CA2650428C - Cross-linkable polyolefin composition having the tree resistance - Google Patents
Cross-linkable polyolefin composition having the tree resistance Download PDFInfo
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Abstract
Description
[Invention Title]
CROSS-LINKABLE POLYOLEFIN COMPOSITION HAVING THE TREE
RESISTANCE
[Technical Field]
The present invention relates to a tree resistant, cross-linkable polyolefin resin composition having superior electrical insulating property and thermal stability, and more particularly, to a tree resistant, cross-linkable polyolefin composition for an insulation of a high voltage power cable, which is capable of improving electric properties of an insulator of the high voltage power cable and thus improving a long-life stability of an underground distribution cable as having a more superior resistance to water tree deterioration caused by moisture, superior thermal-oxidative stability, superior scorch resistance when extruding as well as obtaining a proper cross-linking degree when cross-linking.
[Background Art]
In power cables installed in an environment of high humidity or moistness, a deterioration phenomenon of cable insulator occurred by combination of moisture and electric stress were found by Miyasita of Japan in later 1960s from a problem that life of power cables are shortened and were officially named
The water tree occurs from a void, a defection part or a pollutant, consists of micropores and has a characteristic of growing in a direction of electric field. The water tree grows at a slow speed when it occurs in an inside of a cable insulator or an interface between the cable insulator and semiconducting layer, but finally the water tree leads to decrease in a pressure resisting strength of a cable insulator and thus shortens life of a cable.
Meanwhile, in the case of general underground distribution, a conductor is maintained generally at a temperature from 60 Cto 90 C though the temperature may varies as voltage applied. In such the condition, problems in a thermal resistance and a long period thermal-oxidative stability are generated if using a polyolefin having a melting point of 100 C to 120 C as it is to a power cable. Polyethylene is therefore cross-linked in a net-shaped structure by a chemical cross-linking, a water cross-linking and an irradiation cross-linking in order to improve the thermal resistance of the high voltage power cable.
In the above mentioned cross-linking methods, the chemical cross-linking causes a residual product such as organic
A trouble occurred whenever extruding XLPE, which is an insulating material formulated with a chemical cross-linking agent, is an occurrence of a so-called scorch phenomenon (occurrence of partial early cross-linking from insulator during extrusion) when insulating the cable and the scorch occurred during the extrusion acts as a factor that decreases an electric insulating property of the insulating material. It is therefore also important to avoid the occurrence of the scorch to extend the life of the power cable. In order to solve the above problem, an improvement in thermal-oxidative stability and scorch is conventionally obtained by increasing antioxidant and, in this case, an advantage by formulation of the increased antioxidant can be obtained whereas there is an adverse effect of a low cross-linking degree after cross-linking by formulation of the increased antioxidant.
In addition, various solutions have been reported in documents for restrict a water tree, which is a kind of a deterioration phenomenon and occurs in an inside of an insulator during use of a power cable, in order that a power cable have the longer life span by improving an electric insulation performance of the power cable. In example, U.S. Pat. No. 4,305,849 discloses
Furthermore, Korean Patent No.0413016 and U.S. Pat. No.
6,869,995 also propose a method of defining and increasing formulating three kinds of antioxidants including polyethylene glycol for resisting water tree, 4,4'-thiobis(2-t-butyl-5-methylphenol) which is generally used in cross-linkable polyethylene for an insulation of power cables and so on. The method described in the Korean Patent No.0413016 and the U.S.
Pat. No. 6,869,995 proposes improvement in thermal stability and scorch resistance with increasing formulating amount of a certain antioxidant, however there is a disadvantage that a cross-linking degree is decreased when simply increasing formulating the antioxidant alone in a cross-link of a composition in relation to a performance of power cables. In other words, a cross-linking efficiency of a cross-linking agent which is formulated for cross-linking a cross-linkable polyolefin is lowered due to an amount of the antioxidant which is increasing formulated and rather a cross-linking degree, a thermal deformation property and Hot value which are after cross-linking properties of the cross-linkable polyolefin are lowered and thus a cable insulating property is degraded as the thermal stability is decreased in non cross-linked portions in the long period. For example, as described in the Korean Patent No.0413016 and the U.S. Pat. No.
6,869,995, an efficient cross-linking property can not be obtained as the proper cross-linking degree can not be obtained in the case of increasing the formulating amount of 4,4'-thiobis(2-t-butyl-5-methylphenol) more than 0.4%.
[Disclosure]
[Technical Problem]
An object of the present invention, to solve the above problem, is to provide a tree resistant, cross-linkable polyolefin composition for insulation of a high voltage power
[Technical Solution]
The present invention relates to a tree resistant, cross-linkable polyolefin resin composition for insulation capable of improving electric properties of an insulator of the high voltage power cable and thus improving a long-life stability of an underground distribution cable as having a more superior resistance to water tree deterioration caused by moisture, superior thermal-oxidative stability, superior scorch resistance when extruding as well as obtaining a proper cross-linking degree when cross-linking. In more detail, the tree resistant, cross-linkable polyolefin composition according to the present invention having superior water tree resistant property, thermal-oxidative stability and cross-linking property, which includes i) 100 parts by weight of polyethylene; and based on 100 parts by weight of the polyethylene, ii) 1 to 4 parts by weight of chemical cross-linking agent; iii) 0.3 to 0.8 parts by weight of antioxidant;
The polyethylene used in the present invention may be a homopolymer made by polymerization under high temperature and high pressure by free radical initiated reaction in a tubular or autoclave reactor, a copolymer made by copolymerization of ethylene and comonomer by using a Ziegler-Natta catalyst or a metallocene catalyst under low temperature and low pressure or copolymer of at least one alpha olefin selected from the group consisting of 1-butene, 1-hexene, 4-methyl-l-pentene and 1-octene.
A polymerizing of homopolymer under high pressure is described in Introduction to Polymer Chemistry (Wiley and Sons, New York, 1982, pages 149 to 153) and a polymerizing of copolymer by using the Ziegler-Natta catalyst or the metallocene catalyst described in U.S. Pat. Nos. 4,101,445, 4,302,565, 4,918,038, 5,272,2'36, 5,290,745 and 5,317,037.
In addition, The polyethylene can have a density in the range of 0.800 to 0.935 g/cm3, a melt index in the range of about 0.1 to 30 g/10min (measured at a temperature of 190 C in load of
The cross-linking agent used in the present invention is an additive which should be used to increase physical property and thermal resistant stability for the purpose of insulation
Meanwhile, an antioxidant is a mixture including 4,4'-thiobis(2-t-butyl-5-methylphenol) and at least one selected from the group consisting of tetrakis[methylene(3,5-di-tert-butyl-4-hydroxy-hydrocinnamate)]methane, 4,6-bis(octylthiobutyl)-o-cresol and 2,2'-thiobis[ethyl-3-(3,5-di-tert-butyl-4-hydrophenyl)]-propionate, and thus a cross-linkable polyolefin composition having high cross-linking degree as well as superior thermal-oxidative stability and scorch resistance can be obtained.
In other words, the antioxidant used in the present invention 5 is a mixture including polyethylene, and based on 100 parts by weight of the polyethylene, 0.1 to 0.23 parts by weight of 4,4'-thiobis(2-tert-butyl-5-methylphenol) and 0.1 to 0.4 parts by weight of at least one selected from the group consisting of tetrakis[methylene(3,5-di-tert-butyl-4-hydroxy-
In the present invention, therefore, at least one antioxidant selected from the group consisting of tetrakis[methylene(3,5-di-tert-butyl-4-hydroxy-hydrocinnamate)]methane, 4,6-bis(octylthiobutyl)-o-cresol and 2, 2'-thiobis[ethyl- 3-(3,5-di-tert-butyl-4-hydrophenyl)]-propionate is mixed with 4,4'-thiobis(2-tert-butyl-5-methylphenol) and used in the above mentioned range of formulating amount and thus it is possible to obtain proper thermal-oxidative stability and high cross-linking efficiency and scorch resistance.
To sum up the above description, if the amount is lower than
2,4-diphenyl-4-methyl-l-pentene used in the present invention is a cross-linking promoting agent which acts to increase the cross-linking efficiency when cross-linking of the cross-linkable polyolefin and also acts to increase a scorch resistance.
Generally, an antioxidant is used for thermal-oxidative stability of the cross-linkable polyolefin. A main function of the antioxidant is to eliminate a radical which generates thermal-oxidation of a polymer resin. However, in order to cross-link a polymer, radical is primarily generated in the polymer by the cross-linking agent and the portions where the radical is generated are connected to become a cross-link.
Since the cross-linking agent and the antioxidant have
Conventionally used cross-linking promoting agents have a function of increasing decomposition speed of the cross-linking agent as well as the cross-linking efficiency. The cross-linking promoting agent, however, has superior cross-linking efficiency since it promotes decomposition speed of the cross-linking agent whereas has a disadvantage of lowering of the scorch resistance as occurrence of early cross-linking.
The 2,4-diphenyl-4-methyl-l-pentene (DMP), however, has advantages of increasing cross-linking efficiency when cross-
The 2,4-diphenyl-4-methyl-l-pentene, which is a cross-linking promoting agent used in the present invention, is therefore used to solve the above problem and acts to increase thermal-oxidative stability of the cross-linkable polyolefin as it increases antioxidant formulation and thus raise the thermal-oxidative stability, and to decrease the scorch phenomenon which is an early cross-linking phenomenon and resist a function of decreasing the cross-linking efficiency of the cross-linking agent.
An amount of the 2,4-diphenyl-4-methyl-l-pentene used in the present invention is 0.1 to 1.0 parts by weight based on 100 parts by weight of polyolefin; if the amount is lower than 0.1 parts by weight, cross-linking promoting effect is low, and if the amount exceeds 1.0 parts by weight, the cross-linking efficiency is rather lowered to lead to decrease in a cross-linking degree after the cross-linking.
Preferably, a mixing ratio of the cross-linking promoting agent and the antioxidant is 1:0.5 to 1:1.5 and a mixing ratio of the cross-linking agent such as dicumyl peroxide (DCP), ditertiarybutyl peroxide (DTBP) or ditertiarybutyl peracetate (TBPA) or the like is 12:1 to 4:1.
In addition, polyethylene glycol used in the present invention for resisting water tree is the polyethylene glycol having a molecular weight in the range of 5,000 to 50,000 and is a polar polyme ~ made by copolymerization of ethylene and 5 ethylene glycol. The polyethylene glycol has a molecular formula of HO (C2H40) nH and n of 100 to 1000; this means the molecular weight is in the range of 5,000 to 50,000. If the molecular weight is lower than the above range, a trouble may occur since the molecular weight is low and thus the thermal 10 stability is not good; if the molecular weight exceeds the range, to the contrary, compatibility with nonpolar polyethylene is not good and thus uniform dispersion may not be obtained when kneading An usage amount of the polyethylene glycol is 0.3 to 1 parts
A method for measuring a water tree resistance property of
D 6097 in order to evaluation for the water tree resistance property of the cross-linkable polyethylene. The test to the water tree resistance property was performed under ASTM D 6097 at AC 4.5kV (1.6kV/mm) and 1kHz; a concentration of salt water is in condition more severe than 0.01M which is the standard test salt water concentration (increasing concentration of the salt water to 0.5M); test period was fixed to 30days in every tests.
Mechanical property at room temperature of the cross-linkable polyolefin after the cross-linking was measured according to
In addition, Hot value after the cross-linking was measured based on ICEA T-28-562 (Hot value is a value, which is expressed as %, of an extended length for the original length when pulling the specimen with a 20N/cm2 of load in an oven which is maintained at 200 C and the higher cross-linking degree is, the higher the Hot value), and a tensile property after thermal aging was measured in accordance with ASTM D 638 test method after thermally oxidizing the specimen for 3weeks (2ldays) in an air circulating oven which is maintained at 150,C In addition, the cross-linking degree of the test specimen after the cross-linking was measured in accordance with ASTM D 2765A. Measurement for MH which is a cross-linking behavior of the cross-linkable polyolefin (a maximum torque indicating degree of cross-linking when cross-linking) and scorch time which notifies an information for early cross-linking when cable insulation of the cross-linkable polyolefin was analyzed at 180 C using MDR(Moving Disc Rheometer) device.
[Description of Drawings) Fig. 1 is a diagram schematically illustrating concept of ASTM D 6097 test method which is an official method for measuring a water tree resistance property of polymer insulating material.
Hereinafter, the embodiments of the present invention will be described in detail. However, it will be appreciated that those skilled in the art, on consideration of this disclosure, may make modifications and improvements within the spirit and scope of the present invention.
(Example 1]
Polyethylene homopolymer, which is a base resin, having a density of 0.920g/cm3 and a melt index of 2 g/10 min, and based on 100 parts by weight of the polyethylene homopolymer, 0.15 parts by weight of 4,4'-thiobis(3-methyl-6-tert-butylphenol) and 0.15 parts by weight of 4,6-bis(octylthiobutyl)-o-cresol which are antioxidants, and 0.7 parts by weight of polyethylene glycol for resisting water tree, having a molecular weight of 20,000 were put in a BanburyTM mixer which is maintained at 130 C and kneaded for 10 minutes, after then the kneaded mixture was extruded through a single screw continuous extruder which is maintained at 180 C to be formed in a pallet shape. The pallet prepared as above described was put together with 2 parts by weight of dicumyl peroxide which is a cross-linking agent in a HenschelTM mixer which is maintained at 80 C and the Henschel mixer was kept rotated at 60 rpm for 30 minutes so that the base resin is impregnate
[Example 2]
The same as Example 1, except that a cross-linkable polyolefin composition was prepared using 0.2 parts by weight of 4,4'-thiobis(3-methyl-6-tert-butylphenol) and 0.1 parts by weight of 4,6-bis(octylthiobutyl)-o-cresol which are antioxidants.
After then, tests were made for water tree property, mechanical properties at a room temperature and after thermal aging, a cross-linking degree, Hot and cross-linking behavior (MH and scorch time) and the test results are shown in Table 1.
[Example 3]
The same as Example 1, except that a cross-linkable polyolefin composition was prepared using 0.2 parts by weight of 4,4'-thiobis(3-methyl-6-tert-butylphenol) and 0.2 parts by weight of 4,6-bis(octylthiobutyl)-o-cresol which are antioxidants.
After then, tests were made for water tree property, mechanical properties at a room temperature and after thermal aging, a cross-linking degree, Hot and cross-linking behavior (MH and scorch time) and the test results are shown in Table 1.
[Example 4]
5 The same as Example 1, except that a cross-linkable polyolefin composition was prepared using 0.2 parts by weight of 4,4'-thiobis(3-methyl-6-tert-butylphenol), 0.1 parts by weight of 4,6-bis(octylthiobutyl)-o-cresol and 0.15 parts by weight of 2,4-diphenyl-4-methyl-l-pentene which are antioxidants. After 10 then, tests were made for water tree property, mechanical properties at a room temperature and after thermal aging, a cross-linking degree, Hot and cross-linking behavior (MH and scorch time) and the test results are shown in Table 1.
15 [Example 5]
The same as Example 1, except that a cross-linkable polyolefin composition was prepared using 0.2 parts by weight of 4,4'-thiobis(3-methyl-6-tert-butylphenol), 0.1 parts by weight of 4,6-bis(octylthiobutyl)-o-cresol and 0.3 parts by weight of
The same as Example 1, except that a cross-linkable polyolefin composition was prepared using 0.2 parts by weight of 4,4'-thiobis(3-methyl-6-tert-butylphenol), 0.2 parts by weight of 4,6-bis(octylthiobutyl)-o-cresol and 0.15 parts by weight of 2,4-diphenyl-4-methyl-l-pentene which are antioxidants. After then, tests were made for water tree property, mechanical properties at a room temperature and after thermal aging, a cross-linking degree, Hot and cross-linking behavior (MH and scorch time) and the test results are shown in Table 1.
[Example 7]
The same as Example 1, except that a cross-linkable polyolefin composition was prepared using 0.2 parts by weight of 4,4'-thiobis(3-methyl-6-tert-butylphenol), 0.2 parts by weight of 4,6-bis(octylthiobutyl)-o-cresol, and 0.3 parts by weight of 2,4-diphenyl-4-methyl-l-pentene which are antioxidants. After then, tests were made for water tree property, mechanical properties at a room temperature and after thermal aging, a cross-linking degree, Hot and cross-linking behavior (MH and scorch time) and the test results are shown in Table 1.
[Example 8]
The same as Example 1, except that a cross-linkable polyolefin composition was prepared using 0.2 parts by weight of 4,4'-
[Example 9]
The same as Example 1, except that a cross-linkable polyolefin composition was prepared using 0.2 parts by weight of 4,4'-thiobis(3-methyl-6-tert-butylphenol) and 0.3 parts by weight of tetrakis[methylene(3,5-di-tert-butyl-4-hydroxy-hydrocinnamate) ]methane instead of 4,6-bis(octylthiobutyl)-o-cresol which are antioxidants. After then, tests were made for water tree property, mechanical properties at a room temperature and after thermal aging, a cross-linking degree, Hot and cross-linking behavior (MH and scorch time) and the test results are shown in Table 1.
[Example 10]
The same as Example 1, except that a cross-linkable polyolefin composition was prepared using 0.2 parts by weight of 4,4'-thiobis(3-methyl-6-tert-butylphenol), 0.1 parts by weight of
[Example 11]
The same as Example 1, except that a cross-linkable polyolefin composition was prepared using 0.2 parts by weight of 4,4'-thiobis(3-methyl-6-tert-butylphenol), 0.1 parts by weight of tetrakis[methylene(3,5-di-tert-butyl-4-hydroxy-hydrocinnamate) ]methane instead of 4,6-bis(octylthiobutyl)-o-cresol and 0.3 parts by weight of 2,4-diphenyl-4-methyl-l-pentene which are antioxidants. After then, tests were made for water tree property, mechanical properties at a room temperature and after thermal aging, a cross-linking degree, Hot and cross-linking behavior (MH and scorch time) and the test results are shown in Table 1.
[Example 12]
The same as Example 1, except that a cross-linkable polyolefin composition was prepared using 0.2 parts by weight of 4,4'-
[Example 13]
The same as Example 1, except that a cross-linkable polyolefin composition was prepared using 0.2 parts by weight of 4,4'-thiobis(3-methyl-6-tert-butylphenol), 0.3 parts by weight of tetrakis[methylene(3,5-di-tert-butyl-4-hydroxy-hydrocinnamate)]methane instead of 4,6-bis(octylthiobutyl)-o-cresol and 0.3 parts by weight of 2,4-diphenyl-4-methyl-l-pentene which are antioxidants. After then, tests were made for water tree property, mechanical properties at a room temperature and after thermal aging, a cross-linking degree, Not and cross-linking behavior (MH and scorch time) and the test results are shown in Table 1.
[Example 14]
The same as Example 1, except that a cross-linkable polyolefin composition was prepared using 0.15 parts by weight of 2,2'-thiobis[ethyl-3-(3,5-di-tert-butyl-4-hydrophenyl)]-propionate instead of 4,6-bis(octylthiobutyl)-o-cresol which is an antioxidant. After then, tests were made for water tree 5 property, mechanical properties at a room temperature and after thermal aging, a cross-linking degree, Hot and cross-linking behavior (MH and scorch time) and the test results are shown in Table 1.
10 [Example 15]
The same as Example 1, except that a cross-linkable polyolefin composition was prepared using 0.2 parts by weight of 4,4'-thiobis(3-methyl-6-tert-butylphenol) and 0.1 parts by weight of 2,2'-thiobis[ethyl-3-(3,5-di-tert-butyl-4-hydrophenyl)]-15 propionate instead of 4,6-bis(octylthiobutyl)-o-cresol which are antioxidants. After then, tests were made for water tree property, mechanical properties at a room temperature and after thermal aging, a cross-linking degree, Hot and cross-linking behavior (MH and scorch time) and the test results are 20 shown in Table 1.
[Example 16]
The same as Example 1, except that a cross-linkable polyolefin composition was prepared using 0.2 parts by weight of 4,4'-
[Example 17]
The same as Example 1, except that a cross-linkable polyolefin composition was prepared using 0.2 parts by weight of 4,4'-thiobis(3-methyl-6-tert-butylphenol), 0.1 parts by weight of 2,2'-thiobis[ethyl-3-(3,5-di-tert-butyl-4-hydrophenyl)]-propionate instead of 4,6-bis(octylthiobutyl)-o-cresol and 0.15 parts by weight of 2,4-diphenyl-4-methyl-l-pentene which are antioxidants. After then, tests were made for water tree property, mechanical properties at a room temperature and after thermal aging, a cross-linking degree, Hot and cross-linking behavior (MH and scorch time) and the test results are shown in Table 1.
[Example 18]
The same as Example 1, except that a cross-linkable polyolefin composition was prepared using 0.2 parts by weight of 4,4'-thiobis(3-methyl-6-tert-butylphenol), 0.1 parts by weight of
[Example 19]
The same as Example 1, except that a cross-linkable polyolefin composition was prepared using 0.2 parts by weight of 4,4'-thiobis(3-methyl-6-tert-butylphenol), 0.3 parts by weight of 2,2'-thiobis[ethyl-3-(3,5-di-tert-butyl-4-hydrophenyl)]-propionate instead of 4,6-bis(octylthiobutyl)-o-cresol and 0.15 parts by weight of 2,4-diphenyl-4-methyl-l-pentene which are antioxidants. After then, tests were made for water tree property, mechanical properties at a room temperature and after thermal aging, a cross-linking degree, Hot and cross-linking behavior (MH and scorch time) and the test results are shown in Table 1.
[Example 20]
The same as Example 1, except that a cross-linkable polyolefin composition was prepared using 0.2 parts by weight of 4,4'-
[Comparative Example 1]
Preparation of a cross-linkable polyolefin composition is the same as Example 1, except for using 0.2 parts by weight of 4,4'-thiobis(3-methyl-6-tert-butylphenol) which is an antioxidant, no 4,6-bis(octylthiobutyl)-o-cresol and no polyethylene glycol. After then, tests were made for water tree property, mechanical properties at a room temperature and after thermal aging, a cross-linking degree, Hot and cross-linking behavior (MH and scorch time) and the test results are shown in Table 1.
[Comparative Example 2]
Preparation of a cross-linkable polyolefin composition is the same as Example 1, except for using 0.2 parts by weight of 4,4'-thiobis(3-methyl-6-tert-butylphenol) which is an
[Comparative Example 3]
Preparation of a cross-linkable polyolefin composition is the same as Example 1, except for using 0.2 parts by weight of 4,4'-thiobis(3-methyl-6-tert-butylphenol) which is an antioxidant and no 4,6-bis(octylthiobutyl)-o-cresol. After then, tests were made for water tree property, mechanical properties at a room temperature and after thermal aging, a cross-linking degree, Hot and cross-linking behavior (MH and scorch time) and the test results are shown in Table 1.
[Comparative Example 4]
Preparation of a cross-linkable polyolefin composition is the same as Example 1, except for using 0.2 parts by weight of 4,4'-thiobis(3-methyl-6-tert-butylphenol) which is an antioxidant, 1.0 parts by weight of polyethylene glycol and no 4,6-bis(octylthiobutyl)-o-cresol. After then, tests were made for water tree property, mechanical properties at a room temperature and after thermal aging, a cross-linking degree, Hot and cross-linking behavior (MH and scorch time) and the test results are shown in Table 1.
[Comparative Example 5]
5 Preparation of a cross-linkable polyolefin composition is the same as Example 1, except for using 0.3 parts by weight of 4,4'-thiobis(3-methyl-6-tert-butylphenol) which is an antioxidant and no 4,6-bis(octylthiobutyl)-o-cresol. After then, tests were made for water tree property, mechanical 10 properties at a room temperature and after thermal aging, a cross-linking degree, Hot and cross-linking behavior (MH and scorch time) and the test results are shown in Table 1.
[Comparative Example 6]
15 Preparation of a cross-linkable polyolefin composition is the same as Example 1, except for using 0.5 parts by weight of 4,4'-thiobis(3-methyl-6-tert-butylphenol) which is an antioxidant and no 4,6-bis(octylthiobutyl)-o-cresol. After then, tests were made for water tree property, mechanical 20 properties at a room temperature and after thermal aging, a cross-linking degree, Hot and cross-linking behavior (MH and scorch time) and the test results are shown in Table 1.
[Table 1]
Examp Examp Examp Examp Examp Examp Examp le 1 le 2 le 3 le 4 le 5 le 6 le 7 *1LDPE 100 100 100 100 100 100 100 *2DCP 2.0 2.0 2.0 2.0 2.0 2.0 2.0 *3Antioxidant 0.15 0.2 0.2 0.2 0.2 0.2 0.2 *4Antioxidant 0.15 0.1 0.2 0.1 0.1 0.2 0.2 *5Antioxidant - - - - - - -*6Antioxidant - - - - - - -*7DMP - - - 0.15 0.3 0.15 0.3 *8PEG 0.7 0.7 0.7 0.7 0.7 0.7 0.7 *9The length of water 295 290 300 280 315 290 300 tree (um) *1ORWTG 10.8 10.8 10.7 11.4 10.1 10.8 10.7 Tensi Tens le ile stren stre 205 200 210 205 210 200 215 gth ngth (kg/c at a m2) room Elong temp ation erat 510 500 510 510 510 510 510 ratio ure ( o) *11Te Tensi nsil le More More More More More More More e stren than than than than than than than stye gth ngth (kg/c afte m2) r Elong ther More More More More More More More ation mal than than than than than than than ratio agin 75 75 75 75 75 75 75 (%) g Cross-linking 84 81.5 80.2 81.8 82.7 80.9 81.6 degree (%) Hot (%) 65 70 75 62 57 72 64 *12Scorch time 78 80 82 81 83 83 85 (Minutes) *13MH L5.3 5.0 4.5 5.16 5.3 4.71 4.9 Exampl Exampl Exampl Exampl Exampl Exampl e 8 e 9 e 10 e 11 e 12 e 13 *1LDPE 100 100 100 100 100 100 *2DCP 2.0 2.0 2.0 2.0 2.0 2.0 *3 Antioxidant 0.2 0.2 0.2 0.2 0.2 0.2 *4Antioxidant - - - - - -*5Antioxidant 0.1 0.3 0.1 0.1 0.3 0.3 *6 Antioxidant - - - - - -*7DMP - - 0.15 0.3 0.15 0.3 *8PEG 0.7 0.7 0.7 0.7 0.7 0.7 *9The length of water tree 290 300 280 315 295 300 (0m) *10RWTG 10.8 10.7 11.4 10.1 10.8 10.7 Tensil Tensi e le streng stren 200 210 200 200 205 210 th gth (kg/cm2 at a room Elonga tempe tion ratur 510 510 510 510 510 510 ratio e (%) Tensil *11Ten e More More More More More More site streng than than than than than than stren th gth (kg/cm2 after therm Elonga More More More More More More al tion than than than than than than aging ratio (%) Cross-linking 84 81.4 84 85 81.7 82.6 degree (%) Hot (%) 50 60 47 46 54 51 *12 Scorch time (Minutes) *13MH 5.79 5.42 5.93 6.14 5.55 5.78 Examp Examp Examp Examp Examp Examp Examp le 14 le 15 le 16 le 17 le 18 le 19 le 20 *1LDPE 100 100 100 100 100 100 100 *2DCP 2.0 2.0 2.0 2.0 2.0 2.0 2.0 *3Antioxidant 0.15 0.2 0.2 0.2 0.2 0.2 0.2 *4Antioxidant - - - - - - -*5Antioxidant - - - - - - -*6Antioxidant 0.15 0.1 0.3 0.1 0.1 0.3 0.3 *7DMP - - - 0.15 0.3 0.15 0.3 *8PEG 0.7 0.7 0.7 0.7 0.7 0.7 0.7 *9The length of water 295 290 300 310 315 310 305 tree (Pm) *10RWTG 10.8 10.8 10.6 10.3 10.1 10.3 10.7 Tensi Tens le ile stren stre 205 200 200 200 200 200 200 gth ngth (kg/c at a m2) room Elong temp ation erat 500 510 510 510 510 510 510 ratio ure *11Te Tensi nsil le More More More More More More More e stren than than than than than than than stre gth ngth (kg/c afte m2) r Elong ther More More More More More More More ation mal than than than than than than than ratio agin 75 75 75 75 75 75 75 (%) g Cross-linking 83 81.5 80 82.3 83.5 80.6 81.3 degree (%) Hot (%) 55 63 70 54 50 57 61 *12Scorch time 76 76 78 78 80 83 86 (Minutes) *13MH 5.78 5.55 4.93 5.72 5.85 5.2 5.4 Compar Compar Compar Compar Compar Compar ative ative ative ative ative ative Exampl Exampl Exampl Exampl Exampl Exampl e 1 e 2 e 3 e 4 e 5 e 6 *1LDPE 100 100 100 100 100 100 *2DCp 2.0 2.0 2.0 2.0 2.0 2.0 *3Antioxidant 0.2 0.2 0.2 0.2 0.3 0.5 *4Antioxidant - - - - - -*5Antioxidant - - - - - -*6Antioxidant - - - - - -*7DMP - - - 0.15 0.3 0.15 *BPEG 0 0.3 0.7 1.0 0.7 0.7 *9 The length of water tree 950 570 310 220 300 290 (I~m) *1oRWTG 3.4 5.6 10.3 14.5 10.7 11 Tensil Tensi e le streng stren 205 205 210 210 200 205 th gth (kg/cm2 at a room Elonga tempe tion ratur 510 500 510 510 510 510 ratio e *11Ten Tensil site e More More More Less More More stren streng than than than than than than gth th after (kg/cm' therm al Elonga More More Less Less More More aging tion than than than than than than ratio (%) Cross-linking 85 84.7 84 84 80 73 degree (%) Hot (%) 55 56 55 57 75 125 *12Scorch time (Minutes) *13MH 5.8 5.82 5.76 5.72 4.8 3.9 *1. Low Density Polyethylene: Product of Hanhwa Chemical Corporation *2. Cross-linking agent: Dicumyl peroxide *3. Antioxidant: 4,4'-thiobis(3-methyl-6-tert-butylphenol) *4. Antioxidant: 4,6-bis(octylthiobutyl)-o-cresol *5. Antioxidant: tetrakis[methylene(3,5-di-tert-butyl-4-hydroxy-hydrocinnamate)] methane *6. Antioxidant: 2,2'-thiobis[ethyl-3-(3,5-di-tert-butyl-4-hydrophenyl)]-propionate *7. 2,4-diphenyl-4-methyl-l-pentene *8. PEG: Polyethylene glycol having a molecular weight of 20,000 *9. water tree test condition - applied voltage: 4.5kV/mm - applied frequency: 1kHz - concentration of salt water: 0.5M
- test period: 30days (720hours) *10. Resistance to Water Tree Growth (RWTG): L/LWT
- L: Length from an end of a conical defect on a specimen to the opposite surface of the specimen - LWT: The Length of the Water Tree *11. Tensile property measured after thermal aging in an oven at 150 C for 2ldays *12 and 13. Measured at 180C using MDR (Moving Disc Rheometer) According to Table 1, in the cases of Comparative Examples 3, 5 and 6 using 4,4'-thiobis(3-methyl-6-tert-butylphenol) alone which is an antioxidant in the state of containing all of polyethylene homopolymer, and based on 100 parts by weight of the polyethylene homopolymer, 2 parts by weight of dicumyl peroxide which is a chemical cross-linking agent and 0.7 parts by weight of PEG, it will be confirmed that if the usage amount of the antioxidant is increased, the thermal-oxidative stability and scorch resistance become better whereas the cross-linking degree is markedly lowered from 84% to 73%.
However, Examples 1 to 3, 8, 9 and 14 to 16 using an antioxidant according to the present invention or a mixture including 4,4'-thiobis(2-tert-butyl-5-methylphenol) and at least one selected from the group consisting of tetrakis[methylene(3,5-di-tert-butyl-4-hydroxy-hydrocinnamate)]methane, 4,6-bis(octylthiobutyl)-o-cresol and 2,2'-thiobis[ethyl-3-(3,5-di-tert-butyl-4-hydrophenyl)]
propionate exhibited high cross-linking degree of more than 5 80% as well as a superior thermal-oxidative stability even though the usage amount of the antioxidant is increased.
Meanwhile, in the cross-linkable polyethylene, though scorch resistance can be obtained by increasing the usage amount of the antioxidant, the increased usage of the antioxidant 10 results in a problem of decrease in the cross-linking degree.
To solve the above mentioned problem, the present invention further used 2,4-diphenyl-4-methyl-l-pentene which is a cross-linking promoting agent and thus could obtain proper thermal stability and high cross-linking degree at the same time. As 15 can be appreciated from Examples 2, 4 and 6; Examples 3, 6 and 7; Examples 8, 10 and 11; Examples 9, 12 and 13; Examples 15, 17 and 18; Examples 16, 19 and 20, the cross-linking degree and scorch resistance were increased only by increasing formulating 2,4-diphenyl-4-methyl-l-pentene which is a cross-20 linking promoting agent without increasing formulation of an antioxidant.
In addition, in the case of Examples 2 and 3, lowering in the cross-linking degree from 81.5% to 80.2% as well as MH from 5.0 to 4.5 is exhibited as increasing formulation of an 25 antioxidant, however in the case of Examples 6 and 7 in which DMP which is a cross-linking promoting agent is formulated after the increasing formulation of an antioxidant, it can be appreciated that the cross-linking degree was increased to 80.9% and 81.6% and MH value is also increased to 4.71 and 4.9.
As such, it can be appreciated that lowering in the cross-linking degree as well as MH value is exhibited as described above in the cases of Examples 8 and 9; Example 15 and 16 in which the antioxidant is increasing formulated and increase in the cross-linking degree as well as MH value is exhibited in the cases of Examples 12 and 13; Example 19 and 20 in which DMP as the cross-linking promoting agent is increasing formulated.
From the results showed in the above Examples and Comparative Examples, it can be appreciated that using , as an antioxidant, a mixture including 4,4'-thiobis(2-tert-butyl-5-methylphenol) and at least one selected from the group consisting of tetrakis[methylene(3,5-di-tert-butyl-4-hydroxy-hydrocinnamate)]methane, 4,6-bis(octylthiobutyl)-o-cresol and 2,2'-thiobis[ethyl-3-(3,5-di-tert-butyl-4-hydrophenyl)]-propionate exhibited the superior thermal-oxidative stability and higher cross-linking degree than using 4,4'-thiobis(2-tert-butyl-5-methylphenol) alone, and the cross-linking degree and scorch resistance are increased only by increasing formulating 2,4-diphenyl-4-methyl-l-pentene (DMP) without increasing formulation of an antioxidant by further using as a cross-linking promoting agent 2,4-diphenyl-4-methyl-l-pentene.
[Industrial Applicability]
The tree resistant, cross-linkable polyolefin composition according to the present invention has superior resistance properties to occurrence and growth of water tree which causes deterioration due to moisture, superior thermal-oxidative stability and cross-linking property and thus is useful to be adapted to insulate underground distribution cables having superior long-life stability.
Claims (11)
iii) 0.3 to 0.63 parts by weight of antioxidant which is a mixture including 0.1 to 0.23 parts by weight of 4,4'-thiobis(2-tert-butyl-5-methylphenol) and 0.1 to 0.4 parts by weight of at least one selected from the group consisting of tetrakis[methylene(3,5-di-tert-butyl-4-hydroxyhydrocinnamate)]methane, 4,6-bis(octylthiobutyl)-o-cresol and 2,2'-thiobis[ethyl-3-(3,5-di-tert-butyl-4-hydrophenyl)]-propionate;
iv) 0.1 to 1.0 parts by weight of 2,4-diphenyl-4-methyl-1-pentene; and v) 0.3 to 1.0 parts by weight of polyethylene glycol having a number average molecular weight (Mn) in the range of 5000 to 50000.
iii) 0.3 to 0.63 parts by weight of antioxidant which is a mixture including 0.1 to 0.23 parts by weight of 4,4'-thiobis(2-tert-butyl-5-methylphenol) and 0.1 to 0.4 parts by weight of at least one selected from the group consisting of tetrakis[methylene(3,5-di-tert-butyl-4-hydroxy-hydrocinnamate)]methane, 4,6-bis(octylthiobutyl)-o-cresol and 2,2'-thiobis[ethyl-3-(3,5-di-tert-butyl-4-hydrophenyl)]propionate;and iv) 0.3 to 1.0 parts by weight of polyethylene glycol having a number average molecular weight (Mn) in the range of 5000 to 50000.
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| KR10-2006-0037199 | 2006-04-25 | ||
| KR1020060037199A KR100718022B1 (en) | 2006-04-25 | 2006-04-25 | Tree Resistant Crosslinked Polyolefin Composition |
| PCT/KR2007/001928 WO2007123331A1 (en) | 2006-04-25 | 2007-04-20 | Cross-linkable polyolefin composition having the tree resistance |
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| CA2650428A1 CA2650428A1 (en) | 2007-11-01 |
| CA2650428C true CA2650428C (en) | 2012-05-15 |
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| US (1) | US20090247678A1 (en) |
| KR (1) | KR100718022B1 (en) |
| CA (1) | CA2650428C (en) |
| MX (1) | MX2008013588A (en) |
| TW (1) | TWI361816B (en) |
| WO (1) | WO2007123331A1 (en) |
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| US7968623B2 (en) | 2007-08-06 | 2011-06-28 | General Cable Technologies Corp. | Tree resistant insulation compositions |
| CN101456985B (en) * | 2007-12-12 | 2011-12-28 | 青岛汉缆股份有限公司 | Method for producing super-clean cross-linkable polyethylene insulation material |
| BR112012015319B1 (en) | 2009-12-21 | 2021-09-28 | Union Carbide Corporation | COMPOSITION AND INSULATING COATING FOR MEDIUM VOLTAGE CABLE |
| KR101362560B1 (en) | 2011-08-08 | 2014-02-14 | 주식회사 엘지화학 | Cross-linked polyethylene compositions |
| CA2887274A1 (en) * | 2012-04-04 | 2013-10-10 | The General Hospital Corporation | Peroxide cross-linking of polymeric materials in the presence of antioxidants |
| MX359177B (en) | 2012-09-27 | 2018-09-18 | Dow Global Technologies Llc | Process for reducing peroxide migration in crosslinkable ethylene-based polymer compositions. |
| EP2938669B1 (en) * | 2012-12-29 | 2019-08-28 | Dow Global Technologies LLC | Methods for making cross-linkable polymeric compositions and for producing a coated conductor |
| CA2933237C (en) * | 2013-12-19 | 2021-11-23 | Borealis Ag | A crosslinked low mfr polymer composition, power cable insulation and power cable |
| RU2690182C1 (en) * | 2013-12-19 | 2019-05-31 | Бореалис Аг | Novel polymer composition, insulation of power cable and power cable |
| EP3083797B1 (en) * | 2013-12-19 | 2019-06-26 | Borealis AG | A new low mfr polymer composition, power cable insulation and power cable |
| WO2015090640A1 (en) * | 2013-12-19 | 2015-06-25 | Borealis Ag | A new crosslinked polymer composition, power cable insulation and power cable |
| KR101644246B1 (en) * | 2014-11-19 | 2016-08-01 | 주식회사 엘지화학 | Crosslinked polyethylene resin composition |
| CN110494485B (en) | 2017-04-27 | 2023-03-10 | 陶氏环球技术有限责任公司 | Polyethylene Blend Composition |
| US11939455B2 (en) | 2018-06-29 | 2024-03-26 | Dow Global Technologies Llc | Polyolefin formulation with poly(2-alkyl-2-oxazoline) |
| JP7358949B2 (en) * | 2019-11-28 | 2023-10-11 | 株式会社オートネットワーク技術研究所 | insulated wire |
| CN112280149A (en) * | 2020-11-06 | 2021-01-29 | 南京地中缆科技有限公司 | Preparation method of high-voltage and ultrahigh-voltage cable insulating material |
| CN115219634A (en) * | 2022-08-26 | 2022-10-21 | 南方电网科学研究院有限责任公司 | Method for evaluating the scorch resistance of cross-linkable polyethylene insulating materials for cables |
| EP4375324A1 (en) | 2022-11-24 | 2024-05-29 | Abu Dhabi Polymers Co. Ltd (Borouge) - Sole Proprietorship L.L.C. | Crosslinkable stabilized polymer composition |
| CN116462898B (en) * | 2023-04-26 | 2024-08-09 | 金发科技股份有限公司 | A kind of heat-oxidation-aging-resistant polyethylene material and preparation method thereof |
| CN120682555B (en) * | 2025-08-07 | 2026-04-17 | 江苏柯灵新材料有限公司 | Water tree-resistant crosslinked polyethylene insulating composition for high-voltage direct-current submarine cable and preparation method and application thereof |
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| US4101445A (en) * | 1976-09-22 | 1978-07-18 | Union Carbide Corporation | Preparation of modified and activated chromocene catalysts for ethylene polymerization |
| US4130016A (en) * | 1977-08-08 | 1978-12-19 | The Dow Chemical Company | Adiabatic calorimeter apparatus and method for measuring the energy change in a chemical reaction |
| US4144202A (en) * | 1977-12-27 | 1979-03-13 | Union Carbide Corporation | Dielectric compositions comprising ethylene polymer stabilized against water treeing with epoxy containing organo silanes |
| US4302565A (en) * | 1978-03-31 | 1981-11-24 | Union Carbide Corporation | Impregnated polymerization catalyst, process for preparing, and use for ethylene copolymerization |
| JPS5628231A (en) * | 1979-08-16 | 1981-03-19 | Nippon Yunikaa Kk | Polyolefin composition for electrical insulation |
| US4918038A (en) * | 1987-10-29 | 1990-04-17 | Union Carbide Chemicals And Plastics Company Inc. | Process for the production of polyethylene with a broad and/or bimodal molecular weight distribution |
| US5272236A (en) * | 1991-10-15 | 1993-12-21 | The Dow Chemical Company | Elastic substantially linear olefin polymers |
| US5046730A (en) * | 1990-12-10 | 1991-09-10 | Bio Dynamics, Ltd. | Golf tee |
| US5290745A (en) * | 1992-08-10 | 1994-03-01 | Union Carbide Chemicals & Plastics Technology Corporation | Process for producing ethylene polymers having reduced hexane extractable content |
| TWI224607B (en) * | 1998-06-16 | 2004-12-01 | Union Carbide Chem Plastic | Tree resistant cable |
| JP3959183B2 (en) * | 1998-09-09 | 2007-08-15 | 日本ユニカー株式会社 | Electrical insulation composition and electric cable |
| KR100373852B1 (en) | 1999-01-21 | 2003-02-26 | 주식회사 엘지씨아이 | Silane crosslinkable black polyethylene composition and manufacturing method for wire and cable application |
| US6231978B1 (en) * | 1999-03-31 | 2001-05-15 | Union Carbide Chemicals & Plastics Technology Corporation | Crosslinkable polyethylene composition |
| US6262157B1 (en) * | 1999-09-29 | 2001-07-17 | Union Carbide Chemicals & Plastics Technology Corporation | Polyethylene crosslinkable composition |
| KR100561272B1 (en) * | 2003-08-11 | 2006-03-14 | 한화석유화학 주식회사 | Crosslinked polyolefin resin composition with excellent electrical insulation and thermal stability |
| KR100561274B1 (en) | 2003-08-12 | 2006-03-14 | 한화석유화학 주식회사 | Cross-linked polyolefin resin composition excellent in tree-tree inhibition properties and thermal oxidation stability |
| KR100561273B1 (en) | 2003-08-12 | 2006-03-14 | 한화석유화학 주식회사 | Crosslinked polyolefin resin composition with excellent tree suppression properties |
-
2006
- 2006-04-25 KR KR1020060037199A patent/KR100718022B1/en not_active Expired - Lifetime
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2007
- 2007-04-20 US US12/297,802 patent/US20090247678A1/en not_active Abandoned
- 2007-04-20 CA CA2650428A patent/CA2650428C/en active Active
- 2007-04-20 WO PCT/KR2007/001928 patent/WO2007123331A1/en not_active Ceased
- 2007-04-20 MX MX2008013588A patent/MX2008013588A/en active IP Right Grant
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| Publication number | Publication date |
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| TWI361816B (en) | 2012-04-11 |
| WO2007123331A1 (en) | 2007-11-01 |
| KR100718022B1 (en) | 2007-05-14 |
| MX2008013588A (en) | 2009-01-20 |
| TW200804487A (en) | 2008-01-16 |
| CA2650428A1 (en) | 2007-11-01 |
| US20090247678A1 (en) | 2009-10-01 |
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