assisted by using digit 52' as shown in Figure 2. Meanwhile, complete release of the cover is prevented due to locking devices 56 and 56'. They allow a sufficient upward movement to prevent re-engagement of the first locking means but prevent complete removal of the cover.

-9-Subsequent to the first operation, digit 68 and 70, as shown in Figure 2a, apply pressure to tabs 58 and 58' to fully release the cover member.

It will be noted that attempt to operate all three of the locking devices at one time are counterproductive since the force exerted by digit 52 as indicated in Figure 6 on front wall 16 will cause pressure to be transmitted to side walls 20 and 22 and thereby to the respective tab members thereon. This forces the tab members to more tightly engage the appropriate recesses.

For purposes of manufacture, as shown in Figure 3, a plurality of legs 71 may be provided during the manufacturing process to provide for ease of nesting of the containers within one another as indicated by dotted lines 72.

In a further embodiment of the invention shown in Figures 10 to 13, a somewhat more compact version of the container is illustrated and which version is suitable for medicaments such as some pills and the like. In this embodiment, there is provided a cover member 102 and a bottom member 104 which are secured together by an integral living hinge member 105.

Formed in top member 102 is a pocket 107 by means of a dividing plate member 106. Pocket 107 can be utilized for placing pamphlets and literature concerning the product dispensed in the container.

The package includes a pair of hinge members 110 onto which a divider 108 is mounted. Divider 108 can be utilized to retain pills in a blister package in the desired position.

Provided on either side of the package are a pair of locking means 112 and 114, which are substantially identical.

-10-The locking means comprises a tab member as in the previously described embodiment extending downwardly from cover member 102 to engage in a recess formed in bottom member 104. A ribbed portion is formed on the exterior surface of the upper portion of the tab member. The space between locking means 112 and 114 is sufficient that a typical child hand cannot grasp the tab means between a thumb and finger to open the top as an adult would be capable of. As shown in Figure 10, a reinforced area 116 may be provided on the front surface of cover member 102 to assist in opening the package although this does not include a locking means as in the previous embodiments.

Figure 16 illustrates an arrangement wherein a package may contain a plurality of blister packages. In this arrangement, a top 310 and bottom 312 of a package are partially illustrated in cross sectional view. A retainer 314 is formed on the inside wall of top 310.
Retainer 314 comprises a wall 316 having an inwardly extending flange 318 to thereby define a recess 320. Wall 316 could either be a complete wall or wall sections as desired. In one embodiment, as seen in a perspective view, there is provided a continuous flange 318.

On bottom wall 312 there is likewise formed a retainer 322. Retainer 322 is similar in design to retainer 314 and thus has a wall 324 and inwardly extending flange 326 to define a recess 328.

A post 330 has a triangularly shaped end 332 which is designed to fit within recess 328. Retainer 322 thus retains and holds post 330 in a secure manner.

The desired blisters (not shown) may then be threaded onto post 330 with the blisters having an aperture preferably in a corner thereof. At the other end, there is provided a locking member 336 having a triangularly shaped end 338 to fit within recess 320. A
flexible cable 334 interconnects post 330 and locking member 336.

-11-Once the blisters are locked in, the cover is closed and locked. When unlocked, the blisters may be flipped out and tablets pushed out of each of the individual blisters in a conventional manner.

In Figure 17, there is illustrated an arrangement wherein tab 58' has an enlarged area 342 on each side thereof. By forming enlarged areas or flanges 342, which are designed to fit into a corresponding recess area on the lid, the package becomes sealed which allows the container to be utilized by pharmacies as a mailer for medicine delivered to residences through the mail system or other delivery system.

As previously described, in opening the container, the center panel was depressed with one hand so the other hand would raise the lid to the level which permits the opening of the side locks. In the arrangement shown in Figure 18, there is a living hinge 344 which has a plurality of pressure points 346. Pressure points 346 function to create pressure on the lid such that when the front lock is released, the cover will spring up to the position wherein it can be unlocked with the side tabs.

It will be understood that changes and modifications may be made to the above described embodiments without departing from the spirit and scope of the invention.

-12-