CA2707865A1 - Fast film forming water based barrier coating - Google Patents

Fast film forming water based barrier coating Download PDF

Info

Publication number
CA2707865A1
CA2707865A1 CA 2707865 CA2707865A CA2707865A1 CA 2707865 A1 CA2707865 A1 CA 2707865A1 CA 2707865 CA2707865 CA 2707865 CA 2707865 A CA2707865 A CA 2707865A CA 2707865 A1 CA2707865 A1 CA 2707865A1
Authority
CA
Canada
Prior art keywords
poly
film
metal ion
composition
fatty acid
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
Application number
CA 2707865
Other languages
French (fr)
Inventor
Francois Dandenault
Djamel Baghdad Daidj
Serge Berube
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
RETEC F3 TECHNOLOGIES SEC
Original Assignee
Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Individual filed Critical Individual
Publication of CA2707865A1 publication Critical patent/CA2707865A1/en
Abandoned legal-status Critical Current

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/40Additives
    • C09D7/47Levelling agents
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/04Oxygen-containing compounds
    • C08K5/09Carboxylic acids; Metal salts thereof; Anhydrides thereof
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D5/00Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
    • C09D5/02Emulsion paints including aerosols
    • C09D5/024Emulsion paints including aerosols characterised by the additives
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D5/00Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
    • C09D5/02Emulsion paints including aerosols
    • C09D5/024Emulsion paints including aerosols characterised by the additives
    • C09D5/027Dispersing agents
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/40Additives
    • C09D7/43Thickening agents
    • C09D7/44Combinations of two or more thickening agents
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/40Additives
    • C09D7/60Additives non-macromolecular
    • C09D7/63Additives non-macromolecular organic
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09GPOLISHING COMPOSITIONS; SKI WAXES
    • C09G1/00Polishing compositions
    • C09G1/06Other polishing compositions
    • C09G1/14Other polishing compositions based on non-waxy substances
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09GPOLISHING COMPOSITIONS; SKI WAXES
    • C09G1/00Polishing compositions
    • C09G1/06Other polishing compositions
    • C09G1/14Other polishing compositions based on non-waxy substances
    • C09G1/16Other polishing compositions based on non-waxy substances on natural or synthetic resins
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/0091Complexes with metal-heteroatom-bonds
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/04Oxygen-containing compounds
    • C08K5/09Carboxylic acids; Metal salts thereof; Anhydrides thereof
    • C08K5/098Metal salts of carboxylic acids
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L9/00Compositions of homopolymers or copolymers of conjugated diene hydrocarbons
    • C08L9/06Copolymers with styrene
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/31504Composite [nonstructural laminate]
    • Y10T428/31678Of metal
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/31504Composite [nonstructural laminate]
    • Y10T428/31971Of carbohydrate
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/31504Composite [nonstructural laminate]
    • Y10T428/31971Of carbohydrate
    • Y10T428/31989Of wood
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T442/00Fabric [woven, knitted, or nonwoven textile or cloth, etc.]
    • Y10T442/20Coated or impregnated woven, knit, or nonwoven fabric which is not [a] associated with another preformed layer or fiber layer or, [b] with respect to woven and knit, characterized, respectively, by a particular or differential weave or knit, wherein the coating or impregnation is neither a foamed material nor a free metal or alloy layer
    • Y10T442/2164Coating or impregnation specified as water repellent
    • Y10T442/2172Also specified as oil repellent

Landscapes

  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Engineering & Computer Science (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Materials Engineering (AREA)
  • Wood Science & Technology (AREA)
  • Dispersion Chemistry (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Compositions Of Macromolecular Compounds (AREA)
  • Paints Or Removers (AREA)

Abstract

The invention relates to a composition which, when mixed with a polymer composition, allows for the formation of a continuous and cohesive film. The film is characterized in that it provides water, grease and oil resistance, provides a water vapour barrier and can be used as wax replacement treatment and a top coat for flexible packaging, but also on other substrates. This film is formed at a very fast set speed without the need of thermal energy. The composition contains i) a salt of one or more of myristic, palmitic and stearic acid; and preferably also ii) a C9-C18 fatty acid complex of a metal ion, said metal ion having an oxidation state of at least 3. The invention also provides processes and coated substrates.

Description

FAST FILM FORMING WATER BASED BARRIER COATING
TECHNICAL FIELD

The present invention relates to a novel composition that allows for the formation of a continuous and cohesive film which provides water resistance, grease and oil resistance release, water repellency, water vapour resistance at a very fast set speed without the need of a thermal energy, to be used as wax replacement treatment and a top coat for flexible packaging. The invention also relates to packaging, containers, food wrappers, receptacles and the like formed from such coated materials. The invention also relates to methods for making same. The invention also relates to surface treatments in which the surface is for example metal, textile, wood, concrete and related building products.

BACKGROUND ART

Water based barrier coatings when applied to paper and paperboard contain water that has to be removed to form a continuous film. The quality of the continuous film, free of defects, is very important to achieve the optimal barrier properties.

A drying process normally removes water. The drying process is usually a thermal one (conduction, convection, radiation) in which heat is provided to the liquid to vaporize the water.

The drying condition is one of the most important factors that affect the coating performance. Quality problems such as bubbles, blisters, pinholes or cracks can occur with improper drying conditions. The production conditions must be adapted to the type of machine, coating used and the coat weight.

The cost of the drying represents a major part of the process cost, and as energy costs rise, drying efficiency becomes increasingly important.
Thus, in a time of concern over energy environment and petroleum resources, it would be beneficial to be able to coat paper using water based barrier coating without the need of heat or dryer while still having a high rate of speed of coating.

DISCLOSURE OF THE INVENTION

The invention seeks to provide a composition which with a polymer composition allows rapid formation of a dry film.

The invention also seeks to provide a process for providing water .vapour, oil and grease resistance to a material.

The invention further seeks to provide the use of a composition for formation of a coating or film.

The invention still further seeks to provide a substrate material having a film coating.

In one aspect the invention relates to a composition which, when mixed with a polymer composition, allows for the formation of a continuous and cohesive film. The film is characterized in that it provides water, grease and oil resistance, provides a water vapour barrier and can used as wax replacement treatment and a top coat for flexible packaging, but also on other substrates. This film is formed at a very fast set speed without the need of thermal energy.

In another aspect the invention relates to the use of i) a salt of one or more of myristic, palmitic and stearic acid; and ii) a C9-C18 fatty acid complex of a metal ion, said metal ion having an oxidation state of at least 3.

The salt and the fatty acid complex can be added individually or as part of a dispersion to the aforementioned polymer composition.
Accordingly, in another aspect the invention relates to a catalytic composition comprising i) a metal salt of one or more of myristic, palmitic and stearic acid; and ii) a C9 - C18 fatty acid complex of a metal ion, said metal ion having an oxidation state of at least 3.

A further aspect of the invention relates to water-based polymeric composition for film forming comprising i) a dibasic salt of one or more of myristic, palmitic and stearic acid; ii) a C9 - C18 fatty acid complex of a metal ion, said metal ion having an oxidation state of at least 3; and iii) a polymeric composition comprising a polymer, copolymer, or a mixture of polymers or copolymers.

Another aspect of the invention relates to a premixture composition comprising any two of i) a dibasic salt of one or more of myristic, palmitic and stearic acid; ii) a C9 - C18 fatty acid complex of a metal ion, said metal ion having an oxidation state of at least 3; and iii) a polymeric composition comprising a polymer, copolymer, or a mixture of polymers or copolymers.

In yet another aspect the invention relates to a substrate having a surface coated with a film formed from the polymeric composition of the invention.

The invention further relates to a cellulose-based surface comprising, a film formed from the polymeric film-forming composition of the invention. The invention further relates to a metallic surface comprising a film formed from the polymeric film-forming composition of the invention. The invention further relates to a textile comprising a film formed from the polymeric film-forming composition of the invention. The invention further relates to glass comprising a film formed from the polymeric film-forming composition of the invention.
The invention further relates to a process for coating a surface comprising the use of a water-based polymeric composition without the use of thermal energy or microwave energy.
The invention provides, in one embodiment, a coated sheet material that is readily biodegradable, as well as recyclable and repulpable because of the classes of ingredient employed. The present invention provides coated sheet material, such as cellulose-based materials including kraft paper, that is resistant to penetration by grease and oil, and that is also resistant to penetration by water moisture. Accordingly, embodiments of the present invention relate to containers and packaging for foodstuff, for frozen foods, as ovenable containers, as food wrappers, as receptacles, and as storage containers.

In still another aspect of the invention there is provided a composition i) and iii) above for forming a film coating in accordance with the invention.

DESCRIPTION OF PREFERRED EMBODIMENTS

The present invention relates to a water based wax-free coating which forms a film at a very fast rate without the need for added heat. It provides excellent water resistance (tack free), grease and oil resistance and good water vapour barrier properties.

The success of functional coatings generally depends on having a uniform coating. A
continuous film, free of defect, is particularly important for barrier properties. Film formation in coating involves the change from liquid to solid state. This is done by the evaporation of the water and coalescence of the particles of the dispersion.
The polymer is initially present as discrete spheres separated by a continuous water phase.
The water is removed by evaporation and by penetration into the porous substrate. As the concentration increases, the polymer particles move closer together. In this particular case, water is absorbed so fast by the substrate, that the spheres or particles are forced into ever-closer contact.

Eventually, the spheres become crowded so tightly, that the space between them creates capillary forces. As close packing occurs, the capillary force of the water draws the spheres or particles together to form a continuous and cohesive film.

A NDED SHEET

The ease of film formation depends on the glass transition temperature, commonly known as Tg, of the polymer, the particle size, the formulation ingredients and the temperature reached during the drying process.
The present invention relates to an entirely different process wherein a salt such as calcium stearate influences the rate of film formation. Salts such as calcium stearate act as a coalescent agent by reducing the minimum film forming temperature. Also, the salt, such as calcium stearate acts as an emulsifier and reduces the surface tension of the mixture; this allows the coating to wet the surface thoroughly and the water present in the coating is rapidly removed by penetration into the porous paper substrate.

The presence of the fatty acid complex of a metal ion, such as chromium, enhances the rate of the film formation at the same time helping to get a better film property including release, water repellency, water, water vapour, grease and oil resistance.

Therefore the water based barrier coating of the present invention rapidly forms a continuous and cohesive film free of defects, without the need for heat. The fast set drying film formation concept of this novel water based barrier coating composition allows barrier coating technology to extend the application to the non conventional equipment such as size press coaters, spray coaters, curtain coaters and flexo where thermal sources are deficient or absent.

The term catalytic composition herein is intended to mean a pre-mixture of i) a salt of one or more of myristic, palmitic and stearic acid; ii) a C9-C18 fatty acid complex of a metal ion, said metal ion having an oxidation state of at least 3.

The term polymeric film-forming composition herein is intended to mean a composition comprising i) a salt of one or more of myristic, palmitic and stearic acid;
ii) a C9-C18 fatty acid complex of a metal ion, said metal ion having an oxidation state of at least 3; and iii) a polymeric composition comprising a polymer, copolymer, or a mixture of polymers or AMEMED SHEET
copolymers.

It has been found that air exposure to the polymeric film-forming composition of the invention leads to film formation from the composition, such as a film forming on its surface. Accordingly, one aspect of the invention relates to a pre-mixture comprising of no more than two of i) a salt of one or more of myristic, palmitic and stearic acid; ii) a C9 - C18 fatty acid complex of a metal ion, said metal ion having an oxidation state of at least 3; and iii) a polymeric composition comprising a polymer, copolymer, or a mixture of polymers or copolymers.

The salt of one or more of myristic, palmitic and stearic acid is a typically a dibasic metal salt of these acids, and may be selected from, for instance, sodium stearate, potassium stearate, calcium stearate, zinc stearate; sodium myristate, potassium myristate, calcium myristate, or zinc myristate; sodium palmitate, potassium palmitate, calcium palmitate, and zinc palmitate. The salts may be in the form of an emulsion, dispersion, or in a solvent-free state.

In a suitable embodiment, the salt of one or more of myristic, palmitic and stearic acid is a metal salt of stearic acid, namely a metal stearate, for example, sodium stearate or lithium stearate. More typically, the metal stearate is a dibasic metal salt of stearic acid, such as calcium stearate or zinc stearate.

Dispersions of calcium or zinc stearate are sold commercially under the trade marks Devflo 50LPH, Devflo 50C and Devflo 40 RZI. Commercial stearate dispersions or emulsions, such as those from BASF or Rohm & Haas, are also highly suitable.

The C9-C,s fatty acid complex of a metal ion, said metal ion having an oxidation state of at least 3, is a preferred component of the catalyst composition and of the polymeric film-forming composition. Quilon rM metal complexes of fatty acids have been found to be particularly suitable. Other suitable release coating materials include, for example, iron(+3)-fatty acid complexes and titanium(+4)-fatty acid complexes. Good results have been AME'ZDED SHEET
achieved with trivalent metal complexes of fatty acids, such as those.
mentioned above.
Accordingly, the C9-C18 fatty acid complex of a metal ion, said metal ion having an oxidation state of at least 3, may be selected from a Werner complex, a trivalent metal complex of a C9-C18 fatty acid, a tetravalent metal complex of a C9-C18 fatty acid, such as chrome-C9-C18-fatty acid complexes, iron(+3)-C9-C18 fatty acid complexes, or titanium(+4)-C9-C18-fatty acid complexes.

Without being bound by a particular theory, the C9-C18 fatty acid complex of a metal ion, said metal ion having an oxidation state of at least +3, may, in certain embodiments have the following structure:

O) O
R' X\i O O I ~X
M" H H ,M, HO"" 1 O"" I "-OH
H X H X H

wherein M is the metal of the metal ion, R' is the solvent within which the metal complex is dispersed or emulsified, and X is a halogen, such as chlorine.

The metal ion is suitably chromium, such as in chromimium pentahydroxy( tetradecanoato) di-, tetradecanoato chromic chloride hydroxide, and octadecanoato chromic acid hydroxide.
These are conventionally known as QuilonTM C or C-9, QuilonTM M, and QuilonTM
S. Also suitable as the C9 - C18 fatty acid complex of a metal ion are QuilonTM L, QuilonTM L-11 and QuilonTM H, including mixtures of any of the foregoing.

Thus, the Quilon complex may be Quilon C, Quilon L, Quilon M, Quilon H or Quilon S to provide specific properties.

QuilonTM metal complexes of fatty acids are Werner chrome complexes of a fatty acid. A
suitable embodiment of the invention comprises, as a C9 - C18 fatty acid complex of a metal ion, said metal ion having an oxidation state of at least 3, a Werner complex, such as a Werner chrome complex.

C11-C18 fatty acid complexes of a metal ion having an oxidation stable of at least 3, such as chromium, have been found expressly suitable.

The C9-C18 fatty acid complex of a metal ion, said metal ion having an oxidation state of at least 3 may be in the form of a dispersion, suspension, emulsion, or solution in a suitable solvent. The solvent may be water, an alcohol, water-miscible organic solvents, alcohol-miscible organic solvents, and combinations thereof. Suitable alcohols include methanol, ethanol, proponol, isopropanol, butanol, pentanol, hexanol, heptanol, and cyclohexanol.
Suitable water- or alcohol-miscible organic solvents include acetonitrile, ethyl acetate, pentane, hexane, heptane and petroleum ether.

An important aspect of the invention relates to the use of a salt of one or more of myristic, palmitic and stearic acid; and a C9 - C18 fatty acid complex of a metal ion, said metal ion having an oxidation state of at least 3 for the preparation of a film on a surface. These components can be added individually or as a mixture, such as in the form of a dispersion, suspension, emulsion, or solution.

An important aspect of the invention relates to a water-based mixture of a salt of one or more of myristic, palmitic and stearic acid; and a C9-C18 fatty acid complex of a metal ion, said metal ion having an oxidation state of at least 3. The catalytic composition of the invention may be in the form of a dispersion, suspension, emulsion, or solution. An advantage of the present invention is that the catalytic composition of the invention may be water-based and still provide the fast-film formation on the surface. The term water-based mixture is intended to mean a dispersion, suspension, emulsion, or solution wherein at least 30%
(v/v) of the solvent is water, such as at least 40%, more typically at least 50%.

In a highly suitable embodiment of the water-based mixture of a salt of one or more of myristic, palmitic and stearic acid; and a C9-C18 fatty acid complex of a metal ion, said metal ion having an oxidation state of at least 3, the salt of one or more of myristic, palmitic and stearic acid is selected from the group consisting of calcium stearate and zinc stearate.

In a further highly suitable embodiment of the water-based mixture of a salt of one or more of myristic, palmitic and stearic acid; and a C9-C18 fatty acid complex of a metal ion, said metal ion having an oxidation state of at least 3, the C9-C18 fatty acid complex of a metal ion is a chrome- C9-C18 fatty acid complex, such as one having the chemical composition of QuilonTM C. In a highly suitable embodiment, the catalytic composition of the invention comprises calcium stearate and QuilonTM C.

The ratio of i) a salt of one or more of myristic, palmitic and stearic acid to ii) a C9-C18 fatty acid complex of a metal ion in the water-based catalytic composition of the invention will vary depending on the nature of the polymer composition with which the catalytic composition will eventually be mixed, and with the nature of the surface to be covered.
Typically, the ratio of i) a salt of one or more of myristic, palmitic and stearic acid to ii) a C9-C18 fatty acid complex of a metal ion in the water-based catalytic composition, is in the range of about 5:1 to 20:1, such as from about 7:1 to 20:1, such as from about 5:1 to 15:1, more typically of about 7:1 to 15:1.

In a highly suitable embodiment of the invention, the catalytic composition of the invention comprises calcium stearate and QuilonTM C in a weight ratio of 5:1 to 15:1, such as about 7:1 to 15:1. In one embodiment calcium stearate and QuilonTM C were combined in a ratio of 17 to 1.5 The catalytic composition of the invention may comprise a solvent-free combination of i) the salt of one or more of myristic, palmitic and stearic acid and ii) a C9-C18 fatty acid complex of a metal ion. Alternatively, the catalytic composition of the invention may comprise a combination of i) the salt of one or more of myristic, palmitic and stearic acid and ii) a C9-C18 fatty acid complex of a metal ion dispersed, dissolved or suspended in the solvent within which the C9-C18 fatty acid complex of a metal ion was dispersed or suspended.
In a further AMENDED SHEET

alternative, the catalytic composition of the invention may comprise a combination of i) the salt of one or more of myristic, palmitic and stearic acid and ii) a C9-C18 fatty acid complex of a metal ion, and may be dispersed, dissolved or suspended in water or an aqueous mixture, such aqueous mixture typically comprising water and the solvent or solvents within 5 which each of i) the salt of one or more of myristic, palmitic and stearic acid and ii) the C9-C18 fatty acid complex of a metal ion were dispersed, dissolved or suspended.

In an embodiment of the invention comprising i) calcium or zinc stearate and ii) a chrome-C9-C18-fatty acid complex such as QuilonTM C, and water, the components are present in a 10 ratio of 15-20 to 1-2 to 1-2, such as 17 to 1.5 to 1.5.

The catalytic composition of the invention is combined with iii) a polymeric composition comprising a polymer, copolymer, or a mixture of polymers or copolymers to form a polymeric film-forming composition. Accordingly, a further aspect of the invention relates to a polymeric film-forming composition comprising i) a salt of one or more of myristic, palmitic and stearic acid; ii) a C9-C18 fatty acid complex of a metal ion, said metal ion having an oxidation state of at least 3; and iii) a polymeric composition comprising a polymer, copolymer, mixtures of polymers or copolymers. In a typical embodiment, the polymeric film-forming composition is a water-based polymeric film-forming composition.
In a highly typical embodiment, the water-based polymeric film-forming composition comprises calcium or zinc stearate, a chrome-C9-Ci8-fatty acid complex such as QuilonTM C, water, and a polymeric composition comprising a polymer, copolymer, or a mixture of polymers or copolymers.

The polymer, copolymer, or mixtures of polymers or copolymers, are typically water dispersible polymers, or copolymer and are film-forming polymers or copolymers. In the preferred embodiment, the water dispersible film forming polymers or copolymers have a Glass Transition Temperature of from about -60 to 105 C, and are suitably selected to form a non-blocking film.

Polymers that may be used as cross-linkable polymers resistant to water moisture in the AMENDED SHEET
barrier coating composition include but are not limited to: polymers and copolymers of poly(dienes) such as poly(butadiene), poly(isoprene), and poly(1-penetenylene);

= poly(acrylics) such as poly(benzyl acrylate), poly(butyl acrylate) (s), poly(2-cyanobutyl acrylate), poly(2-ethoxyethyl acrylate), poly(ethyl acrylate), poly(2-ethylhexyl acrylate), poly(fluoromethyl acrylate), poly(5,5,6,6,7,7,7-heptafluoro-3-oxaheptyl acrylate), poly(heptafluoro-2-propyl acrylate), poly(heptyl acrylate), poly(hexyl acrylate), poly(isobomyl acrylate), poly(isopropyl acrylate), poly(3-methoxybutyl acrylate), poly(methyl acrylate), poly(nonyl acrylate), poly(outyl acrylate), poly(propyl acrylate), and poly(p-tolyl acrylate);

= polyvinylacrylates, fluorocarbons and fluoropolymers;

= poly(acrylamides) such as poly(acrylamide), poly(N-butylacrylamide), poly(N,N-dibutylacrylamide), poly(N-dodecylacrylamide), and poly(morpholylacrylamide);
= poly(methacrylic acids) and poly(methacrylic acid esters) such as poly(benzyl methacrylate), poly(octyl methacrylate), poly(butyl methacrylate), poly(2-chloroethyl methacrylate), poly(2-cyanoethyl methacrylate), poly(dodecyl methacrylate), poly(2-ethylhexyl methacrylate), poly(ethyl methacrylate), poly(l, 1, 1 -trifluoro-2-propyl methacrylate), poly(hexyl methacrylate), poly(2-hydroxyethyl methacrylate), poly(2-hydropropyl methacrylate), poly(isopropyl methacrylate), poly(methacrylic acid), poly(methyl methacrylate) in various forms such as, atactic, isotactic, syndiotactic, and heterotactic; and poly(propyl methacrylate);

= poly(methacrylamides) such as poly(4-carboxy phenylmethacrylamide);

= other alpha-and beta-substituted poly(acrylics) and poly(methacrylics) such as poly(butyl chloracrylate), poly(ethyl ethoxycarbonylmethacrylate), poly(methyl fluoroacrylate), and poly(methyl phenylacrylate);

= poly(vinyl ethers) such as poly(butoxyethylene), poly(ethoxyethylene), poly(ethylthioethylene), = (dodecafluorobutoxyethylene), poly poly(2,2,2-trifluoroethoxytrifluoroethylene), poly(hexyloxyethylene), poly(rnethoxyethylene), and poly(2-methoxypropylene);
= poly(vinyl halides) and poly(vinyl nitriles) such as poly(acrylonitrile), poly(1,1-dichloroethylene), poly(chlorotrifluoroethylene), poly(1,1-dichloro-2-fluoroethylene), poly(l,1-difluoroethylene), poly(methacrylonitrile), poly(vinyl chloride), and poly(vinylidene chloride);

= poly(vinyl esters) such as poly(vinyl acetate), poly(benzoyloxyethylene), poly(4-butyryloxybenzoyloxyethylene), poly(4-ethylbenzoyloxyethylene), poly[(trifluoroacetoxy)ethylene], poly[(heptafluorobutyryloxy)ethylene], poly(formyloxyethylene), poly[(2-methoxybenzoyloxy)ethylene], poly(pivaloyloxyethylene), and poly(propionyloxyethylene);

= poly(styrenes) such as, poly(4-acetylstyrene), poly[3-(4-biphenylyl)styrene], poly(4-[(2-butoxyethoxy) methyl] styrene), poly(4-butoxymethyl styrene), poly(4-butoxystyrene), poly(4-butylstyrene), poly(4-chloro-2-methylstyrene), poly(2-chlorostyrene), poly(2,4-dichloro styrene), poly(2-ethoxymethyl styrene), poly(4-ethoxystyrene), poly(3-ethylstyrene), poly(4-fluorostyrene), poly(perfluorostyrene), poly(4-hexylstyrene), poly [4-(2-hydroxyethoxymethyl)styrene], poly [4-(1-hydroxy-l-methylpropyl)styrene], poly(2-methoxymethylstyrene), poly(2-methoxystyrene), poly(alpha-methylstyrene), poly(2-methylstyrene), poly(4-methoxystyrene), poly(4-octanoylstyrene), poly(4-phenoxystyrene), poly(4-phenylstyrene), poly(4-propoxystyrene), and poly(styrene);
= poly(oxides) such as poly(ethylene oxides), poly(tetrahydrofuran), poly(oxetanes), poly(oxybutadiene), poly[oxychloromethyl)ethylene], poly(oxy-2-hydroxytrimethyleneoxy-1,4-phenylenemethylene-1, 4-phenylene), poly(oxy-2,6-dimethoxy-1,4-phenylene), and poly(oxy-1,3-phenylene);

= poly(carbonates) such as polycarbonate of Bisphenol A, and poly[oxycarbonyloxy-4,6-dimethyl]-1,2-phenylenemethylene-3,5-dimethyl-1,2-phenylene];
= poly(esters) such as poly(ethylene terephthalate), poly[(1,2-diethoxycarbonyl)ethylene], poly[(1,2-dimethoxycarbonyl)ethylene], poly(oxy-2-butenyleneoxysebacoyl), poly[di(oxyethylene)oxyadipoyl], poly(oxyethyleneoxycarbonyl-1,4-cyclohexylenecarbonyl), poly(oxyethyleneoxyisophthaloyl), poly[di(oxyethylene)oxyoxalyl], poly[di(oxyethylene)oxysuccinyl], poly(oxyethyleneoxyterephthaloyl), poly(oxy-1,4-phenyleneisopropyiidene-1,4-phenylene oxysebacoyl), and poly(oxy-1,3-phenyleneoxyisophthaloyl);

poly(anhydrides) such as poly(oxycarbonyl-1,4-phenylenemethylene-1,4-phenyl enecarbonyl), and poly(oxyisophthaloyl);

= poly(urethanes) such as poly(oxycarbonyliminohexamethyleneiminocarbonyloxydecamethylene), poly(oxyethyleneoxycarbonyliminiohexamethyleneiminocarbonyl), poly(oxyethyleneoxycarbonylimino-1,4-phenylenetrimethylene-1,4-phenyleneiminocarbonyl), poly(oxydodecamethyleneoxycarbonyliminodecamethyleneiminocarbonyl), and poly(oxytetramethyleneoxycarbonylimino-1, 4-phenylenemethylene-1,4-phenyleneiminocarbonyl);

= poly(siloxanes) such as, poly(dimethylsiloxane), poly[oxy(methyl)phenylsilylene], and poly(oxydiphenylsilylene-1,3-phenylene);

= poly(sulfones) and poly(sulfonamides) such as poly[oxycarbonyl di(oxy- 1,4-phenylene)sulfonyl-1, 4-phenyleneoxy-1,4-phenylene], poly[oxy-1,4-phenylenesulfinyl-1,4-phenyleneoxy-1, 4-phenylenecarbonyl-1,4-phenylene) poly(oxy-1,4-phenylenesulfonyl-1,4-phenylene), and poly(sulfonyl-1,3-cyclohexylene);

= poly(amides) such as nylon-6, nylon-6,6, nylon-3, nylon-4,6, nylon-5,6, nylon-6,3, nylon-6,2, nylon-6,12, and nylon-12;

= poly(imines) such as poly(acetyliminoethylene), and poly(valeryl iminoethylene);
= poly(benzimidazoles) such as poly(2,6-benzimidazolediyl-6,2-benzimidazolediyloctamethylene);
= carbohydrates such as amylose triacetate, cellulose triacetate, cellulose tridecanoate, ethyl cellulose, and methylcellulose;

= and polymer mixtures and copolymers thereof such as poly(acrylonitrile-co-styrene) with poly(e-caprolactone), or poly(ethyt methacrylate), or poly(methyl methacrylate);

= Poly (acrylonitrile-co-vinylidene chloride) with poly(hexamethylene terephthalate);

= Poly (allyl alcohol-co-styrene) with poly(butylene adipate), or poly(butylene sebacate);
poly(n-amyl methacrylate) with poly(vinyl chloride);

= bisphenol A polycarbonate with poly(e-caprolactone), or poly(ethylene adipate), or poly(ethylene terephthalate), or novolac resin;

= poly(butadiene) with poly(isoprene);

= poly(butadiene-co-styrene) with glycerol ester of hydrogenated rosin;

= poly(butyl acrylate) with poly(chlorinated ethylene), or poly(vinyl chloride);
= poly(butyl acrylate-co-methyl methacrylate) with poly(vinyl chloride);

= poly(butyl methacrylate) with poly(vinyl chloride);

= poly(butylene terephthalate) with poly(ethylene terephthalate), or poly(vinyl acetate-co-vinylidene chloride);

= poly(e-caprolactone) with poly(chlorostyrene), or poly(vinyl acetate-co-vinylidene chloride);

= cellulose acetate with poly(vinylidene chloride-co-styrene);

= cellulose acetate-butyrate with poly(ethylene-co-vinyl acetate);
= poly(chlorinated ethylene) with poly(methyl methacrylate);

= poly(chlorinated vinyl chloride) with poly(n-butyl methacrylate), or poly(ethyl methacrylate), or poly(valerolactone);

= poly(chloroprene) with poly(ethylene-co-methyl acrylate);

= poly(2,6-dimethyl-1,4-phenylene oxide) with poly(a-methylstyrene-co-styrene styrene), or poly(styrene);

5 = poly(ethyl acrylate) with poly(vinyl chloride-co-vinylidene chloride), or poly(vinyl chloride);

= poly(ethyl methacrylate) with poly(vinyl chloride);

= poly(ethylene oxide) with poly(methyl methacrylate);
= poly(styrene) with poly(vinyl methyl ether); and 10 = poly(valerolactone) with poly(vinyl acetate-co-vinylidene chloride).

The water dispersible film-forming are typically selected from the group comprising:
- Styrene butadiene copolymers, typically in a dispersion;
- Modified styrene butadiene copolymers, typically in a dispersion;
- Styrene / acrylate copolymers, typically in a dispersion:
15 - Carboxylated polystyrene, typically in a dispersion:
- Acrylic / polyacrylic polymers, typically in a emulsion - Polyvinyl Acetate;
- Polypolyvinyl alcohol, - Polyvinylacetate-ethylene, - Polyvinyl acrylic;
- Soy protein polymer;
- Corn Zein (protein) or starch, typically in a dispersion;
Polyolefin dispersion as modified propylene-based dispersion;
- Rosin ester dispersions, and - Polyvinylidene chloride.
The present invention relates to a novel composition that allows for the formation of a continuous and cohesive film which provides water resistance, grease and oil resistance, and water vapour barrier properties at a very fast set speed without the need of a thermal energy and which can be used as wax replacement treatment and a top coat for flexible packaging.
The absence of the need to apply thermal energy has dramatic advantages from an industrial, commercial, plant manufacturing and economic stand point. The ability to provide a continuous and cohesive film which provide a water resistance, grease and oil resistance, and water vapour barrier properties without the presence of wax has dramatic environmental implications, as well as economic considerations given the volatile costs of petroleum based products.

The term absence of thermal energy, or the need for added thermal energy is intended to mean that a heater, oven or other direct heating device is not required in the film-forming process of the-invention. The process occurs without direct heating. Otherwise stated, the film-forming process occurs at a temperature from about 0 to 50 C, typically from about 10 to 45 C, such as 15 to 40 C, typically at ambient temperature between 15 to 35 C.

The catalytic composition allows for the water-based polymeric composition to form a film at a first rate without added heat. The catalytic composition allows for the water-based polymeric composition to form a film without added heat with the film-formation in less than one minute from application of the composition to the surface. The catalytic composition allows for the water-based polymeric composition to form a film without added heat and without the use of wax. The terms wax free composition, free of wax, without wax is intended to mean a polymeric composition, and resultant film with less than 0.1% wax, typically with 0% wax.

The film-forming polymeric composition of the invention may optionally comprise a tackifier resin, such as an aqueous dispersion of glycerol ester of hydrogenated rosin.

The film-forming polymeric composition of the invention may optionally comprise a filler selected from the group consisting of delaminated clays, kaolin, mica, talc or a mixture, silicate, calcium silicate, calcium carbonate, aluminium hydrate, and mixtures thereof.

The film-forming polymeric composition of the invention may optionally comprise a dispersing agent, a thickener agent, a defoaming agent, a slip agent, an antiskid agent, rheology modifiers, pigments, susceptor materials, crosslinking agents, catalysts, flame retardants, biocides, and wetting agent.

Pigment may be added to the film-forming composition to give the surface of the coated substrate or sheet material a desired appearance. For example, it may be desired that a food-contacting surface of the coated sheet material be a white color. In the event brown kraft paper is used as the substrate sheet material, titanium dioxide may be added to the barrier coating composition to make it white and to make the food-contacting surface of the sheet material white when the barrier coating composition is applied. Pigments such as TI-PURE
900, a titanium dioxide pigment made by DuPont, are suitable pigments for the barrier coating. Other pigments or dispersions may be suitable so long as they do not significantly degrade the performance of the barrier coating composition.

A dispersing agent may be added to the film-forming composition to help disperse and suspend any component, including fillers and pigment particles, in the composition before application, and to stabilize the suspension. Any of a variety of dispersing agents may be used. For example, dispersing agents such as tetra sodium pyrophosphate ("TSPP") and sodium hexa meta phosphate are suitable for this purpose. It may be desirable to add a minor amount of fine metal powder or flakes, such as aluminum powder or flakes, to the barrier coating composition or release coating composition as a susceptor material.

The fast drying film formation barrier coatings composition suitably comprises, in weight %
to a total of 100%, the following:

- Stearate calcium, aluminium or zinc dispersion: 5 to 30%, preferably 17 to 27%
- C11- C18 fatty acid complex of a metal ion ( Quilon L, C or S) 0.5 to 3%, preferably 1 to 3%
- Dispersion of polymer or a mixture 25 to 80%, preferably 80 to 50%
- Filler as powder or dispersion of slurry 0 to 30%
- Additives 0 to 5%, preferably 0 to 3%
The film-forming composition of the invention is applied, without the need for added thermal energy, in the form of a solution, dispersion, emulsion, suspension, or in a solvent-free form to the surface of a material for film-formation. The material may be cellulose-based, metallic, textile, cement, sand, stone or glass. Cellulose-based materials include paper, card, wood of all sorts, including paperboard, kraft paper. Some of the numerous uses include use in frozen-foods, food packaging, paper for baking, corrugated paperboard, cardboard boxes, wrapping materials for consumable and non-consumable goods, such as hamburgers and sandwiches, such as in fast-food outlets. Metallic surfaces, such as pans, pots and baking trays, each comprising a film prepared from a film-forming composition of the invention, are also anticipated. Furniture. and wood-based building materials, each comprising a film prepared from a film-forming composition of the invention, are also anticipated. Cement, outdoor tiling, pavement and the like, each comprising a film prepared from a film-forming composition of the invention, are also anticipated.

While the use of component ii) hereinbefore, namely, the C9-Ci8 fatty acid complex of a metal ion is preferred, it is found that acceptable film forming compositions are provided by components i) and iii) described hereinbefore, in accordance with the invention, especially when component i) is in a relatively high concentration. Typically these compositions will comprise 20 to 40% by weight of component i) and 80 to 60% of component iii) to a total of 100%.

EXAMPLES

In order to illustrate the foregoing novel compositions, the following examples are provided AMENDED SHEET
to further teach preferred embodiments of the invention. The novel water based barrier coating compositions are expressed in weight % to a total of 100%.

Example 1 Devflo 50C ...........: 18.0%
Quilon C ..............: 2.0%
Styronal 4606X......: 80.0% (trade mark for an aqueous styrene-butadiene dispersion) 1 o Example 2 Devflo 50C ............. 17.5%
Quilon C ................ 2.5%
Styronal 4606X......: 40.0%
Acronal S728.......: 40.0% (trade mark for an aqueous dispersion of styrene n-butyl acrylate) Example 3 Devflo 50C ...............: 17.5%
Quilon C .................... 2.5%
Styronal 4606X.........: 50.0%
Alsibronz 39 .............: 10.0%
Polyplate P ................ 10.0%
Polygloss 90 .............: 19.6%
Tamol 850 ................: 0.2% (trade mark for a naphthalene sulfonic acid condensation product) Defoamer colloid 963..: 0.2%

AMEND D SHEET

Example 4 Devflo50LPH............. :18.0%
Quilon C ............ ......: 2.0%
5 Styronal 4606X...........:80.0%
Example 5 Devflo 50LPH ..............: 17.5%
10 Quilon C .....................: 2.5%
Styronal 4606X.... ....: 40.0%
Acronal S728 .............: 40.0%
Example 6 Devflo50LPH ...............: 17.5%
Quilon C ......................: 2.5%
Styronal 4606X..... ......: 50.0%
Alsibronz 39 .................: 10.0%
Polyplate P ............. ..: 10.0 %
Polygloss 90 .................: 19.6%
Tamol 850........... ......: 0.2%
Defoamer colloid 963......: 0.2%
Example 7.

Devflo 40 RZ1.......: 18.0%
Quilon C ..............: 2.0%
Styronal 4606X......: 80.0%
All percentages herein are by weight unless otherwise indicated.

Claims (20)

1. The use together in a film-forming polymeric composition of i) a salt of one or more of myristic, palmitic and stearic acid; and ii) a C9-C18 fatty acid complex of a metal ion, said metal ion having an oxidation state of at least 3 for the formation of wax-free coat or film.
2. A composition for use in a film-forming polymer composition comprising i) a salt of one or more of myristic, palmitic and stearic acid; and ii) a C9-C18 fatty acid complex of a metal ion, said metal ion having an oxidation state of at least 3, in a weight ratio of i) to ii) of 5:1 to 20:1, said composition of i) and ii) effecting formation of a film of the film-forming polymer composition at a temperature less than 50°C.
3. The composition according to claim 2 in the form of a dispersion, emulsion, solution, or suspension.
4. The composition according to claim 2 or 3, wherein the salt of one or more of myristic, palmitic and stearic acid is selected from the group consisting of calcium stearate and zinc stearate.
5. The composition according to any one of claims 2 to 4, wherein the C9-C18 fatty acid complex of a metal ion is a chromium-C9-C1g fatty acid complex.
6. A film-forming composition comprising a) 20 to 40%, by weight, of a salt of one or more of myristic, palmitic and stearic acid; and b) 80 to 60%, by weight, of a film-forming polymeric composition comprising a polymer, copolymer, mixtures of polymers or copolymers, to a total of 100% of a) and b).
7. A composition according to claim 6, further comprising c) a C9-C18 fatty acid complex of a metal ion, said metal ion having an oxidation state of at least 3, in a weight ratio of a) to c) of 5:1 to 20:1.
8. The composition according to claim 6 or 7 in the form of a dispersion, emulsion, solution, or suspension.
9. The composition according to any one of claims 6 to 8, wherein the polymeric composition comprises a polymer, copolymer or a mixture of polymers or copolymers selected from the group consisting of styrene butadiene copolymers, modified styrene butadiene copolymers, styrene / acrylate copolymers, carboxylated polystyrene, acrylic / polyacrylic polymers, polyvinyl acetate; polypolyvinyl alcohol, polyvinylacetate-ethylene, polyvinyl acrylic; soy protein polymer; corn zein (protein), starch, polyolefin dispersion as modified propylene-based dispersion; and polyvinylidene chloride.
10. The composition of claim 8, comprising at least 50% (v/v) water.
11. A process for providing water, vapour, oil and grease resistance to a material comprising I. combining a) a salt of one or more of myristic, palmitic and stearic acid;
and b) a polymeric composition comprising a polymer, copolymer, mixtures of polymers or copolymers and II. allowing a film to form on the material at a temperature less than 50°C.
12. The process of claim 11, wherein step 1) further comprises combining a) and b) with c) a C9-C18 fatty acid complex of a metal ion, said metal ion having an oxidation state of at least 3.
13. The process of claim 11, wherein in step I), a) comprises 20 to 40% by weight and b) comprises 80 to 60% by weight, to a total of 100%, by weight of a) and b).
14. The process of claim 12 wherein said salt in a) is calcium stearate and said metal ion in c) is chromium ion.
15. The process of claim 12 wherein a) and c) are in a ratio of 5:1 to 20:1.
16. A process for providing water, vapour, oil and grease resistance to a material comprising a. combining i) a salt of one or more of myristic, palmitic and stearic acid;
ii) a C9-C18 fatty acid complex of a metal ion, said metal ion having an oxidation state of at least 3; and iii) a polymeric composition comprising a polymer, copolymer, or a mixture of polymers or copolymers and b. allowing a film to form without added thermal or microwave energy.
17. A material comprising a substrate having a surface with a film coating formed by coating the surface with a film forming composition comprising a) 20 to 40%, by weight, of a salt of one or more of myristic, palmitic and stearic acid; and b) 80 to 60%, by weight, of a polymeric composition comprising a polymer, copolymer, or a mixture of polymers or copolymers, to a total of 100% of a) and b); and allowing the film coating to form at a temperature less than 50°C.
18. The material according to claim 17 wherein the film forming composition further comprises c) a C9-C18 fatty acid complex of a metal ion, said metal ion having an oxidation state of at least 3.
19. The material according to claim 18 wherein a) and c) are in a weight ratio of 5:1 to
20: 1.

20. The material according to any one of claims 17 to 19, wherein the substrate is selected from a cellulose based material, a metallic based material, a glass based material, a textile based material, concrete material, wood material and building product material.
CA 2707865 2007-12-06 2008-12-04 Fast film forming water based barrier coating Abandoned CA2707865A1 (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
US99681407P 2007-12-06 2007-12-06
US60/996,814 2007-12-06
PCT/CA2008/002139 WO2009070895A1 (en) 2007-12-06 2008-12-04 Fast film forming water based barrier coating

Publications (1)

Publication Number Publication Date
CA2707865A1 true CA2707865A1 (en) 2009-06-11

Family

ID=40717241

Family Applications (1)

Application Number Title Priority Date Filing Date
CA 2707865 Abandoned CA2707865A1 (en) 2007-12-06 2008-12-04 Fast film forming water based barrier coating

Country Status (7)

Country Link
US (2) US8440262B2 (en)
EP (1) EP2220153B1 (en)
CN (1) CN101970561B (en)
BR (1) BRPI0820932A2 (en)
CA (1) CA2707865A1 (en)
ES (1) ES2820336T3 (en)
WO (1) WO2009070895A1 (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2010139070A1 (en) * 2009-06-04 2010-12-09 Retec F3 Technologies, Sec Fast film forming water based barrier coating
US8440262B2 (en) 2007-12-06 2013-05-14 Retec F3 Technologies, Sec. Fast film formation water based barrier coating
WO2013091111A1 (en) * 2011-12-22 2013-06-27 Retec F3 Technologies, Sec Film formation with calcite

Families Citing this family (15)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
AU2010255848B2 (en) * 2009-06-02 2015-01-22 Akzo Nobel Coatings International B.V. Waterborne coating composition comprising a polyester and a metal salt of a fatty acid
US20130292279A1 (en) 2012-05-04 2013-11-07 R.J. Reynolds Tobacco Company Transparent moisture barrier coatings for containers
CN104894840B (en) * 2015-05-29 2017-01-18 北京市劳动保护科学研究所 Preparation method of hydrophobic thin-film material for protective facial mask
CN110073056B (en) 2016-10-31 2022-05-17 太阳化学公司 Grease, oil and water resistant coating composition
EP3585942A1 (en) 2017-02-27 2020-01-01 WestRock MWV, LLC Heat sealable barrier paperboard
CN118166576A (en) 2017-04-28 2024-06-11 太阳化学公司 Heat sealable barrier coatings
CN107938429B (en) * 2017-11-27 2021-01-05 西安石油大学 Preparation method of hydrophobic polystyrene coated paper substrate
EP4219139B1 (en) 2017-11-30 2025-06-25 Dart Container Corporation Process for forming a paper container and related methods and materials
KR102153163B1 (en) 2017-12-26 2020-09-07 주식회사 포스코 COATING COMPOSITION FOR SURFACE TREATMENT OF Mg-CONTAINING GALVANIZED STEEL SHEET AND GOATED STEEL SHEET WITH THE SAME
KR102164100B1 (en) 2018-08-31 2020-10-12 주식회사 포스코 COMPOSITION FOR SURFACE TREATMENT OF Mg-CONTAINING GALVANIZED STEEL SHEET AND Mg-CONTAINING GALVANIZED STEEL SHEET SURFACE-TREATED USING THE SAME
CN109133330B (en) * 2018-08-31 2022-02-08 廊坊市松铭伟业科技有限公司 Preparation method of polypropylene-based supported nano photocatalytic type biological filler
KR102142781B1 (en) 2018-11-29 2020-08-07 주식회사 포스코 COMPOSITION FOR SURFACE TREATMENT OF Mg-CONTAINING GALVANIZED STEEL SHEET AND Mg-CONTAINING GALVANIZED STEEL SHEET SURFACE-TREATED USING THE SAME
KR20210094133A (en) * 2018-12-21 2021-07-28 허니웰 인터내셔날 인코포레이티드 Articles comprising a water-based top-coat
JP2023516742A (en) 2020-03-04 2023-04-20 ウエストロック・エム・ダブリュー・ヴイ・エルエルシー Coffee stain resistant cellulose structures and related containers and methods
CN120925354B (en) * 2025-10-13 2025-12-05 都佰城新材料技术(上海)有限公司 Mineral-based easily-recyclable compostable aqueous barrier coating and preparation method thereof

Family Cites Families (18)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2914412A (en) * 1956-05-21 1959-11-24 Stephan John Thomas Combination polyglycol and fatty acid defoamer composition
GB1051514A (en) 1964-06-18
US3480466A (en) * 1967-03-17 1969-11-25 Scott Paper Co Release paper for debossing plastic sheets
CA1098242A (en) 1976-03-24 1981-03-24 Frederick W. Meadus Pressure- and heat-sensitive coatings
US3864151A (en) * 1973-07-02 1975-02-04 Anchor Hocking Corp Glass article coated with plastic and lubricity coatings and method of coating
US3946135A (en) * 1974-11-07 1976-03-23 Scott Paper Company Release coating composition and release papers prepared therefrom
US4141868A (en) * 1976-07-07 1979-02-27 Rohm And Haas Company Water-based coating compositions
US4367276A (en) * 1977-05-23 1983-01-04 Ani-Live Film Service Inc. Dry transfer of electrophotographic adhesive toner images
SU1650665A1 (en) * 1988-12-30 1991-05-23 Московский Технологический Институт Легкой Промышленности Polymeric composition
DE3931907A1 (en) * 1989-09-25 1991-04-04 Henkel Kgaa AQUEOUS LACQUER SPRAY PROTECTIVE COATING FOR SPRAY CABINS AND METHOD FOR THE PRODUCTION THEREOF
JPH0516550A (en) 1991-07-08 1993-01-26 Ricoh Co Ltd Thermal transfer recording medium
US5981011A (en) * 1992-01-22 1999-11-09 A*Ware Technologies, L.C. Coated sheet material
US6143113A (en) * 1998-03-02 2000-11-07 Le Groupe Recherche I.D. Inc. Repulpable corrugated boxboard
US6103802A (en) * 1998-08-18 2000-08-15 Westvaco Corporation Water-based release coatings
US6706411B2 (en) * 1999-12-24 2004-03-16 Sumitomo Metal Industries, Ltd. Rust-preventing lubricated steel materials and coating compositions therefor
WO2005044469A1 (en) 2003-10-31 2005-05-19 Appleton Papers Inc. Recyclable repulpable coated paper stock
US20060062850A1 (en) * 2004-09-13 2006-03-23 Chen John C Controlled release antimicrobial polymer compositions
CN101970561B (en) 2007-12-06 2013-01-23 雷泰克F3技术有限合伙公司 Fast film forming water based barrier coating

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US8440262B2 (en) 2007-12-06 2013-05-14 Retec F3 Technologies, Sec. Fast film formation water based barrier coating
US9028921B2 (en) 2007-12-06 2015-05-12 Retec F3 Technologies, Sec Fast film formation water based barrier coating
WO2010139070A1 (en) * 2009-06-04 2010-12-09 Retec F3 Technologies, Sec Fast film forming water based barrier coating
WO2013091111A1 (en) * 2011-12-22 2013-06-27 Retec F3 Technologies, Sec Film formation with calcite
AU2012357580B2 (en) * 2011-12-22 2016-12-01 Retec International Inc. Film formation with calcite

Also Published As

Publication number Publication date
US20130231428A1 (en) 2013-09-05
CN101970561B (en) 2013-01-23
WO2009070895A1 (en) 2009-06-11
ES2820336T3 (en) 2021-04-20
US20110275261A1 (en) 2011-11-10
EP2220153B1 (en) 2020-09-16
EP2220153A1 (en) 2010-08-25
US9028921B2 (en) 2015-05-12
CN101970561A (en) 2011-02-09
US8440262B2 (en) 2013-05-14
BRPI0820932A2 (en) 2015-06-23
EP2220153A4 (en) 2011-06-22

Similar Documents

Publication Publication Date Title
EP2220153B1 (en) Fast film forming water based barrier coating
CA2764378C (en) Fast film forming water based barrier coating
CN103547450B (en) There is paper and the cardboard packaging of polymeric blends barrier coat
CN103547735B (en) There is paper and the cardboard packaging of barrier coat
CN102575433A (en) Novel treated mineral pigments for aqueous based barrier coatings
KR20140106644A (en) Paper and cardboard packaging with barrier coating
JP2013035600A (en) Food packaging paper
EP2794778B1 (en) Film formation with calcite
AU2024254409A1 (en) Biowax polyhydroxyalkanoate dispersions as bio-based barrier coatings
KR101169203B1 (en) ECO friendly and recyclable water soluble coating materials for paper coating and manufacturing method thereof
KR101218525B1 (en) ECO friendly and recyclable water soluble coating paper and manufacturing method thereof
JP2003049398A (en) Synthetic resin emulsion for moisture-proof processing, resin composition for moisture-proof processing, and moisture-proof material
JP2022017964A (en) Paper coating agent
JP3847830B2 (en) Moisture-proof paper and method for producing the same
JP4501184B2 (en) Moisture-proof resin composition and moisture-proof material

Legal Events

Date Code Title Description
FZDE Discontinued

Effective date: 20141204