CA2738061C - Process for co2 capture using micro-particles comprising biocatalysts - Google Patents
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- CA2738061C CA2738061C CA2738061A CA2738061A CA2738061C CA 2738061 C CA2738061 C CA 2738061C CA 2738061 A CA2738061 A CA 2738061A CA 2738061 A CA2738061 A CA 2738061A CA 2738061 C CA2738061 C CA 2738061C
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- B01D53/34—Chemical or biological purification of waste gases
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- B01D53/14—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by absorption
- B01D53/1425—Regeneration of liquid absorbents
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- B01D2252/20—Organic absorbents
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- B01D2252/20478—Alkanolamines
- B01D2252/20489—Alkanolamines with two or more hydroxyl groups
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B01D2252/60—Additives
- B01D2252/602—Activators, promoting agents, catalytic agents or enzymes
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- Y02C20/00—Capture or disposal of greenhouse gases
- Y02C20/40—Capture or disposal of greenhouse gases of CO2
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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Abstract
Description
Claims (95)
- 28 WHAT IS CLAIMED IS: 1. A process for capturing CO2 from a CO2-containing gas comprising contacting the CO2-containing gas with an absorption mixture within a packed reactor, the absorption mixture comprising a liquid solution and micro- particles, the micro-particles comprising a support material and biocatalysts supported by the support material and being sized and provided in a concentration such that the absorption mixture flows through the packed reactor and that the micro- particles are carried with the liquid solution to promote dissolution and transformation of CO2 into bicarbonate and hydrogen ions, thereby producing a CO2-depleted gas and an ion-rich mixture comprising the micro-particles.
- 2. The process of claim 1, comprising removing the micro-particles from the ion-rich mixture to produce an ion-rich solution.
- 3. The process of claim 2, wherein the removing of the micro-particles is performed by filtration mechanism, magnetic separation, centrifugation, cyclone, sedimentation or a combination thereof.
- 4. The process of claim 2, comprising performing desorption or mineral carbonation on the ion-rich solution to produce an ion-depleted solution.
- 5. The process of claim 4, wherein the ion-rich mixture comprises precipitates and the precipitates are removed from the ion-rich mixture prior to performing the desorption or the mineral carbonation.
- 6. The process of claim 4, comprising adding an amount of the micro-particles to the ion-depleted solution before recycling the ion-depleted solution for further contacting the CO2-containing gas. 29
- 7. The process of claim 1, comprising feeding the ion-rich mixture into a desorption reactor, the micro-particles being stabilized by the support material and being sized and provided in a concentration in the desorption reactor such that the micro-particles are carried with the ion-rich mixture to promote transformation of the bicarbonate and hydrogen ions into CO2 gas and water, thereby producing a CO2 gas stream and an ion-depleted solution.
- 8. The process of claim 1, comprising performing desorption or mineral carbonation on the ion-rich mixture to produce an ion-depleted solution.
- 9. The process of any one of claims 1 to 8, wherein the micro-particles are sized to facilitate separation of the micro-particles from the ion-rich mixture.
- 10. The process of any one of claims 1 to 9, wherein the micro-particles are sized to have a diameter above about 1 .mu.m.
- 11. The process of any one of claims 1 to 10, wherein the micro-particles are sized to have a diameter above about 5 .mu.m.
- 12. The process of any one of claims 1 to 11, wherein the micro-particles are sized to have a catalytic surface area comprising the biocatalysts having an activity density so as to provide an activity level equivalent to a corresponding activity level of soluble biocatalysts present in a concentration above about 0.05 g/L wherein the soluble biocatalysts have a minimum activity of about 260 WA units/mg.
- 13. The process of any one of claims 1 to 12, wherein the micro-particles are sized to have a catalytic surface area comprising the biocatalysts having an activity density so as to provide an activity equivalent to a corresponding activity level of soluble biocatalysts present in a concentration between about 0.05 g/L and about 30 0.5 g/L wherein the soluble biocatalysts have a minimum activity of about 260 WA units/mg.
- 14. The process of any one of claims 1 to 13, wherein the absorption mixture and the CO2 form a reactive liquid film having a thickness and the micro- particles are sized so as to be within an order of magnitude of the thickness of the reactive liquid film.
- 15. The process of any one of claims 1 to 13, wherein the absorption mixture and the CO2 form a reactive liquid film having a thickness and the micro- particles are sized so as to be smaller than the thickness of the reactive liquid film.
- 16. The process of claim 14 or 15, wherein the thickness of the reactive liquid film is about 10 .mu.m.
- 17. The process of claim 1, wherein the micro-particles are sized between about 1 .mu.m and about 100 .mu.m.
- 18. The process of any one of claims 1 to 17, wherein precipitates are formed in the ion-rich mixture and the micro-particles are sized to be larger or heavier than the precipitates.
- 19. The process of any one of claims 1 to 18, wherein the micro-particles have an activity density of at least about 0.06 WA/mm2.
- 20. The process of any one of claims 1 to 19, wherein the micro-particles are provided in the absorption mixture at a maximum particle concentration of about 40% w/w. 31
- 21. The process of any one of claims 1 to 19, wherein the micro-particles are provided in the absorption mixture at a maximum particle concentration of about 30% w/w.
- 22. The process of any one of claims 1 to 21, wherein the support is at least partially composed of nylon, cellulose, silica, silica gel, chitosan, polystyrene, polymethylmetacrylate, magnetic material, or a combination thereof.
- 23. The process of claim 22, wherein the support is composed of nylon.
- 24. The process of any one of claims 1 to 23, wherein the density of the support material is between about 0.6 g/ml and about 3 g/ml.
- 25. The process of any one of claims 1 to 23, wherein the density of the support material is above about 1 g/ml.
- 26. The process of any one of claims 1 to 25, wherein the absorption mixture comprises water and an absorption compound.
- 27. The process of claim 26, wherein the absorption compound comprises primary, secondary and/or tertiary amines; primary, secondary and/or tertiary alkanolamines; primary, secondary and/or tertiary amino acids, and/or carbonates.
- 28. The process of claim 27, wherein the absorption compound comprises piperidine, piperazine, derivatives of piperidine or piperazine which are substituted by at least one alkanol group, monoethanolamine (MEA), 2-amino-2-methyl-1- propanol (AMP), 2-(2-aminoethylamino)ethanol (AEE), 2-amino-2-hydroxymethyl- 1,3-propanediol (Tris), N-methyldiethanolamine (MDEA), dimethylmonoethanol- amine (DMMEA), diethylmonoethanolamine (DEMEA), triisopropanolamine (TIPA), triethanolamine, dialkylether of polyalkylene glycols, dialkylether or dimethylether of polyethylene glycol, amino acids comprising glycine, proline, arginine, histidine, 32 lysine, aspartic acid, glutamic acid, methionine, serine, threonine, glutamine, cysteine, asparagine, valine, leucine, isoleucine, alanine, valine, tyrosine, tryptophan, phenylalanine, and derivatives such as taurine, N,cyclohexyl 1,3- propanediamine, N-secondary butyl glycine, N-methyl N-secondary butyl glycine, diethylglycine, dimethylglycine, sarcosine, methyl taurine, methyl-.alpha.- aminopropionic acid, N-(.beta.-ethoxy)taurine, N-(.beta.-aminoethyl)taurine, N-methyl alanine, 6- aminohexanoic acid and potassium or sodium salts of the amino acids; potassium carbonate, sodium carbonate, ammonium carbonate, promoted potassium carbonate solutions and promoted sodium carbonate solutions or promoted ammonium carbonates; or mixtures thereof.
- 29. The process of any one of claims 1 to 28, wherein the biocatalysts are enzymes.
- 30. The process of claim 29, wherein the enzymes are carbonic anhydrase.
- 31. The process of claim 30, wherein the carbonic anhydrase is immobilized on a surface of the support material of the microparticles, entrapped within the support material of the microparticles, or a combination thereof.
- 32. The process of claim 1, wherein the biocatalysts are carbonic anhydrase and the carbonic anhydrase is provided as cross-linked enzyme aggregates (CLEAs) and the support material comprises a portion of the carbonic anhydrase and crosslinker.
- 33. The process of claim 1, wherein the biocatalysts are carbonic anhydrase and the carbonic anhydrase is provided as cross-linked enzyme crystals (CLECs) and the support material comprises a portion of the carbonic anhydrase.
- 34. The process of claim 1, comprising: 33 selecting a desired biocatalytic activity level of the micro-particles; selecting a maximum allowable particle concentration for the packed reactor; determining a total surface area required to reach the biocatalytic activity level; determining a total volume of the micro-particles to reach the maximum allowable particle concentration; and determining a maximum size of the micro-particles to achieve the biocatalytic activity level with the maximum allowable particle concentration.
- 35. A process for capturing CO2 from a CO2-containing gas comprising contacting the CO2-containing gas with an absorption mixture comprising a liquid solution and micro-particles, the micro-particles comprising a support material and biocatalysts supported by the support material and being sized and provided in a concentration such that the absorption mixture is pumpable and that the micro- particles are carried with the liquid solution to promote dissolution and transformation of CO2 into bicarbonate and hydrogen ions, thereby producing a CO2-depleted gas and an ion-rich mixture comprising the micro-particles.
- 36. The process of claim 35, comprising removing the micro-particles from the ion-rich mixture to produce an ion-rich solution.
- 37. The process of claim 36, wherein the removing of the micro-particles is performed by filtration mechanism, magnetic separation, centrifugation, cyclone, sedimentation or a combination thereof.
- 38. The process of claim 36, comprising performing desorption or mineral carbonation on the ion-rich solution to produce an ion-depleted solution. 34
- 39. The process of claim 38, wherein the ion-rich mixture comprises precipitates and the precipitates are removed from the ion-rich mixture prior to performing the desorption or the mineral carbonation.
- 40. The process of claim 38, comprising adding an amount of the micro- particles to the ion-depleted solution before recycling the ion-depleted solution for further contacting the CO2-containing gas.
- 41. The process of claim 35, comprising feeding the ion-rich mixture into a desorption reactor, the micro-particles being stabilized by the support material and being sized and provided in a concentration in the desorption reactor such that the micro-particles are carried with the ion-rich mixture to promote transformation of the bicarbonate and hydrogen ions into CO2 gas and water, thereby producing a CO2 gas stream and an ion-depleted solution.
- 42. The process of claim 35, comprising performing desorption or mineral carbonation on the ion-rich solution to produce an ion-depleted solution.
- 43. The process of any one of claims 35 to 42, wherein the micro-particles are sized to facilitate separation of the micro-particles from the ion-rich mixture.
- 44. The process of any one of claims 35 to 42, wherein the micro-particles are sized to have a diameter above about 1 .mu.m.
- 45. The process of any one of claims 35 to 44, wherein the micro-particles are sized to have a diameter above about 5 .mu.m.
- 46. The process of any one of claims 35 to 45, wherein the micro-particles are sized to have a catalytic surface area comprising the biocatalysts having an activity density so as to provide an activity level equivalent to a corresponding activity level 35 of soluble biocatalysts present in a concentration above about 0.05 g/L wherein the soluble biocatalysts have a minimum activity of about 260 WA units/mg.
- 47. The process of any one of claims 35 to 46, wherein the micro-particles are sized to have a catalytic surface area comprising the biocatalysts having an activity density so as to provide an activity equivalent to a corresponding activity level of soluble biocatalysts present in a concentration between about 0.05 g/L and about 0.5 g/L wherein the soluble biocatalysts have a minimum activity of about 260 WA units/mg.
- 48. The process of any one of claims 35 to 47, wherein the absorption mixture and the CO2 form a reactive liquid film having a thickness and the micro- particles are sized so as to be within an order of magnitude of the thickness of the reactive liquid film.
- 49. The process of any one of claims 35 to 48, wherein the absorption mixture and the CO2 form a reactive liquid film having a thickness and the micro- particles are sized so as to be smaller than the thickness of the reactive liquid film.
- 50. The process of claim 48 or 49, wherein the thickness of the reactive liquid film is about 10 .mu.m.
- 51. The process of claim 35, wherein the micro-particles are sized between about 1 .mu.m and about 100 .mu.m.
- 52. The process of any one of claims 35 to 51, wherein precipitates are formed in the ion-rich mixture and the micro-particles are sized to be larger or heavier than the precipitates.
- 53. The process of any one of claims 35 to 52, wherein the micro-particles have an activity density of at least about 0.06 WA/mm2. 36
- 54. The process of any one of claims 35 to 53, wherein the micro-particles are provided in the absorption mixture at a maximum particle concentration of about 40% w/w.
- 55. The process of any one of claims 35 to 53, wherein the micro-particles are provided in the absorption mixture at a maximum particle concentration of about 30% w/w.
- 56. The process of any one of claims 35 to 55, wherein the support is at least partially composed of nylon, cellulose, silica, silica gel, chitosan, polystyrene, polymethylmetacrylate, magnetic material, or a combination thereof.
- 57. The process of claim 56, wherein the support is composed of nylon.
- 58. The process of any one of claims 35 to 57, wherein the density of the support material is between about 0.6 g/ml and about 3 g/ml.
- 59. The process of any one of claims 35 to 57, wherein the density of the support material is above about 1 g/ml.
- 60. The process of any one of claims 35 to 59, wherein the absorption mixture comprises water and an absorption compound.
- 61. The process of claim 60, wherein the absorption compound comprises primary, secondary and/or tertiary amines; primary, secondary and/or tertiary alkanolamines; primary, secondary and/or tertiary amino acids; and/or carbonates.
- 62. The process of claim 60, wherein the absorption compound comprises piperidine, piperazine, derivatives of piperidine or piperazine which are substituted by at least one alkanol group, monoethanolamine (MEA), 2-amino-2-methyl-1- propanol (AMP), 2-(2-aminoethylamino)ethanol (AEE), 2-amino-2-hydroxymethyl- 37 1,3-propanediol (Tris), N-methyldiethanolamine (MDEA), dimethylmonoethano- lamine (DMMEA), diethylmonoethanolamine (DEMEA), triisopropanolamine (TIPA), triethanolamine, dialkylether of polyalkylene glycols, dialkylether or dimethylether of polyethylene glycol, amino acids comprising glycine, proline, arginine, histidine, lysine, aspartic acid, glutamic acid, methionine, serine, threonine, glutamine, cysteine, asparagine, valine, leucine, isoleucine, alanine, valine, tyrosine, tryptophan, phenylalanine, and derivatives such as taurine, N,cyclohexyl 1,3- propanediamine, N-secondary butyl glycine, N-methyl N-secondary butyl glycine, diethylglycine, dimethylglycine, sarcosine, methyl taurine, methyl-.alpha.- aminopropionic acid, N-(.beta.-ethoxy)taurine, N-(.beta.-aminoethyl)taurine, N-methyl alanine, 6- aminohexanoic acid and potassium or sodium salts of the amino acids; potassium carbonate, sodium carbonate, ammonium carbonate, promoted potassium carbonate solutions and promoted sodium carbonate solutions or promoted ammonium carbonates; or mixtures thereof.
- 63. The process of any one of claims 35 to 62, wherein the biocatalysts are enzymes.
- 64. The process of claim 63, wherein the enzymes are carbonic anhydrase.
- 65. The process of claim 64, wherein the carbonic anhydrase is immobilized on a surface of the support material of the microparticles, entrapped within the support material of the microparticles, or a combination thereof.
- 66. The process of claim 35, wherein the biocatalysts are carbonic anhydrase and the carbonic anhydrase is provided as cross-linked enzyme aggregates (CLEAs) and the support material comprises a portion of the carbonic anhydrase and crosslinker. 38
- 67. The process of claim 35, wherein the biocatalysts are carbonic anhydrase and the carbonic anhydrase is provided as cross-linked enzyme crystals (CLECs) and the support material comprises a portion of the carbonic anhydrase.
- 68. The process of claim 35, comprising: selecting a desired biocatalytic activity level of the micro-particles; selecting a maximum allowable particle concentration for a reactor; determining a total surface area required to reach the biocatalytic activity level; determining a total volume of the micro-particles to reach the maximum allowable particle concentration; and determining a maximum size of the micro-particles to achieve the biocatalytic activity level with the maximum allowable particle concentration.
- 69. The process of any one of claims 35 to 68, wherein contacting the absorption mixture with the CO2-containing gas is performed in an absorption stage comprising at least one reactor selected from a packed tower, a spray tower, a fluidized bed reactor and a combination thereof.
- 70. A process for desorbing CO2 gas from an ion-rich aqueous mixture comprising bicarbonate and hydrogen ions, comprising: providing micro-particles in the ion-rich aqueous mixture; feeding the ion-rich aqueous mixture into a desorption reactor; the micro-particles comprising a support material and biocatalysts supported and stabilized by the support material and being sized and provided in a concentration in the desorption reactor such that the micro-particles are carried with the ion-rich aqueous mixture to promote transformation of the bicarbonate and hydrogen ions into CO2 gas and water, thereby producing a CO2 gas stream and an ion-depleted solution. 39
- 71. The process of claim 70, wherein the micro-particles are sized to have a diameter above about 1 .mu.m.
- 72. The process of claim 70 or 71, wherein the micro-particles are sized to have a diameter above about 5 .mu.m.
- 73. The process of any one of claims 70 to 72, wherein the micro-particles are sized to have a catalytic surface area comprising the biocatalysts having an activity density so as to provide an activity level equivalent to a corresponding activity level of soluble biocatalysts present in a concentration above about 0.05 g/L wherein the soluble biocatalysts have a minimum activity of about 260 WA units/mg.
- 74. The process of any one of claims 70 to 73, wherein the micro-particles are sized to have a catalytic surface area comprising the biocatalysts having an activity density so as to provide an activity equivalent to a corresponding activity level of soluble biocatalysts present in a concentration between about 0.05 g/L and about 0.5 g/L wherein the soluble biocatalysts have a minimum activity of about 260 WA units/mg.
- 75. The process of any one of claims 70 to 73, wherein the micro-particles have an activity density of at least about 0.06 WA/mm2.
- 76. The process of any one of claims 70 to 75, wherein the micro-particles are provided in the ion-rich aqueous mixture at a maximum particle concentration of about 40% w/w.
- 77. The process of any one of claims 70 to 75, wherein the micro-particles are provided in the ion-rich aqueous mixture at a maximum particle concentration of about 30% w/w. 40
- 78. The process of any one of claims 70 to 76, wherein the support is at least partially composed of nylon, cellulose, silica, silica gel, chitosan, polystyrene, polymethylmetacrylate, magnetic material, or a combination thereof.
- 79. The process of claim 78, wherein the support is composed of nylon.
- 80. The process of any one of claims 70 to 79, wherein the density of the support material is between about 0.6 g/ml and about 3 g/ml.
- 81. The process of any one of claims 70 to 80, wherein the density of the support material is above about 1 g/ml.
- 82. The process of any one of claims 70 to 81, wherein the ion-rich aqueous mixture comprises water and a reaction compound.
- 83. The process of claim 82, wherein the reaction compound comprises primary, secondary and/or tertiary amines; primary, secondary and/or tertiary alkanolamines; primary, secondary and/or tertiary amino acids; and/or carbonates.
- 84. The process of claim 82, wherein the reaction compound comprises piperidine, piperazine, derivatives of piperidine or piperazine which are substituted by at least one alkanol group, monoethanolamine (MEA), 2-amino-2-methyl-1- propanol (AMP), 2-(2-aminoethylamino)ethanol (AEE), 2-amino-2-hydroxymethyl- 1,3-propanediol (Tris), N-methyldiethanolamine (MDEA), dimethylmonoethanol- amine (DMMEA), diethylmonoethanolamine (DEMEA), triisopropanolamine (TIPA), triethanolamine, dialkylether of polyalkylene glycols, dialkylether or dimethylether of polyethylene glycol, amino acids comprising glycine, proline, arginine, histidine, lysine, aspartic acid, glutamic acid, methionine, serine, threonine, glutamine, cysteine, asparagine, valine, leucine, isoleucine, alanine, valine, tyrosine, tryptophan, phenylalanine, and derivatives such as taurine, N,cyclohexyl 1,3- propanediamine, N-secondary butyl glycine, N-methyl N-secondary butyl glycine, 41 diethylglycine, dimethylglycine, sarcosine, methyl taurine, methyl-.alpha.- aminopropionic acid, N-(.beta.-ethoxy)taurine, N-(.beta.-aminoethyl)taurine, N-methyl alanine, 6- aminohexanoic acid and potassium or sodium salts of the amino acids; potassium carbonate, sodium carbonate, ammonium carbonate, promoted potassium carbonate solutions and promoted sodium carbonate solutions or promoted ammonium carbonates; or mixtures thereof.
- 85. The process of any one of claims 70 to 84, wherein the biocatalysts are enzymes.
- 86. The process of claim 85, wherein the enzymes are carbonic anhydrase.
- 87. The process of claim 86, wherein the carbonic anhydrase is immobilized on a surface of the support material of the microparticles, entrapped within the support material of the microparticles, or a combination thereof.
- 88. The process of claim 70, wherein the biocatalysts are carbonic anhydrase and the carbonic anhydrase is provided as cross-linked enzyme aggregates (CLEAs) and the support material comprises a portion of the carbonic anhydrase and crosslinker.
- 89. The process of claim 70, wherein the biocatalysts are carbonic anhydrase and the carbonic anhydrase is provided as cross-linked enzyme crystals (CLECs) and the support material comprises a portion of the carbonic anhydrase.
- 90. The process of claim 70, comprising: selecting a desired biocatalytic activity level of the micro-particles; selecting a maximum allowable particle concentration for the desorption reactor; determining a total surface area required to reach the biocatalytic activity level; 42 determining a total volume of the micro-particles to reach the maximum allowable particle concentration; and determining a maximum size of the micro-particles to achieve the biocatalytic activity level with the maximum allowable particle concentration.
- 91. The process of any one of claims 70 to 90, wherein the desorption reactor is selected from a packed tower, a spray tower, a fluidized bed reactor and a combination thereof.
- 92. The process of claim 8, comprising removing the micro-particles from the ion-depleted solution.
- 93. The process of claim 92, comprising recycling the ion-depleted solution back as the liquid solution of the absorption mixture.
- 94. The process of claim 42, comprising removing the micro-particles from the ion-depleted solution.
- 95. The process of claim 94, comprising recycling the ion-depleted solution back as the liquid solution of the absorption mixture.
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| AU2010281322A1 (en) | 2012-03-08 |
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| US20140349366A1 (en) | 2014-11-27 |
| CN102548643B (en) | 2014-10-22 |
| WO2011014956A1 (en) | 2011-02-10 |
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