CA2708484A1 - Flexible braided garden hose - Google Patents

Flexible braided garden hose Download PDF

Info

Publication number
CA2708484A1
CA2708484A1 CA2708484A CA2708484A CA2708484A1 CA 2708484 A1 CA2708484 A1 CA 2708484A1 CA 2708484 A CA2708484 A CA 2708484A CA 2708484 A CA2708484 A CA 2708484A CA 2708484 A1 CA2708484 A1 CA 2708484A1
Authority
CA
Canada
Prior art keywords
yarn
fibers
hose
textile yarns
layer
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
Application number
CA2708484A
Other languages
French (fr)
Inventor
Alessandro Mezzalira
Valentino Vigolo
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Fitt SpA
Original Assignee
Fitt SpA
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Fitt SpA filed Critical Fitt SpA
Priority to CA2708484A priority Critical patent/CA2708484A1/en
Priority to BR112012030437A priority patent/BR112012030437A2/en
Priority to PCT/IB2011/052469 priority patent/WO2011161576A1/en
Publication of CA2708484A1 publication Critical patent/CA2708484A1/en
Abandoned legal-status Critical Current

Links

Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L11/00Hoses, i.e. flexible pipes
    • F16L11/04Hoses, i.e. flexible pipes made of rubber or flexible plastics
    • F16L11/08Hoses, i.e. flexible pipes made of rubber or flexible plastics with reinforcements embedded in the wall
    • F16L11/085Hoses, i.e. flexible pipes made of rubber or flexible plastics with reinforcements embedded in the wall comprising one or more braided layers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/68Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts by incorporating or moulding on preformed parts, e.g. inserts or layers, e.g. foam blocks
    • B29C70/86Incorporated in coherent impregnated reinforcing layers, e.g. by winding
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04CBRAIDING OR MANUFACTURE OF LACE, INCLUDING BOBBIN-NET OR CARBONISED LACE; BRAIDING MACHINES; BRAID; LACE
    • D04C1/00Braid or lace, e.g. pillow-lace; Processes for the manufacture thereof
    • D04C1/02Braid or lace, e.g. pillow-lace; Processes for the manufacture thereof made from particular materials
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L11/00Hoses, i.e. flexible pipes
    • F16L11/04Hoses, i.e. flexible pipes made of rubber or flexible plastics
    • F16L11/08Hoses, i.e. flexible pipes made of rubber or flexible plastics with reinforcements embedded in the wall
    • F16L11/081Hoses, i.e. flexible pipes made of rubber or flexible plastics with reinforcements embedded in the wall comprising one or more layers of a helically wound cord or wire
    • F16L11/082Hoses, i.e. flexible pipes made of rubber or flexible plastics with reinforcements embedded in the wall comprising one or more layers of a helically wound cord or wire two layers
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2505/00Industrial
    • D10B2505/02Reinforcing materials; Prepregs

Landscapes

  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Textile Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Composite Materials (AREA)
  • Rigid Pipes And Flexible Pipes (AREA)
  • Laminated Bodies (AREA)

Abstract

A flexible garden hose comprising at least one inner first layer made of a first thermoplastic polymer material, at least one reinforcing braided layer and at least one outer second layer made of a second thermoplastic polymer material. The at least one reinforcing braided layer consists of a first plurality of textile yarns superimposed to a second plurality of textile yarns. At least one of the first and second plurality of textile yarns comprises at least one first yarn consisting of a fiber having an elongation at break of less than 5% at ambient temperature as measured according to DIN EN ISO 2062 and at least one second yarn consisting of a polyester fiber. A process for manufacturing such hose.

Description

FLEXIBLE BRAIDED GARDEN HOSE
Field of the invention [0001] The present invention generally relates to the technical field of the flexible hoses, and particularly concerns a reinforced flexible braided garden hose and its manufacturing process.
Background of the invention [0002] It is known that flexible garden hoses, i.e. those hoses which are designed for irrigation purposes, include one or more inner layers, one or more reinforcing layers and one or more outer layers.
[0003] The inner and outer layers are usually made of an extruded polymer thermoplastic material, such as PVC, while the reinforcing layers are made of polyester yarns.
[0004] Generally speaking, two kinds of reinforcing layers are known for garden hoses, the knitted one and the braided one. As known, these two different kinds of reinforcing layers give to the hose unique properties.
[0005] In fact, while the knitted hoses have high quality and great flexibility and resistance to deflections, the braided hoses are preferable for cost-effectiveness and resistance to internal pressure.
[0006] A braided reinforcing layer usually consist of a first plurality of textile yarns superimposed to a second plurality of textile yarns.
[0007] In order to form the reinforcing layer, a braiding machine is used which has two consecutive counter-rotating braiding units.
During the braiding process, the first braiding unit winds the first plurality of textile yarns around the bearing layer in a spiral-like manner with a predetermined first inclination with respect to the axis of the hose, while the subsequent braiding unit winds the second plurality of textile yarns onto the first plurality with an inclination which is opposite to the first inclination.
[0008] One of the problem of the known flexible hoses is the so-called "swelling" under internal pressure. This is mainly due to the nature of the materials used both for the inner and outer layers and for the reinforcing layers. The swelling of the hose unavoidably negatively affects also the burst pressure.
[0009] Although in general the braided hose is less subject to this problem with respect to the knitted hose, for certain applications it is desirable to minimize as much as possible or even completely overcome the swelling problem, as well as to improve the burst pressure.
[0010] To date, the known solutions to this problem are unacceptably expensive for the market of braided hoses.
[0011 ] In fact, hoses are known having one or more reinforcing layers fully consisting of high tenacity fibers, such as Kevlar , carbon fibers and the like. From EP-A-0074747 is known an example of these hoses.
[0012] As it is apparent, although these solutions can completely obviate to the swelling problem, they are designed for applications different from the irrigation. In fact, the reinforcing layers are netted on the bearing layer, in such a manner to completely cover it. As a result, these solutions are unacceptably expensive for the market of the braided garden hose.
[0013] An other alternative solution to this problem is to superimpose to the first braided layer at least one second reinforcing polyester layer. From FR-A-2762376 is known an example of these hoses.
[0014] This solution cannot completely obviate to the swelling problem, because of the nature of the materials used. Moreover, it again increases the production costs of the hose. As it is apparent, a high production cost means also a high environmental impact of the hose.
[0015] Another solution to the problem of the swelling known in the art of hose manufacturing is to increase the thickness of the outer PVC layer, in such a manner that it cooperate with the reinforcing layer to contrast the internal pressure.
[0016] This solution also cannot completely obviate to the swelling problem, because of the nature of the materials used, and again involves unacceptably high production costs and environmental impact. Moreover, as it is apparent, a thick outer layer reduces the flexibility and the so-called "malleability" of the hose.
Summary of the invention [0017] Main object of the present invention is, therefore, to provide a braided garden hose, as well as a manufacturing process thereof, that minimizes or even completely eliminates the problem of swelling under pressure in an economical and simple manner.
[0018] An other object of the present invention is to provide a braided garden hose having an improved burst pressure.
[0019] Another object of the present invention is to provide a cost-effective braided garden hose.
[0020] A further object of the present invention is to provide a braided garden hose that has the lowest possible environmental impact.
[0021] Another object of the present invention is to provide a process for manufacturing a braided garden hose in a simple and economical manner.
[0022] These objects, as well as others that will be more apparent hereinafter, are fulfilled by a flexible hose which comprises one or more inner first layers made of a first thermoplastic polymer material, preferably plasticized PVC; one or more reinforcing braided layers and one or more outer second layers made of a second thermoplastic polymer material, preferably plasticized PVC.
[0023] The first polymer material may have a Shore A hardness higher than the hardness of the second polymer material.
[0024] in particular, the Shore A hardness of the first polymer material may be of 40 to 95, and preferably of 70 to 80, while the Shore A hardness of the second polymer material may be of 40 to 95, and preferably of 60 to 70.
[0025] As used herein, the term "braided layer" or derivatives thereof is intended as a layer formed by a first plurality of textile yarns superimposed to a second plurality of textile yarns.
[0026] The yarns of the first and second plurality are not knitted, netted nor otherwise connected each other.
[0027] The yarns of the first and second plurality do not completely cover the bearing layer on which they are wound.
[0028] In particular, each yarn of the first and second plurality has a predetermined pitch, i.e. the distance between two points of the same yarn taken along an axis parallel to the axis of the hose, and a predetermined distance from the preceding and subsequent yarn of the same plurality.
[0029] The first plurality and/or the second plurality of yarns of at least one of the braided layers of the hose comprises one or more first yarns consisting of fibers having an elongation at break of less than 5%,. and preferably less than 3%, at ambient temperature as measured according to DIN EN ISO 2062 and one or more second yarns consisting of polyester fibers.
[0030] Thanks to these features, the one or more first yarns having low tensile elongation, which are spiral-like wound around the hose for the entire length thereof, act as "barrier" against the pressure internal to the hose, in such a manner to minimize or even completely overcome the problem of swelling.
[0031] At the same time, the fact that the braided reinforcing layer comprise both low tensile elongation and polyester fibers results in an important cost-effectiveness of the hose, which also means a low environmental impact.
[0032] In fact, as it is apparent, the hose according to the invention is very economical if compared with the netted hoses of the prior art, such as the above cited EP-A-0074747.
[0033] Moreover, the hose according to the invention is easier to manufacture, and therefore more economical, with respect to the double layered hoses of the prior art such as FR-A-2762376, because only one layer is to be manufactured instead of two. As a result, less energy is to be spent for manufacturing the hose of the invention with respect to the hoses of the prior art.
[0034] Further, the hose of the present invention may have thinner outer layers with respect to the prior art solutions, because its braided layer need not to cooperate with the outer layer to contrast the swelling.
[0035] Advantageously, the first yarns having low tensile elongation, which may pertain to the first and/or the second plurality of textile yarn of the braided layers, may also have high tenacity.
[0036] In particular, the first yarns may have a tenacity of at least 1500 mN/tex at ambient temperature as measured according to DIN EN ISO 2062, preferably of at least 2000 mN/tex and more preferably of at least 2500 mN/tex.
[0037] Suitably, the first yarns may be chosen among the group consisting of aramid fibers, particularly Kevlar , Nomex or Twaron , high modulus polyethylene fibers, poly-ether-ether-ketone fibers, metallic fibers, carbon fibers, basalt fibers, Rayon fibers or hybrid fibers obtainable by coupling two or more thereof.
[0038] In a further aspect, the present invention relates to a process for manufacturing the above braided garden hose, which comprises the steps of: a) extruding a first thermoplastic polymer material for manufacturing at least one inner first layer; b) braiding externally to said at least one inner first layer at least one reinforcing layer for manufacturing a semi-finished hose and c) extruding externally to the semi-finished hose a second thermoplastic polymer material for manufacturing at least one outer second layer.
[0039] The braiding step b) comprises a first step b') of deposition externally to the at least one inner first layer of the second plurality of textile yarns and a second step b") of deposition onto the second plurality of the first plurality of textile yarns to form the reinforcing layer.
[0040] Suitably, the above process may further comprise a step d) of heating the semi-finished hose after the second deposition step b") for heat shrinking the polyester yarns.
[0041] This is particularly advantageous if the first plurality of the braided layer fully consist of polyester fibers, while the second plurality comprise both low elongation and polyester fibers. In this case, the polyester fibers of the first plurality heat shrink over the low tensile elongation fibers of the second plurality, in such a manner to stabilize it onto the bearing layer.
[0042] In fact, the polyester fiber is a high-heat shrinkable fiber, while the low elongation fibers are generally not or very few heat shrinkable.
[0043] Therefore, thanks to the heating step, the low elongation fibers perfectly adhere to the bearing layer, thus improving the mechanical properties and the performances of the hose.

[0044] Advantageous embodiment of the invention are defined in accordance with the dependent claims.
Brief description of the drawings [0045] Further features and advantages of the invention will become more apparent from the detailed description of a few preferred, non exclusive embodiments of the invention, presented by way of illustrating and non-limiting examples in connection with the accompanying drawings in which:
[0046] the FIGS. I and 2 are schematic views of a first and second embodiment of the hose according to the invention;
[0047] the FIGS. 3 and 4 are schematic views of a third and fourth embodiment of the hose according to the invention;
[0048] the FIGS. 5 and 6 are schematic views of a fifth and sixth embodiment of the hose according to the invention;
[0049] the FIG. 7 is a schematic view of a production line of the hose according to the invention.
Detailed description of some preferred embodiments of the invention [0050] With reference to the above cited drawings, a flexible garden hose 1 is described which comprises an inner first layer 2 made of a first thermoplastic polymer material, e.g. plasticized PVC, a reinforcing braided layer 3 and an outer second layer 4, made of a second thermoplastic polymer material, e.g. plasticized PVC.
[0051] The hose I may comprise other polymer layers, both internally and externally to the inner and outer layers 2 and 4, as well as other reinforcing layers. However, preferably, the hose I will comprise only one braided layer 3.
[0052] The braided layer 3, which consists of a first plurality 5 of textile yarns superimposed to a second plurality 6 of textile yarns, may comprise both yarns consisting of polyester fibers and one or more yarns consisting of a fiber having a tensile elongation of less than 5%, preferably less than 3%, at ambient temperature as measured according to DIN EN ISO 2062 and a tenacity of at least 1500 mN/tex at ambient temperature as measured according to DIN EN ISO 2062, preferably of at least 2000 mN/tex and more preferably of at least 2500 mN/tex.
[0053] The latter fibers may be, as a non limiting example, Kevlar or Carbon fibers having a linear density of 1100 or 2200 dtex.
In fact, the Kevlar fiber has a tenacity of 2000 - 2500 mN/tex and an elongation at break of 2 - 4%, while the carbon fiber has a tenacity of 1500 - 2000 mN/tex and an elongation at break of 1 - 3%.
[0054] By way of comparison, the polyester fibers having a linear density of 550 or 1100 dtex have an elongation at break of about - 15% and a tenacity of about 800 mN/tex.
[0055] In the FIGS. I to 6 several embodiments of the invention are shown, which differ each other in the configuration of the braided reinforcing layer 3. In these drawings, the Kevlar or Carbon fibers have been outlined in solid black, while the polyester fibers are in white. In each drawing, the working direction by which the hose moves along the production line is indicated by V.
[0056] The FIG. I shows a first embodiment of the hose according to the invention, in which the yarns of the first plurality 5 of the braided layer 3 consist only of polyester fibers, while in the second plurality 6 one first yarn 7 consists of a Kevlar or Carbon fiber and the remaining second yarns 8 consist of polyester fibers.
[0057] The FIG. 2 shows a second embodiment of the hose according to the invention, in which the first plurality 5 of the braided layer 3 consists only of polyester fibers, while in the second plurality 6 two first yarns 7, 7' consist of Kevlar or Carbon fibers and the remaining second yarns 8 consist of polyester fibers.

[0058] The FIG. 3 shows a third embodiment of the hose according to the invention, in which the second plurality 6 of the braided layer 3 consists only of polyester fibers, while in the first plurality 5 one first yarn 7 consists of a Kevlar or Carbon fiber and the remaining second yarns 8 consist of polyester fibers.
[0059] The FIG. 4 shows a fourth embodiment of the hose according to the invention, in which the second plurality 6 of the braided layer 3 consists only of polyester fibers, while in the first plurality 5 two first yarns 7, 7' consist of Kevlar or Carbon fibers and the remaining second yarns 8 consist of polyester fibers.
[0060] The FIG. 5 shows a fifth embodiment of the hose according to the invention, in which the first plurality 5 of the braided layer 3 comprises one first yarn 7 consisting of a Kevlar or Carbon fiber and the remaining second yarns 8 consisting of polyester fibers, while the second plurality 6 comprises third yarns 9 consisting of polyester fibers and one fourth yarn 10 consisting of a Kevlar or Carbon fiber.
[0061] The FIG. 6 shows a sixth embodiment of the hose according to the invention, in which the first plurality 5 of the braided layer 3 comprises two first yarns 7, 7' consisting of Kevlar or Carbon fibers and the remaining second yarns 8 consisting of polyester fibers, while the second plurality 6 comprises third yarns 9 consisting of polyester fibers and two fourth yarns 10, 10' consisting of Kevlar or Carbon fibers.
[0062] Anyway, it is understood that the number of polyester and Kevlar or Carbon fibers may vary in the first and/or the second plurality of the braided layer 3 according to needs, without departing from the scope or spirit of the invention.

[0063] The hose of the invention may be manufactured by the production line 20 shown in FIG. 7. In this drawing, the direction in which the hose advances trough the production line is indicated by V.
[0064] In the first extruder 21 a first thermoplastic polymer material, e.g. plasticized PVC, is extruded for manufacturing the inner first layer 2.
[0065] In the subsequent braiding machine 22 the reinforcing layer 3 is braided onto the inner layer 2. In particular, the braiding machine 22 comprises a first braiding unit 23 for winding the first plurality of textile yarns 5 around the bearing layer 2 and a subsequent second braiding unit 23' for winding the second plurality of textile yarns 6 onto the first plurality 5. As a result, a semi-finished hose is manufactured comprising the inner layer 2 and the braided layer 3.
[0066] In the second extruder 24 a second thermoplastic polymer material, e.g. plasticized PVC, is extruded to cover the semi-finished hose by the outer layer 4.
[0067] According to the exemplary embodiments shown in the FIGS. 1 to 6, each braiding unit 23, 23' comprises six yarn reels, in such a manner that both first and second plurality 5 and 6 consist of six yarns.
[0068] In particular, the first embodiment of FIG. I may be manufactured by a braiding machine 22 having the first braiding unit 23 comprising a single reel of the first yarn 7 consisting of a Kevlar or Carbon fiber and the remaining five reels of second yarns 8 consisting of polyester fibers, while the second braiding unit 23' comprises six reels of polyester yarns.
[0069] The second embodiment of FIG. 2 may be manufactured by a braiding machine 22 having the first braiding unit 23 comprising two reel of the first yarns 7, 7' consisting of a Kevlar or Carbon fibers and the remaining four reels of second yarns 8 consisting of polyester fibers, while the second braiding unit 23' comprises six reels of polyester yarns.
[0070] The third embodiment of FIG. 3 may be manufactured by a braiding machine 22 having the first braiding unit 23 comprising six reels of polyester yarns, while the second braiding unit 23' comprises a single reel of the first yarn 7 consisting of a Kevlar or Carbon fiber and the remaining five reels of second yarns 8 consisting of polyester fibers.
[0071] The fourth embodiment of FIG. 4 may be manufactured by a braiding machine 22 having the first braiding unit 23 comprising six reels of polyester yarns, while the second braiding unit 23' comprises two reels of the first yarns 7, 7' consisting of a Kevlar or Carbon fibers and the remaining four reels of second yarns 8 consisting of polyester fibers.
[0072] The fifth embodiment of FIG. 5 may be manufactured by a braiding machine 22 having both the first and second braiding units 23, 23' which comprise a single reel of Kevlar or Carbon fiber and the remaining five reels of polyester fibers. In particular, the first braiding unit 23 comprises a single reel of the fourth yarn 10 consisting of a- Kevlar or Carbon fiber and the remaining five reels of third yarns 9 consisting of polyester fibers, while the second braiding unit 23' comprises a single reel of the first yarn 7 consisting of a Kevlar or Carbon fiber and the remaining five reels of second yarns 8 consisting of polyester fibers.
[0073] The sixth embodiment of FIG. 6 may be manufactured by a braiding machine 22 having both the first and second braiding units 23, 23' which comprise two reels of Kevlar or Carbon fiber and the remaining four reels of polyester fibers. In particular, the first braiding unit 23 comprises two reels of the fourth yarns 10, 10' consisting of Kevlar or Carbon fibers and the remaining four reels of third yarns 9 consisting of polyester fibers, while the second braiding unit 23' comprises two reels of the first yarns 7, 7' consisting of a Kevlar or Carbon fibers and the remaining four reels of second yarns 8 consisting of polyester fibers.
[0074] Advantageously, the semi-finished hose may be heated in a suitable heating device 25, e.g. an oven, interposed between the braiding machine 22 and the second extruder 24, in order to heat shrunk the polyester fibers.
[0075] Thanks to this feature, the layers comprising polyester fibers heat shrink over the layers below. This is particularly advantageous in case of the embodiment of the invention shown in the FIGS. 1 and 2, because the first plurality of polyester fibers heat shrink over the second plurality comprising the Carbon or Kevlar fiber, i.e. a not-heat shrinkable material, in such a manner to stabilizing thereof on the inner layer 2.
[0076] By way of comparison, while the polyester fibers at 180 C heat-shrink by about 10 - 15% as measured according to DIN
53866, the Kevlar O or Carbon fibers at 400 C only heat-shrink by 0,1 -2 %.
[0077] The temperature of the heating device 25 may be comprised between 160 and 200 C, preferably close to 180 C.
[0078] Suitably, cooling tanks 26, 27 may be provided downstream the first and second extruders 21, 24 for cooling the extruded layers. Further, hauling-off machines 28, 29 and 30 may be provided along the line 20.
[0079] The hose of this invention is susceptible of a number of changes and variants. All the components thereof may be replaced by other technically equivalent compounds without departure from the spirit or scope of the invention. The present embodiment, therefore, are to be considered in all respects as illustrative and not restrictive of the invention.

Claims (20)

1. A flexible hose comprising:
- at least one inner first layer made of a first thermoplastic polymer material;
- at least one reinforcing braided layer;
- at least one outer second layer made of a second thermoplastic polymer material;
wherein said at least one reinforcing braided layer consists of a first plurality of textile yarns superimposed to a second plurality of textile yarns, wherein at least one of said first and second plurality of textile yarns comprises at least one first yarn consisting of a fiber having an elongation of less than 5% at ambient temperature as measured according to DIN EN ISO 2062, said at least one of said first and second plurality of textile yarns further comprising at least one second yarn consisting of a polyester fiber.
2. The hose of claim 1, wherein said at least one low elongation fiber is chosen among the group consisting of aramid fibers, high modulus polyethylene fibers, poly-ether-ether-ketone fibers, metallic fibers; carbon fibers, basalt fibers, Rayon® or hybrid fibers obtainable by coupling two or more thereof.
3. The hose of claim 1, wherein said aramid fibers are chosen among the group consisting of Kevlar®, Nomex® or Twaron®.
4. The hose of claim 1, wherein said second plurality of textile yarns comprise both said at least one first and second yarn, said first plurality of textile yarns comprising at least one third yarn consisting of polyester fiber.
5. The hose of claim 4, wherein said first plurality of textile yarns consists of polyester fibers.
6. The hose of claim 4, wherein said first plurality of textile yarns comprise at least one fourth yarn consisting of a high tenacity fiber having substantially the same elongation at break of said at least one first yarn.
7. The hose of claim 1, wherein said first plurality of textile yarns comprises both said at least one first and second yarn, said second plurality of textile yarns consisting of polyester fibers.
8. The hose of claim 1, wherein said at least one first yarn has a tenacity of at least 1500 mN/tex at ambient temperature as measured according to DIN EN ISO 2062.
9. The hose of claim 1, wherein said at least one first yarn has a tenacity of at least 2000 mN/tex at ambient temperature as measured according to DIN EN ISO 2062.
10. The hose of claim 1, wherein said at least one first yarn has a tenacity of at least 2500 mN/tex at ambient temperature as measured according to DIN EN ISO 2062.
11. The method of claim 1, wherein said at least one first yarn has an elongation at break of less than 3% at ambient temperature as measured according to DIN EN ISO 2062.
12. A process for manufacturing the flexible hose of claim 1, comprising the steps of:
a) extruding a first thermoplastic polymer material for manufacturing at least one inner first layer;
b) braiding externally to said at least one inner first layer at least one reinforcing layer for manufacturing a semi-finished hose;

c) extruding externally to said semi-finished hose a second thermoplastic polymer material for manufacturing at least one outer second layer;
wherein said braiding step b) comprises a first step b') of deposition externally to said at least one inner first layer of a second plurality of textile yarns and a second step b") of deposition on said second plurality of textile yarns of a first plurality of textile yarns to form said at least one reinforcing layer, wherein at least one of said first and second plurality of textile yarns comprises at least one first yarn having an elongation at break of less than 5% at ambient temperature as measured according to DIN
EN ISO 2062, said at least one of said first and second plurality of textile yarns further comprising at least one second yarn consisting of a polyester fiber.
13. The process of claim 12, wherein said at least one first yarn is chosen among the group consisting of aramid fibers, high modulus polyethylene fibers, poly-ether-ether-ketone fibers, metallic fibers, carbon fibers, basalt fibers, Rayon® fibers or hybrid fibers obtainable by coupling two or more thereof.
14. The process of claim 13, wherein said aramid fibers are chosen among the group consisting of Kevlar®, Nomex® or Twaron®.
15. The process of claim 12, wherein said second plurality of textile yarns comprise both said at least one first and second yarn, said first plurality of textile yarns comprising at least one third yarn consisting of polyester fiber.
16. The process of claim 15, wherein said first plurality of textile yarns consists of polyester fibers.
17. The process of claim 15, wherein said first plurality of textile yarns comprise at least one fourth yarn consisting of a high tenacity fiber having substantially the same elongation at break of said at least one first yarn.
18. The process of claim 15, further comprising a step d) of heating said semi-finished hose after said second deposition step b") for heat shrinking said at least one third yarn of said first plurality over said at least one first yarn of said second plurality.
19. The process of claim 18, wherein said heating step d) is carried out by passing said semi-finished hose through a heating device at a temperature comprised between 160 °C and 200 °C.
20. The process of claim 15, wherein said first plurality of textile yarns comprises both said at least one first and second yarn, said second plurality of textile yarns consisting of polyester fibers.
CA2708484A 2010-06-23 2010-06-23 Flexible braided garden hose Abandoned CA2708484A1 (en)

Priority Applications (3)

Application Number Priority Date Filing Date Title
CA2708484A CA2708484A1 (en) 2010-06-23 2010-06-23 Flexible braided garden hose
BR112012030437A BR112012030437A2 (en) 2010-06-23 2011-06-07 flexible braided garden hose and its manufacturing process
PCT/IB2011/052469 WO2011161576A1 (en) 2010-06-23 2011-06-07 Flexible braided garden hose

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CA2708484A CA2708484A1 (en) 2010-06-23 2010-06-23 Flexible braided garden hose

Publications (1)

Publication Number Publication Date
CA2708484A1 true CA2708484A1 (en) 2011-12-23

Family

ID=44628357

Family Applications (1)

Application Number Title Priority Date Filing Date
CA2708484A Abandoned CA2708484A1 (en) 2010-06-23 2010-06-23 Flexible braided garden hose

Country Status (3)

Country Link
BR (1) BR112012030437A2 (en)
CA (1) CA2708484A1 (en)
WO (1) WO2011161576A1 (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2015050853A1 (en) * 2013-10-02 2015-04-09 E. I. Du Pont De Nemours And Company Multilayer reinforced hose
WO2019003130A1 (en) * 2017-06-27 2019-01-03 Fitt S.P.A. Ultra-lightweight reinforced flexible hose

Families Citing this family (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103878990B (en) * 2014-03-10 2016-05-11 上海飞舟博源石油装备技术有限公司 The production line of the thermoplasticity continuous-tube of a kind of fiber prepreg tape, bundle shuffling
ES2669349T3 (en) 2014-12-18 2018-05-25 Fitt S.P.A Flexible extendable hose, and process and production line to continuously manufacture the same
WO2017216750A1 (en) * 2016-06-15 2017-12-21 Fitt S.P.A. A connector for the reciprocal connection of an end member of a water supply or a sprayer and a flexible hose
US11332859B2 (en) 2016-08-24 2022-05-17 Federal-Mogul Powertrain Llc Impact resistant, shrinkable braided tubular sleeve and method of construction thereof
CN110260060A (en) * 2019-07-26 2019-09-20 浙江海伦塑胶有限公司 Flexible water pipe
US20220341805A1 (en) * 2019-09-30 2022-10-27 Tatsuta Electric Wire & Cable Co., Ltd. Liquid Leakage Detection Line

Family Cites Families (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4384595A (en) 1981-09-14 1983-05-24 Parker-Hannifin Corporation Hose construction
US4898212A (en) * 1984-10-01 1990-02-06 Eaton Corporation Fatigue resistant hose
US4699178A (en) * 1985-01-25 1987-10-13 Parker Hannifin Corporation Low volumetric expansion hose
ES1036991Y (en) 1997-04-16 1998-05-01 Ibotec Lda PERFECTED FLEXIBLE TUBE FOR WATER CONDUCTION.
EP0969236A3 (en) * 1998-06-29 2002-01-02 Parker Hannifin GmbH Kink resistant high pressure hose

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2015050853A1 (en) * 2013-10-02 2015-04-09 E. I. Du Pont De Nemours And Company Multilayer reinforced hose
WO2019003130A1 (en) * 2017-06-27 2019-01-03 Fitt S.P.A. Ultra-lightweight reinforced flexible hose

Also Published As

Publication number Publication date
BR112012030437A2 (en) 2016-08-09
WO2011161576A1 (en) 2011-12-29

Similar Documents

Publication Publication Date Title
WO2011161576A1 (en) Flexible braided garden hose
US20120042980A1 (en) Reinforced Flexible Hose with High Pressure Strength and Method for its Manufacturing
US20130000767A1 (en) Method of manufacturing rubber hose, rubber hose and rubber hose with end clamp
CA2738728A1 (en) A fiber-reinforced thermoplastic pipe
US7017616B2 (en) Reinforced hose
KR101897377B1 (en) A belt comprising an embedded two-component cord and method for molded power transmission belts
JP7360398B2 (en) Hybrid fiber multiaxial prepreg
SU1745109A3 (en) Long-size moulded profile and method of manufacturing it, thermosettled tape and method for manufacturing it, method of manufacturing termoreducible polymer tape products, method of manufacturing thermoreducible tape
WO2017167858A2 (en) Pressure vessel and method for forming an outer layer of a pressure vessel
KR20080072744A (en) High temperature thermoplastic power steering hose
EP2813607B1 (en) Impregnated-yarn cloth and process for producing impregnated-yarn cloth
AU2012101666A4 (en) Flexible braided garden hose
EP3691878A1 (en) Pressure vessel and method for forming an outer layer of a pressure vessel
NO125285B (en)
CN211624464U (en) Large-diameter flexible composite pipe
CN110454625B (en) Large-caliber flexible composite pipe
EP2563571B1 (en) Method for manufacturing a composite ring, composite ring, use of the ring in a seal assembly and seal assembly
CN115657242B (en) Small-diameter fiber reinforced optical cable and manufacturing process thereof
NZ209973A (en) Lay flat hose reinforcement with multi-filament yarns and mono-filaments twisted together
JP2005315305A (en) Fiber reinforced rubber hose
CA2707915A1 (en) Reinforced flexible hose with high pressure strength and method for its manufacturing
JP2007055220A (en) Molded hose
ITVI20090041U1 (en) FLEXIBLE REINFORCED HOSE WITH HIGH PRESSURE RESISTANCE

Legal Events

Date Code Title Description
FZDE Dead

Effective date: 20150623