CA2668489A1 - Dispersion method - Google Patents

Dispersion method Download PDF

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Publication number
CA2668489A1
CA2668489A1 CA002668489A CA2668489A CA2668489A1 CA 2668489 A1 CA2668489 A1 CA 2668489A1 CA 002668489 A CA002668489 A CA 002668489A CA 2668489 A CA2668489 A CA 2668489A CA 2668489 A1 CA2668489 A1 CA 2668489A1
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Canada
Prior art keywords
carbon nanotubes
cnts
dispersion
cndot
esters
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CA002668489A
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French (fr)
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CA2668489C (en
Inventor
Michael Berkei
Ulrich Nolte
Thomas Sawitowski
Wolfgang Pritschins
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BYK Chemie GmbH
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    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01BNON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B32/00Carbon; Compounds thereof
    • C01B32/15Nano-sized carbon materials
    • C01B32/158Carbon nanotubes
    • C01B32/168After-treatment
    • C01B32/174Derivatisation; Solubilisation; Dispersion in solvents
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B82NANOTECHNOLOGY
    • B82BNANOSTRUCTURES FORMED BY MANIPULATION OF INDIVIDUAL ATOMS, MOLECULES, OR LIMITED COLLECTIONS OF ATOMS OR MOLECULES AS DISCRETE UNITS; MANUFACTURE OR TREATMENT THEREOF
    • B82B3/00Manufacture or treatment of nanostructures by manipulation of individual atoms or molecules, or limited collections of atoms or molecules as discrete units
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B82NANOTECHNOLOGY
    • B82BNANOSTRUCTURES FORMED BY MANIPULATION OF INDIVIDUAL ATOMS, MOLECULES, OR LIMITED COLLECTIONS OF ATOMS OR MOLECULES AS DISCRETE UNITS; MANUFACTURE OR TREATMENT THEREOF
    • B82B3/00Manufacture or treatment of nanostructures by manipulation of individual atoms or molecules, or limited collections of atoms or molecules as discrete units
    • B82B3/0095Manufacture or treatments or nanostructures not provided for in groups B82B3/0009 - B82B3/009
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B82NANOTECHNOLOGY
    • B82YSPECIFIC USES OR APPLICATIONS OF NANOSTRUCTURES; MEASUREMENT OR ANALYSIS OF NANOSTRUCTURES; MANUFACTURE OR TREATMENT OF NANOSTRUCTURES
    • B82Y30/00Nanotechnology for materials or surface science, e.g. nanocomposites
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B82NANOTECHNOLOGY
    • B82YSPECIFIC USES OR APPLICATIONS OF NANOSTRUCTURES; MEASUREMENT OR ANALYSIS OF NANOSTRUCTURES; MANUFACTURE OR TREATMENT OF NANOSTRUCTURES
    • B82Y40/00Manufacture or treatment of nanostructures
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01BNON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B2202/00Structure or properties of carbon nanotubes
    • C01B2202/20Nanotubes characterized by their properties
    • C01B2202/28Solid content in solvents
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01BNON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B2202/00Structure or properties of carbon nanotubes
    • C01B2202/20Nanotubes characterized by their properties
    • C01B2202/34Length
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01BNON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B2202/00Structure or properties of carbon nanotubes
    • C01B2202/20Nanotubes characterized by their properties
    • C01B2202/36Diameter

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Nanotechnology (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • Materials Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Organic Chemistry (AREA)
  • Condensed Matter Physics & Semiconductors (AREA)
  • General Physics & Mathematics (AREA)
  • Manufacturing & Machinery (AREA)
  • Composite Materials (AREA)
  • Inorganic Chemistry (AREA)
  • Carbon And Carbon Compounds (AREA)
  • Emulsifying, Dispersing, Foam-Producing Or Wetting Agents (AREA)
  • Colloid Chemistry (AREA)

Abstract

The invention relates to a method for dispersing carbon nanotubes (CNTs) in a continuous phase, especially in at least one dispersing agent. In said method, the carbon nanotubes, which are especially not subjected to a preliminary treatment, are dispersed in a continuous phase, particularly in at least one dispersing agent, in the presence of at least one dispersing agent while supplying enough power for the dispersion. The invention further relates to the dispersions obtained in said manner and the use thereof. The inventive method allows the carbon nanotubes (CNTs) to be dispersed at high concentrations and with a long shelf life.

Claims (15)

1. A method of dispersing carbon nanotubes (CNTs) in a continuous phase, especially in at least one dispersion medium, characterized in that first, before the dispersing operation proper, a method step is carried out in which the carbon nanotubes (CNTs) are contacted and homogenized with a continuous phase, especially a dispersion medium, and at least one dispersant (dispersing agent), and subsequently the carbon nanotubes (CNTs) are dispersed in the continuous phase, especially the dispersion medium, in the presence of the dispersant, with introduction of an energy input sufficient for dispersing, in amounts of 1 x 10 -1%
to 30% by weight, based on the resulting dispersion, the amount of energy introduced, calculated as energy introduced per unit quantity of carbon nanotubes (CNTs) to be dispersed, being 15 000 to 100 000 kJ/kg.
2. The method of claim 1, characterized in that the carbon nanotubes (CNTs) are dispersed in amounts of 1 x 10 -1% to 20%, preferably 1 x 10 -1% to 10%, more preferably 1 x 10 -1% to 7.5%, very preferably 1 x 10 -1% to 5%, by weight, based on the resulting dispersion, in the continuous phase.
3. The method of claim 1 or 2, characterized in that the dispersant (dispersing agent) is used in amounts of 25% to 400%, in particular 50% to 350%, preferably 75% to 300%, more preferably 100% to 275%, very preferably 150% to 250%, by weight, based on the carbon nanotubes (CNTs) to be dispersed.
4. The method of one or more of the preceding claims, characterized in that the method or dispersing operation is carried out over a period of 0.01 to 30 minutes, in particular 0.1 to 20 minutes, preferably 0.2 to 15 minutes, more preferably 0.5 to 10 minutes, very preferably 0.5 to 5 minutes, and/or in that energy input takes place by means of ultrasound treatment and/or in that the amount of energy introduced, calculated as energy introduced per unit quantity of carbon nanotubes (CNTs) to be dispersed, is 25 000 to 50 000 kJ/kg.
5. The method of one or more of the preceding claims, characterized in that the dispersing operation is carried out without prior pretreatment of the carbon nanotubes (CNTs) to be dispersed, in particular without prior oxidation, chemical treatment, thermal treatment, polarization or halogenation.
6. The method of one or more of the preceding claims, characterized .cndot. in that the carbon nanotubes (CNTs) used are selected from single-wall carbon nanotubes (SWCNTs or SWNTs) or multiwall carbon nanotubes (MWCNTs or MWNTs), in particular 2- to 30-wall, preferably 3- to 15-wall, carbon nanotubes, and/or .cndot. in that the carbon nanotubes (CNTs) used have average internal diameters of 0.4 to 50 nm, in particular 1 to 10 nm, preferably 2 to 6 nm, and/or .cndot. in that the carbon nanotubes (CNTs) used have average external diameters of 1 to 60 nm, in particular 5 to 30 nm, preferably 10 to 20 nm, and/or .cndot. in that the carbon nanotubes (CNTs) used have average lengths of 0.01 to 1000 µm, in particular 0.1 to 500 µm, preferably 0.5 to 200 µm, more preferably 1 to 100 µm, and/or .cndot. in that the carbon nanotubes (CNTs) used have a tensile strength per carbon nanotube of at least 1 GPa, in particular at least 5 GPa, preferably at least 10 GPa, and/or .cndot. in that the carbon nanotubes (CNTs) used have an elasticity modulus per carbon nanotube of at least 0.1 TPa, in particular at least 0.5 TPa, preferably at least 1 TPa, and/or .cndot. in that the carbon nanotube (CNTs) used have a thermal conductivity of at least 500 W/mK, in particular at least 1000 W/mK, preferably at least 2000 W/mK, and/or .cndot. in that the carbon nanotubes (CNTs) used have an electrical conductivity of at least 10 3 S/cm, in particular at least 0.5 x 10 4 S/cm, preferably at least 10 4 S/cm, and/or .cndot. in that the carbon nanotubes (CNTs) used have a bulk density in the range from 0.01 to 0.3 g/cm3, in particular 0.02 to 0.2 g/cm3, preferably 0.1 to 0.2 g/cm3.
7. The method of one or more of the preceding claims, characterized in that an aqueous-, organic- or aqueous-organic-based dispersion medium, preferably an organic dispersion medium, is used as continuous phase, in particular dispersion medium, and/or in that a dispersion medium which is present in the liquid aggregate state under dispersing conditions, in particular under atmospheric pressure (101.325 kPa) and in a temperature range of 10 to 100°C, preferably 15 to 70°C, is used as continuous phase, especially where the dispersion medium is selected from the group of (i) alcohols, especially straight-chain, branched or cyclic, monohydric or polyhydric alcohols, such as methanol, ethanol, butanol, ethylhexanol, decanol, isotridecyl alcohol, benzyl alcohol, propargyl alcohol, oleyl alcohol, linoleyl alcohol, oxo-process alcohols, neopentyl alcohol, cyclohexanol, fatty alcohols, and diols and polyols, such as glycols; (ii) ether alcohols, such as 2-methoxyethanol, monophenyl diglycol, phenylethanol, ethylene glycol, and propylene glycol; (iii) hydrocarbons, such as toluene, xylene, and aliphatic and/or cycloaliphatic benzine fractions, chlorinated hydrocarbons, such as chloroform and trichloroethane; (iv) ethers, especially cyclic and acyclic ethers, such as dioxane, tetrahydrofuran, and polyalkylene glycol dialkyl ethers; (v) carboxylic esters, especially monocarboxylic esters, such as ethyl acetate and butyl acetate; and dicarboxylic or polycarboxylic esters, such as dialkyl esters of C2 to C4 dicarboxylic acids ("Dibasic Esters"); (vi) ether esters, especially alkylglycol esters, such as ethylglycol acetate and methoxypropyl acetate;
(vii) lactones, such as butyrolactone;
(viii) plasticizers, especially phthalates;
(ix) aldehydes and ketones, such as methyl isobutyl ketone, cyclohexanone, and acetone;
(x) acid amides, such as dimethylformamide;
(xi) N-methylpyrrolidone; and also mixtures of the aforementioned dispersion media.
8. The method of one or more of the preceding claims, characterized in that a polymeric dispersant is used as dispersant that in particular is based on a functionalized polymer, preferably having a number-average molecular mass of at least 500 g/mol, preferably at least 1000 g/mol, more preferably at least 2000 g/mol, the dispersant in particular being selected from the group of polymers and copolymers having functional groups and/or groups with pigment affinity, alkylammonium salts of polymers and copolymers, polymers and copolymers having acidic groups, comb copolymers and block copolymers, such as block copolymers having groups with pigment affinity, especially basic groups with pigment affinity, optionally modified acrylate block copolymrs, optionally modified polyurethanes, optionally modified and/or salified polyamines, phosphoric esters, ethoxylates, polymers and copolymers having fatty acid radicals, optionally modified polyacrylates, such as transesterified polyacrylates, optionally modified polyesters, such as acid-functional polyesters, polyphosphates, and mixtures thereof.
9. A dispersion of carbon nanotubes (CNTs) in a continuous phase, especially in at least one dispersion medium, obtainable by the method of one or more of the preceding claims.
10. The dispersion of claim 9, characterized in that the dispersion is storage-stable for at least 1 week, preferably at least one month, more preferably at least 3 months, very preferably at least 6 months, and/or in that the dispersion is fluid at room temperature and/or in that the dispersion is newtonian or at most thixotropic and/or structurally viscous, preferably newtonian.
11. The use of the dispersion of claim 9 or 10 in the field of electronics, especially in the field of computer technology and industry, semiconductor technology and industry or metrology and the metrological industry, or for producing conducting or semiconducting structures, nanoelectric structures and devices, transistors, nonvolatile memories, displays and screens and components thereof, or metrological and computer parts and components, such as circuits, diodes, and the like.
12. The use of a dispersion of claim 9 or 10 in plastics and polymeric compositions, coatings, paints, inks or composite materials.
13. The use of a dispersion of claim 9 or 10 for increasing the electrical conductivity and/or for improving the mechanical properties, especially the strength, preferably in relation to plastics and polymeric compositions, coatings, paints, inks, and composite materials, preferably as reinforcing materials.
14. The use of a dispersion of claim 9 or 10 for producing bundles, fibers, mats, and other coherent structures of carbon nanotubes (CNTs).
15. The use of the dispersion of claim 9 or 10 in the field of aerospace technology or in the field of cooling technology, especially for producing heat sinks for any of a very wide variety of applications, especially for GSM base stations, as CPU coolers or the like.
CA2668489A 2006-11-14 2007-09-20 Dispersion method Expired - Fee Related CA2668489C (en)

Applications Claiming Priority (5)

Application Number Priority Date Filing Date Title
DE102006053816 2006-11-14
DE102006053816.1 2006-11-14
DE102006055106.0 2006-11-21
DE102006055106.0A DE102006055106C5 (en) 2006-11-14 2006-11-21 dispersing
PCT/EP2007/008193 WO2008058589A2 (en) 2006-11-14 2007-09-20 Dispersion method

Publications (2)

Publication Number Publication Date
CA2668489A1 true CA2668489A1 (en) 2008-05-22
CA2668489C CA2668489C (en) 2011-11-29

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Country Status (8)

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US (1) US8257677B2 (en)
EP (2) EP2508472A3 (en)
JP (1) JP5646173B2 (en)
KR (1) KR20090080080A (en)
CN (1) CN101578237B (en)
CA (1) CA2668489C (en)
DE (1) DE102006055106C5 (en)
WO (1) WO2008058589A2 (en)

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DE102006055106C5 (en) * 2006-11-14 2018-08-23 Byk-Chemie Gmbh dispersing
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EP2719270A1 (en) 2012-10-11 2014-04-16 BYK-Chemie GmbH Coating compound and use

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EP2089317A2 (en) 2009-08-19
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JP5646173B2 (en) 2014-12-24

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