CA2579136C - Screen and screen element - Google Patents
Screen and screen element Download PDFInfo
- Publication number
- CA2579136C CA2579136C CA2579136A CA2579136A CA2579136C CA 2579136 C CA2579136 C CA 2579136C CA 2579136 A CA2579136 A CA 2579136A CA 2579136 A CA2579136 A CA 2579136A CA 2579136 C CA2579136 C CA 2579136C
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- Canada
- Prior art keywords
- screen
- screen frame
- frame
- elements
- recess
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
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- 239000000463 material Substances 0.000 claims description 21
- 235000019589 hardness Nutrition 0.000 claims description 19
- 238000012216 screening Methods 0.000 claims description 19
- 239000013536 elastomeric material Substances 0.000 claims description 13
- 239000004814 polyurethane Substances 0.000 claims description 8
- 229920002635 polyurethane Polymers 0.000 claims description 7
- 229920005668 polycarbonate resin Polymers 0.000 claims description 5
- 239000004431 polycarbonate resin Substances 0.000 claims description 5
- 230000002787 reinforcement Effects 0.000 claims description 2
- 230000000875 corresponding effect Effects 0.000 description 6
- 238000005299 abrasion Methods 0.000 description 3
- 230000008901 benefit Effects 0.000 description 2
- 230000000903 blocking effect Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 229910052729 chemical element Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000003014 reinforcing effect Effects 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 230000007306 turnover Effects 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B1/00—Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
- B07B1/46—Constructional details of screens in general; Cleaning or heating of screens
- B07B1/4609—Constructional details of screens in general; Cleaning or heating of screens constructional details of screening surfaces or meshes
- B07B1/4645—Screening surfaces built up of modular elements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B2201/00—Details applicable to machines for screening using sieves or gratings
- B07B2201/02—Fastening means for fastening screens to their frames which do not stretch or sag the screening surfaces
Landscapes
- Combined Means For Separation Of Solids (AREA)
Abstract
A screen element (2) of a screen (1) has longitudinal sides adapted to be arranged in a longitudinal direction of a screen frame (4) and transverse sides adapted to be arranged in a transverse direction of the screen frame (4) . The transverse sides of the screen element (2) are provided with at least one projection (6) and/or at least one recess (7) for locking engagement, in a direction transversely to the plane of the screen element (2), with a corresponding projection (6) and/or recess (7) on neighbouring screen elements arranged in the screen frame (4) . A screen (1) with a screen element (2) arranged in a screen frame (4) is also disclosed.
Description
SCREEN AND SCREEN ELEMENT
Field of the Invention The present invention relates to a screen element adapted to be arranged in a screen frame, which has lon-gitudinal sides adapted to be arranged in a longitudinal direction of the screen frame and transverse sides adapt-ed to be arranged in a transverse direction of the screen frame. The invention also relates to a screen, which has a screen frame and screen elements arranged in the screen frame, the screen elements having longitudinal sides arranged in a longitudinal direction of the screen frame and transverse sides arranged in a transverse direction of the screen frame.
Background Art Screen elements and screens of the above type are known, for instance, from EP-A-26 961 and US-RE 38,303 E
which disclose different types of screens with screen elements arranged in a screen frame.
These screens have several advantages compared with those of earlier generations since individual screen elements can be exchanged when worn out, and since this exchange is a relative simple procedure which can be performed without requiring much work and equipment.
Since screen decks of the type above are subjected to longitudinal forces and also have screen elements arranged on a frame comprising longitudinally oriented bars, the screen elements must be locked somehow in the longitudinal direction to prevent sliding. A conventional way of achieving this is screwing into the side walls of the screen frame.
The screen elements should have an active surface that is as large as possible. The active surface is nor-mally limited by the rigidity of the screen element since a screen element of lower strength requires supporting sections arranged at shorter intervals, which results in an increased dead surface of the screen element. Nevertheless, letting the entire screening surface consist of a single screen element and reducing the number of supporting points to a minimum does not constitute a convenient alternative. Such a method would certainly provide a maximum surface, but at the price of very high operating expenses since it would be necessary to exchange the entire screen deck also in case of local wear.
Consequently it is desirable to have a screen deck with a large active surface and high stability, on which it would be easy to exchange individual elements.
WO 89/08509 discloses what is referred to as a step deck, i.e. a screen where the successively arranged screen elements overlap each other to form a stepped screening surface.
Summary of the Invention Some embodiments disclosed herein relate to a screen element made of elastomeric material and adapted to be arranged in a screen frame, which has longitudinal sides adapted to be arranged in a longitudinal direction of the screen frame and transverse sides adapted to be arranged in a transverse direction of the screen frame, the screen element comprising: an underside, wherein the underside has an undercut groove for snap locking to the screen frame, the undercut groove extending in the longitudinal direction of the screen frame to be attached to a longitudinal attachment section of the screen frame; and wherein the elastomeric material adjacent to the undercut groove has two different hardnesses, so that the material on one groove side adapted to face a neighbouring screen element has a lower hardness than the material on the opposite side of the groove.
Some embodiments disclosed herein relate to a screen, which has a screen frame and screen elements arranged in the screen frame, the screen elements being made of elastomeric material and having longitudinal sides arranged 2a in a longitudinal direction of the screen frame and transverse sides arranged in a transverse direction of the screen frame, wherein the screen elements further comprises: an underside, wherein the underside has an undercut groove for snap locking to the screen frame, the undercut groove extending in the longitudinal direction of the screen frame to be attached to a longitudinal attachment section of the screen frame; and wherein the elastomeric material adjacent to the undercut groove has two different hardnesses, so that the material on one groove side adapted to face a neighbouring screen element has a lower hardness than the material on the opposite side of the groove.
The transverse sides of the inventive screen element are provided with at least one projection and/or at least one recess. As a result, neighbouring screen elements can engage each other lockingly in a direction transversely to the plane of the screen element. Neighbouring elements are thus held together in the vertical direction and the risk of forming gaps between the short sides of neighbouring screen elements is reduced, which in turn reduces the need for a support frame in the transverse direction.
Field of the Invention The present invention relates to a screen element adapted to be arranged in a screen frame, which has lon-gitudinal sides adapted to be arranged in a longitudinal direction of the screen frame and transverse sides adapt-ed to be arranged in a transverse direction of the screen frame. The invention also relates to a screen, which has a screen frame and screen elements arranged in the screen frame, the screen elements having longitudinal sides arranged in a longitudinal direction of the screen frame and transverse sides arranged in a transverse direction of the screen frame.
Background Art Screen elements and screens of the above type are known, for instance, from EP-A-26 961 and US-RE 38,303 E
which disclose different types of screens with screen elements arranged in a screen frame.
These screens have several advantages compared with those of earlier generations since individual screen elements can be exchanged when worn out, and since this exchange is a relative simple procedure which can be performed without requiring much work and equipment.
Since screen decks of the type above are subjected to longitudinal forces and also have screen elements arranged on a frame comprising longitudinally oriented bars, the screen elements must be locked somehow in the longitudinal direction to prevent sliding. A conventional way of achieving this is screwing into the side walls of the screen frame.
The screen elements should have an active surface that is as large as possible. The active surface is nor-mally limited by the rigidity of the screen element since a screen element of lower strength requires supporting sections arranged at shorter intervals, which results in an increased dead surface of the screen element. Nevertheless, letting the entire screening surface consist of a single screen element and reducing the number of supporting points to a minimum does not constitute a convenient alternative. Such a method would certainly provide a maximum surface, but at the price of very high operating expenses since it would be necessary to exchange the entire screen deck also in case of local wear.
Consequently it is desirable to have a screen deck with a large active surface and high stability, on which it would be easy to exchange individual elements.
WO 89/08509 discloses what is referred to as a step deck, i.e. a screen where the successively arranged screen elements overlap each other to form a stepped screening surface.
Summary of the Invention Some embodiments disclosed herein relate to a screen element made of elastomeric material and adapted to be arranged in a screen frame, which has longitudinal sides adapted to be arranged in a longitudinal direction of the screen frame and transverse sides adapted to be arranged in a transverse direction of the screen frame, the screen element comprising: an underside, wherein the underside has an undercut groove for snap locking to the screen frame, the undercut groove extending in the longitudinal direction of the screen frame to be attached to a longitudinal attachment section of the screen frame; and wherein the elastomeric material adjacent to the undercut groove has two different hardnesses, so that the material on one groove side adapted to face a neighbouring screen element has a lower hardness than the material on the opposite side of the groove.
Some embodiments disclosed herein relate to a screen, which has a screen frame and screen elements arranged in the screen frame, the screen elements being made of elastomeric material and having longitudinal sides arranged 2a in a longitudinal direction of the screen frame and transverse sides arranged in a transverse direction of the screen frame, wherein the screen elements further comprises: an underside, wherein the underside has an undercut groove for snap locking to the screen frame, the undercut groove extending in the longitudinal direction of the screen frame to be attached to a longitudinal attachment section of the screen frame; and wherein the elastomeric material adjacent to the undercut groove has two different hardnesses, so that the material on one groove side adapted to face a neighbouring screen element has a lower hardness than the material on the opposite side of the groove.
The transverse sides of the inventive screen element are provided with at least one projection and/or at least one recess. As a result, neighbouring screen elements can engage each other lockingly in a direction transversely to the plane of the screen element. Neighbouring elements are thus held together in the vertical direction and the risk of forming gaps between the short sides of neighbouring screen elements is reduced, which in turn reduces the need for a support frame in the transverse direction.
It is preferred for the screen element to have on its underside an undercut groove, which simplifies the snap locking to the screen frame.
Preferably, the undercut groove extends in the lon-gitudinal direction of the screen frame to be attached to a longitudinal attachment section of the screen frame.
An inventive screen element is further made of elas-tomeric material and preferably of elastomeric material with two different hardnesses. This provides stability and rigidity while at the same time great abrasion resis-tance is ensured.
According to a characteristic feature, the upper side of the screen element has a lower hardness than the underside of the screen element so as to provide a stable and rigid structure with an abrasion-resistant surface.
The elastomeric material adjacent to the undercut groove preferably has two different hardnesses, so that the material on one groove side adapted to face another screen element has a lower hardness than on the opposite side of the groove. With snap locking to the screen frame, this results in bulging of the softer side of the groove facing another element, which in turn establishes an improved seal between neighbouring elements.
The elastomeric material mentioned above preferably is polyurethane (PU), since screen elements of this mate-rial are suitable for the technical purpose and also cost-effective to manufacture.
The polyurethane screen element has, if required, a reinforcement of polycarbonate resin (PC). Polycarbonate resin has been found to bond excellently to polyurethane in manufacture and ensures excellent reinforcing proper-ties. Moreover a PC-reinforced PU material has the advan-tage, compared with a PU material reinforced with, for instance, steel, that it is easy and inexpensive to degrade once it is worn out.
An inventive screen element preferably has at least one projection and/or at least one recess which are arranged in the long side thereof. They allow locking engagement with a corresponding projection and recess in the long sides of neighbouring screen elements. The engagement ensures that the screen elements do not slide relative to each other.
The projection/projections and recess/recesses of the screen element is/are preferably arranged in such a manner that the screen element when rotated half a turn about an axis in the normal direction of the screening surface has the same circumferential shape. This symmetry makes it possible to turn over an individual screen ele-ment, for instance in case of uneven wear on the surface of the screen element.
According to a characteristic feature, the underside of the screen element is cambered at the short sides.
Camber increases the rigidity of the screen element in the transverse direction and, together with the locking engagement of the short sides, results in the screen frame not requiring any supporting devices in the trans-verse direction, even when subjected to high loads.
A screen according to the present invention has a screen frame and comprises screen elements which are arranged in the screen frame with longitudinal sides in the longitudinal direction of the screen frame and trans-verse sides in the transverse direction of the screen frame. Moreover the short sides of the screen elements are provided with at least one projection and/or at least one recess for locking engagement with a corresponding projection and/or recess on neighbouring screen elements arranged in the screen frame. The engagement locks the screen elements to each other in the thickness direction of the screen elements.
In one embodiment, the screen elements of the screen engage the screen frame by means of an undercut groove formed in the underside of the screen elements. The undercut groove allows simple and easily mounted snap locking and also each individual element to be safely held.
The screen frame preferably comprises a longitudi-nally extending attachment section, to which the screen 5 elements are fastened by snap locking by means of their undercut groove. The attachment section makes it possible to individually adjust the shape of the screen deck with-out structurally modifying the underlying frame struc-ture.
In one embodiment, the attachment section is stepped in the longitudinal direction of the screen frame, where-by the screen elements fastened to the attachment section form a stepped screening surface. A stepped screening surface turns the material that is being screened and thus improves screening efficiency.
Moreover the attachment section is preferably sym-metrical in the transverse direction to allow turning of the attachment section, which provides a longer life.
The screen elements of the screen are on their long sides preferably provided with at least one projection and/or at least one recess for locking engagement, in the longitudinal direction of the screen frame, with a corre-sponding projection and/or recess on neighbouring screen elements arranged in the screen frame. This gives the screen additional stability since the screen elements are not only supported by the attachment section but also locked to each other by the engagement between the pro-jections/recesses on their short and long sides.
According to a characteristic feature, said at least one projection and/or recess on the longitudinal sides and the transverse sides, respectively, are arranged so that the screen element when rotated half a turn about an axis in the normal direction of the screen surface has the same circumferential shape. This property increases the flexibility and cost-efficiency of the screen since local wear on an individual screen element can be alle-viated by turning of the individual screen element.
Preferably, the undercut groove extends in the lon-gitudinal direction of the screen frame to be attached to a longitudinal attachment section of the screen frame.
An inventive screen element is further made of elas-tomeric material and preferably of elastomeric material with two different hardnesses. This provides stability and rigidity while at the same time great abrasion resis-tance is ensured.
According to a characteristic feature, the upper side of the screen element has a lower hardness than the underside of the screen element so as to provide a stable and rigid structure with an abrasion-resistant surface.
The elastomeric material adjacent to the undercut groove preferably has two different hardnesses, so that the material on one groove side adapted to face another screen element has a lower hardness than on the opposite side of the groove. With snap locking to the screen frame, this results in bulging of the softer side of the groove facing another element, which in turn establishes an improved seal between neighbouring elements.
The elastomeric material mentioned above preferably is polyurethane (PU), since screen elements of this mate-rial are suitable for the technical purpose and also cost-effective to manufacture.
The polyurethane screen element has, if required, a reinforcement of polycarbonate resin (PC). Polycarbonate resin has been found to bond excellently to polyurethane in manufacture and ensures excellent reinforcing proper-ties. Moreover a PC-reinforced PU material has the advan-tage, compared with a PU material reinforced with, for instance, steel, that it is easy and inexpensive to degrade once it is worn out.
An inventive screen element preferably has at least one projection and/or at least one recess which are arranged in the long side thereof. They allow locking engagement with a corresponding projection and recess in the long sides of neighbouring screen elements. The engagement ensures that the screen elements do not slide relative to each other.
The projection/projections and recess/recesses of the screen element is/are preferably arranged in such a manner that the screen element when rotated half a turn about an axis in the normal direction of the screening surface has the same circumferential shape. This symmetry makes it possible to turn over an individual screen ele-ment, for instance in case of uneven wear on the surface of the screen element.
According to a characteristic feature, the underside of the screen element is cambered at the short sides.
Camber increases the rigidity of the screen element in the transverse direction and, together with the locking engagement of the short sides, results in the screen frame not requiring any supporting devices in the trans-verse direction, even when subjected to high loads.
A screen according to the present invention has a screen frame and comprises screen elements which are arranged in the screen frame with longitudinal sides in the longitudinal direction of the screen frame and trans-verse sides in the transverse direction of the screen frame. Moreover the short sides of the screen elements are provided with at least one projection and/or at least one recess for locking engagement with a corresponding projection and/or recess on neighbouring screen elements arranged in the screen frame. The engagement locks the screen elements to each other in the thickness direction of the screen elements.
In one embodiment, the screen elements of the screen engage the screen frame by means of an undercut groove formed in the underside of the screen elements. The undercut groove allows simple and easily mounted snap locking and also each individual element to be safely held.
The screen frame preferably comprises a longitudi-nally extending attachment section, to which the screen 5 elements are fastened by snap locking by means of their undercut groove. The attachment section makes it possible to individually adjust the shape of the screen deck with-out structurally modifying the underlying frame struc-ture.
In one embodiment, the attachment section is stepped in the longitudinal direction of the screen frame, where-by the screen elements fastened to the attachment section form a stepped screening surface. A stepped screening surface turns the material that is being screened and thus improves screening efficiency.
Moreover the attachment section is preferably sym-metrical in the transverse direction to allow turning of the attachment section, which provides a longer life.
The screen elements of the screen are on their long sides preferably provided with at least one projection and/or at least one recess for locking engagement, in the longitudinal direction of the screen frame, with a corre-sponding projection and/or recess on neighbouring screen elements arranged in the screen frame. This gives the screen additional stability since the screen elements are not only supported by the attachment section but also locked to each other by the engagement between the pro-jections/recesses on their short and long sides.
According to a characteristic feature, said at least one projection and/or recess on the longitudinal sides and the transverse sides, respectively, are arranged so that the screen element when rotated half a turn about an axis in the normal direction of the screen surface has the same circumferential shape. This property increases the flexibility and cost-efficiency of the screen since local wear on an individual screen element can be alle-viated by turning of the individual screen element.
Furthermore the at least one projection and the at least one recess on the outer long sides of the trans-versely outermost screen elements engage a corresponding projection and/or recess in the wall guard of the screen frame, whereby these screen elements and thus the entire screening surface are locked. Due to the snap locking and the locking engagement, the screening surface cannot be moved, either transversely or longitudinally.
Brief Description of the Drawings The invention will in the following be described by way of example based on two embodiments and with refe-rence to the accompanying drawings, in which Fig. 1 is a perspective view of a screen according to a first embodiment of the invention, Fig. 2 is a perspective view of a detail of a screen element of the screen in Fig. 1.
Fig. 3 is a perspective view of a screen according to a second embodiment of the invention, Fig. 4 is a perspective view of a detail of a screen element of the screen in Fig. 2, and Figs 5a-f are sectional views of attachment sections for attachment of the screen elements according to the invention.
Description of Preferred Embodiments The screen 1 shown in Fig. 1 comprises a plurality of screen elements 2 which are arranged by snap locking on a screen frame (not shown) via attachment sections 4 arranged on the screen frame. The snap locking consists of an undercut groove 5 which engages the attachment sections 4 arranged in the longitudinal direction of the screen 1.
The screen element 2 has, as is more clearly to be seen in Fig. 2, projections 6 and recesses 7 arranged on its transversely oriented transverse side or short side, which engage corresponding recesses 7 and projections 6 of neighbouring screen elements 2. Such locking engage-ment ensures relative locking of the short sides between longitudinally neighbouring screen elements. The locking is additionally improved by the projections 6 and the recesses 7 being formed at two levels. The screen element 2 is made of polyurethane of two different hardnesses. In the example shown, the upper side of the screen element is made of polyurethane of a lower hardness, approximate-ly 78 Shore A, than the one that constitutes the under-side of the screen. The hardness of the underside is in the example shown approximately 65 Shore D. Moreover, the material adjacent to the undercut groove 5 has two different hardnesses, so that the material on one side 5a of the groove 5 adapted to face a neighbouring screen element has lower hardness than the material on the oppo-site side 5b of the groove.
The longitudinally oriented long side of the screen element 2 further has projections 8 and recesses 9, which lockingly engage corresponding recesses 9 and projections 8 on neighbouring screen elements 2.
The recesses 7, 9 and the projections 6, 8 are arranged along the circumference of the screen element 2 in such a manner that the screen element can be rotated half a turn about an axis in the normal direction of the screening surface and then again be positioned in the screen 1. If the screen element 2 is worn at one point on its surface, it can thus be rotated half a turn, instead of being exchanged.
In this first embodiment, the screen element 2 has on its underside cambers 13 to increase its rigidity.
The screen frame wall guard 10, which is screwed to the screen frame wall (not shown), has projections 11 and recesses 12 which engage the projections 8 and the recesses 9 on the outer long sides of the transversely outermost screen elements 8, thereby locking these screen elements and thus also the entire screening surface. The snap locking and the locking engagement prevent the screening surface from being moved, either transversely or longitudinally.
Deflectors 14 and blocking strips 15 are mounted in recesses formed on the screen 1 in the screen elements 2.
Figs 5a-c show examples of cross-sections of the attachment section 4. The attachment sections used in the screen 1 in Fig. 1 are, as is more clearly to be seen in Fig. 5a, symmetrical so that they are turnable and therefore have a longer life before they need to be exchanged. Also the attachment sections 4 shown in Figs 5b and 5c are turnable.
According to a second embodiment of the inventive screen as shown in Figs 3 and 4, the attachment sections 104 of the screen 101 are stepped, whereby the screen elements 102 attached to the attachment sections 104 form a stepped screening surface, a so-called step deck. This embodiment is particularly useful in applications involv-ing many fines, since the stepped screening surface turns the material that is being screened and in this manner improves the screening efficiency.
The projections 106 and the recesses 107 of the screen elements 102 here ensure increased tightness in the joint between successively arranged screen elements 102 compared with prior-art step decks.
The stepped attachment section 104 ensures an alter-native way of providing a step deck. In prior-art step decks, the section has been straight and the screening elements have instead been placed overlapping each other.
Figs 5d-f show examples of cross-sections of the attachment section 104.
A person skilled in the art should realise that a large number of modifications of the here described embo-diments of the invention are conceivable within the scope of the invention which is defined in the appended claims.
For example, the hardnesses of the material of which the screen elements are made can be varied depending on how the screen is to be used. Suitable hardnesses of the material in the upper side of the screen elements are in many cases 30-90 Shore A and in the underside 35-75 Shore D. The abrasion resistance of the screening sur-face can also be improved by means of ceramic elements.
Standard components, such as blocking strips and deflectors, can be mounted in other configurations and can also be completely excluded.
The shape of the attachment section can be appro-priately designed; for instance the thickness of material and the distribution of material can be adjusted to the loads exerted, without deviating from the object of the invention.
In the two embodiments described, the elastomeric material of the screen elements can be reinforced with polycarbonate resin, when needed.
In the embodiments illustrated, the screening sur-face is an integral part of the screen elements, but this screening surface can be replaced by, for example, metal wire mesh or the like.
Brief Description of the Drawings The invention will in the following be described by way of example based on two embodiments and with refe-rence to the accompanying drawings, in which Fig. 1 is a perspective view of a screen according to a first embodiment of the invention, Fig. 2 is a perspective view of a detail of a screen element of the screen in Fig. 1.
Fig. 3 is a perspective view of a screen according to a second embodiment of the invention, Fig. 4 is a perspective view of a detail of a screen element of the screen in Fig. 2, and Figs 5a-f are sectional views of attachment sections for attachment of the screen elements according to the invention.
Description of Preferred Embodiments The screen 1 shown in Fig. 1 comprises a plurality of screen elements 2 which are arranged by snap locking on a screen frame (not shown) via attachment sections 4 arranged on the screen frame. The snap locking consists of an undercut groove 5 which engages the attachment sections 4 arranged in the longitudinal direction of the screen 1.
The screen element 2 has, as is more clearly to be seen in Fig. 2, projections 6 and recesses 7 arranged on its transversely oriented transverse side or short side, which engage corresponding recesses 7 and projections 6 of neighbouring screen elements 2. Such locking engage-ment ensures relative locking of the short sides between longitudinally neighbouring screen elements. The locking is additionally improved by the projections 6 and the recesses 7 being formed at two levels. The screen element 2 is made of polyurethane of two different hardnesses. In the example shown, the upper side of the screen element is made of polyurethane of a lower hardness, approximate-ly 78 Shore A, than the one that constitutes the under-side of the screen. The hardness of the underside is in the example shown approximately 65 Shore D. Moreover, the material adjacent to the undercut groove 5 has two different hardnesses, so that the material on one side 5a of the groove 5 adapted to face a neighbouring screen element has lower hardness than the material on the oppo-site side 5b of the groove.
The longitudinally oriented long side of the screen element 2 further has projections 8 and recesses 9, which lockingly engage corresponding recesses 9 and projections 8 on neighbouring screen elements 2.
The recesses 7, 9 and the projections 6, 8 are arranged along the circumference of the screen element 2 in such a manner that the screen element can be rotated half a turn about an axis in the normal direction of the screening surface and then again be positioned in the screen 1. If the screen element 2 is worn at one point on its surface, it can thus be rotated half a turn, instead of being exchanged.
In this first embodiment, the screen element 2 has on its underside cambers 13 to increase its rigidity.
The screen frame wall guard 10, which is screwed to the screen frame wall (not shown), has projections 11 and recesses 12 which engage the projections 8 and the recesses 9 on the outer long sides of the transversely outermost screen elements 8, thereby locking these screen elements and thus also the entire screening surface. The snap locking and the locking engagement prevent the screening surface from being moved, either transversely or longitudinally.
Deflectors 14 and blocking strips 15 are mounted in recesses formed on the screen 1 in the screen elements 2.
Figs 5a-c show examples of cross-sections of the attachment section 4. The attachment sections used in the screen 1 in Fig. 1 are, as is more clearly to be seen in Fig. 5a, symmetrical so that they are turnable and therefore have a longer life before they need to be exchanged. Also the attachment sections 4 shown in Figs 5b and 5c are turnable.
According to a second embodiment of the inventive screen as shown in Figs 3 and 4, the attachment sections 104 of the screen 101 are stepped, whereby the screen elements 102 attached to the attachment sections 104 form a stepped screening surface, a so-called step deck. This embodiment is particularly useful in applications involv-ing many fines, since the stepped screening surface turns the material that is being screened and in this manner improves the screening efficiency.
The projections 106 and the recesses 107 of the screen elements 102 here ensure increased tightness in the joint between successively arranged screen elements 102 compared with prior-art step decks.
The stepped attachment section 104 ensures an alter-native way of providing a step deck. In prior-art step decks, the section has been straight and the screening elements have instead been placed overlapping each other.
Figs 5d-f show examples of cross-sections of the attachment section 104.
A person skilled in the art should realise that a large number of modifications of the here described embo-diments of the invention are conceivable within the scope of the invention which is defined in the appended claims.
For example, the hardnesses of the material of which the screen elements are made can be varied depending on how the screen is to be used. Suitable hardnesses of the material in the upper side of the screen elements are in many cases 30-90 Shore A and in the underside 35-75 Shore D. The abrasion resistance of the screening sur-face can also be improved by means of ceramic elements.
Standard components, such as blocking strips and deflectors, can be mounted in other configurations and can also be completely excluded.
The shape of the attachment section can be appro-priately designed; for instance the thickness of material and the distribution of material can be adjusted to the loads exerted, without deviating from the object of the invention.
In the two embodiments described, the elastomeric material of the screen elements can be reinforced with polycarbonate resin, when needed.
In the embodiments illustrated, the screening sur-face is an integral part of the screen elements, but this screening surface can be replaced by, for example, metal wire mesh or the like.
Claims (16)
1 . A screen element made of elastomeric material and adapted to be arranged in a screen frame, which has longitudinal sides adapted to be arranged in a longitudinal direction of the screen frame and transverse sides adapted to be arranged in a transverse direction of the screen frame, the screen element comprising: an underside, wherein the underside has an undercut groove for snap locking to the screen frame, the undercut groove extending in the longitudinal direction of the screen frame to be attached to a longitudinal attachment section of the screen frame; and wherein the elastomeric material adjacent to the undercut groove has two different hardnesses, so that the material on one groove side adapted to face a neighbouring screen element has a lower hardness than the material on the opposite side of the groove.
2. A screen element as claimed in claim 1, which is made of polyurethane.
3. A screen element as claimed in claim 2, further comprising a reinforcement of polycarbonate resin.
4. A screen element as claimed in claim 1, wherein the longitudinal sides are provided with at least one projection and/or at least one recess for locking engagement, in the longitudinal direction of the screen frame, with a corresponding projection and/or recess on neighbouring screen elements arranged in the screen frame.
5. A screen element as claimed in claim 4, wherein said at least one projection and/or recess are arranged so that the screen element when rotated half a turn about an axis in the normal direction of the screen surface has the same circumferential shape.
6. A screen element as claimed in claim 1, wherein its underside is cambered.
7. A screen, which has a screen frame and screen elements arranged in the screen frame, the screen elements being made of elastomeric material and having longitudinal sides arranged in a longitudinal direction of the screen frame and transverse sides arranged in a transverse direction of the screen frame, wherein the screen elements further comprises: an underside, wherein the underside has an undercut groove for snap locking to the screen frame, the undercut groove extending in the longitudinal direction of the screen frame to be attached to a longitudinal attachment section of the screen frame; and wherein the elastomeric material adjacent to the undercut groove has two different hardnesses, so that the material on one groove side adapted to face a neighbouring screen element has a lower hardness than the material on the opposite side of the groove.
8. A screen as claimed in claim 7, wherein the screen elements are fastened to the screen frame by snap locking by means of an undercut groove formed on the underside of the screen elements.
9. A screen as claimed in claim 8, wherein the screen frame comprises an attachment section extending in the longitudinal direction, and wherein the screen elements are fastened to the attachment section by snap locking by means of the undercut groove.
10. A screen as claimed in claim 9, wherein the attachment section in the longitudinal direction of the screen frame is stepped, whereby the screen elements fastened to the attachment section form a stepped screening surface.
11. A screen as claimed in claim 9, wherein the attachment section is symmetrical in cross-section.
12. A screen as claimed in claim 7, wherein the screen elements on their longitudinal sides are provided with at least one projection and/or at least one recess for locking engagement, in the longitudinal direction of the screen frame, with a corresponding projection and/or recess on neighbouring screen elements arranged in the screen frame.
13. A screen as claimed in claim 12, wherein said at least one projection and/or recess are arranged so that the screen element when rotated half a turn about an axis in the normal direction of the screen surface has the same circumferential shape.
14. A screen as claimed in claim 12, wherein the screen frame at its outer sides in the transverse direction has longitudinal sides provided with side wall guards, with which the screen elements arranged at the transversely outer sides of the screen frame are engaged to lock the screen elements in the longitudinal direction of the screen frame.
15. A screen element as claimed in claim 1, wherein the at least two transverse sides are provided with at least one projection and/or at least one recess for locking engagement, in a direction transversely to the plane of the screen element, with a corresponding projection and/or recess on neighbouring screen elements arranged in the screen frame.
16. A screen element as claim in claim 1, wherein the screen elements on their transverse sides comprise at least one projection and/or at least one recess for locking engagement, in the thickness direction of the screen elements, with a corresponding projection and/or recess on neighbouring screen elements arranged in the screen frame.
Applications Claiming Priority (5)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US60998004P | 2004-09-15 | 2004-09-15 | |
| SE0402219A SE528355C2 (en) | 2004-09-15 | 2004-09-15 | Screen element for screen comprises transverse sides provided with projection and/or recess for locking engagement, in thickness direction of screen element, with projection and/or recess on neighboring screen elements arranged in frame |
| SE0402219-0 | 2004-09-15 | ||
| US60/609,980 | 2004-09-15 | ||
| PCT/SE2005/001303 WO2006031176A1 (en) | 2004-09-15 | 2005-09-09 | Screen and screen element |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CA2579136A1 CA2579136A1 (en) | 2006-03-23 |
| CA2579136C true CA2579136C (en) | 2013-01-22 |
Family
ID=36060311
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CA2579136A Expired - Fee Related CA2579136C (en) | 2004-09-15 | 2005-09-09 | Screen and screen element |
Country Status (7)
| Country | Link |
|---|---|
| US (1) | US8469199B2 (en) |
| EP (1) | EP1791656A4 (en) |
| AU (1) | AU2005285583B2 (en) |
| BR (1) | BRPI0515321A (en) |
| CA (1) | CA2579136C (en) |
| MX (1) | MX2007003069A (en) |
| WO (1) | WO2006031176A1 (en) |
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|---|---|---|---|---|
| WO2008077181A1 (en) * | 2006-12-22 | 2008-07-03 | Johnson Screens (Australia) Pty Ltd | Improved screening panel securing system |
| SE530929C2 (en) * | 2007-04-19 | 2008-10-21 | Sandvik Intellectual Property | Support structure for a vibration layer and a support carrier thereof |
| CA132138S (en) * | 2009-04-09 | 2010-06-16 | Sandvik Intellectual Property | Support carrier for vibration screens |
| SE534710C2 (en) * | 2010-03-03 | 2011-11-29 | Sandvik Intellectual Property | Vibration screen with modular screen media |
| SE534711C2 (en) * | 2010-03-15 | 2011-11-29 | Sandvik Intellectual Property | Support carriers of a vibration screen support structure |
| EP2444167B1 (en) | 2010-10-22 | 2013-03-20 | Metso Minerals (Sweden) AB | Adapter for screen elements |
| NZ614554A (en) * | 2011-02-28 | 2016-03-31 | Tega Ind Ltd | Screen panel |
| US8813975B2 (en) * | 2012-01-13 | 2014-08-26 | Metso Minerals (Sweden) Ab | Screen media element having ceramic sections with apertures |
| WO2014018961A1 (en) * | 2012-07-27 | 2014-01-30 | M-I L.L.C. | Composite screen frame with semi-flexible mechanical strain relief |
| US20140132044A1 (en) * | 2012-11-12 | 2014-05-15 | Pamela Vera Louie | Portable sling for securely holding a food or water container to service kids or animals during auto travel |
| EP2915595A1 (en) * | 2014-03-05 | 2015-09-09 | Sandvik Intellectual Property AB | Screen apparatus sidewall protection assembly |
| RU2606475C1 (en) * | 2015-08-27 | 2017-01-10 | Акционерное общество "Торговый Дом "Кварц" | Method for mounting elastomer modular elements on support surfaces |
| CA2942550C (en) * | 2015-09-21 | 2019-09-10 | Polydeck Screen Corporation | Screening system for portable vibratory machine |
| US20170209901A1 (en) * | 2016-01-27 | 2017-07-27 | General Kinematics Corporation | Vibratory Apparatus With Deck Panel And Assembly Method |
| EP3296029A1 (en) * | 2016-09-16 | 2018-03-21 | Metso Sweden Ab | Hammerless solution |
| US11213857B2 (en) | 2017-06-06 | 2022-01-04 | Derrick Corporation | Method and apparatus for screening |
| WO2020057719A1 (en) | 2018-09-17 | 2020-03-26 | Sandvik Srp Ab | Support for screening media |
| BR112022025867A2 (en) * | 2020-06-17 | 2023-01-10 | Schenck Process Australia Pty Ltd | SIEVE PANEL |
| CN114289307B (en) * | 2021-11-08 | 2023-06-23 | 新乡市高服机械股份有限公司 | Screen plate fast-assembling structure of vibrating screen |
| EP4197655B1 (en) * | 2021-12-20 | 2025-02-12 | Bühler AG | Sieve and frame with improved connectability |
| CN115957963B (en) * | 2022-06-29 | 2025-02-18 | 德伯特(无锡)工业技术有限公司 | Nondestructive installation process for screen mesh of mine screening machine |
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| AT344629B (en) * | 1976-05-21 | 1978-08-10 | Steinhaus Gmbh | SIEBFELD |
| AT354957B (en) * | 1977-02-15 | 1980-02-11 | Hein Lehmann Ag | SIEVE BOTTOM |
| ZA774472B (en) * | 1977-07-25 | 1979-06-27 | Herrmann Screens Mfg Co Ltd | Improvements in or relating to screening apparatus |
| DE2754044B1 (en) * | 1977-12-05 | 1979-04-19 | Willi-Klaus Kinker | Industrial sieve bottom for processing bulk goods |
| DE2754374A1 (en) | 1977-12-07 | 1979-06-13 | Kueper Gummi | Screen for screening or sifting machine - has interlocking tongue edge panels which can be replaced in sections when worn |
| GB2059278B (en) | 1979-10-06 | 1983-09-21 | Spiller C M | Screen construction |
| US4661245A (en) * | 1982-12-09 | 1987-04-28 | Fioris Pty Ltd. | Screening system |
| DE3425485A1 (en) | 1984-07-11 | 1986-01-16 | Hein, Lehmann AG, 4000 Düsseldorf | SCREENING |
| DE3701862A1 (en) * | 1987-01-23 | 1988-08-04 | Lenser Kunststoff Press | FILTER PLATE MADE OF THERMOPLASTIC PLASTIC FOR A FILTER PRESS |
| DE3716472A1 (en) * | 1987-05-16 | 1988-12-01 | Steinhaus Gmbh | METHOD FOR PRODUCING SCREEN MATS AS SCREENING FOR SYSTEM SCREENING PANELS AND SCREENING |
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| RU2001701C1 (en) | 1991-05-24 | 1993-10-30 | Червоненко Альфред Григорьевич; Морус Владимир Леонидович Гольдин Арон Абрамович Кравченко Валерий Иванович | Sieve of screen |
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| EP0710509B1 (en) * | 1994-10-05 | 1999-01-07 | Svedala Trellex Aktiebolag | Screen cloth element |
| RU2101100C1 (en) | 1996-03-15 | 1998-01-10 | Александр Иванович Егурнов | Screen |
| SE506860C2 (en) * | 1997-02-04 | 1998-02-23 | Svedala Trellex Ab | Sieve with overlapping elongated sieve elements and sieve elements for sieve |
| US7063214B2 (en) * | 2003-02-04 | 2006-06-20 | Varco I/P, Inc. | Interlocking screens for vibratory separators |
| SE527499C2 (en) * | 2004-03-26 | 2006-03-21 | Sandvik Intellectual Property | Adapter device and vibration screen including an adapter device |
| US7717269B2 (en) * | 2007-05-15 | 2010-05-18 | Conn-Weld Industries, Inc. | Snap lock separatory panel and retainer system |
-
2005
- 2005-09-09 AU AU2005285583A patent/AU2005285583B2/en not_active Ceased
- 2005-09-09 CA CA2579136A patent/CA2579136C/en not_active Expired - Fee Related
- 2005-09-09 BR BRPI0515321-2A patent/BRPI0515321A/en not_active Application Discontinuation
- 2005-09-09 MX MX2007003069A patent/MX2007003069A/en active IP Right Grant
- 2005-09-09 EP EP05778038.9A patent/EP1791656A4/en not_active Withdrawn
- 2005-09-09 WO PCT/SE2005/001303 patent/WO2006031176A1/en not_active Ceased
- 2005-09-09 US US11/662,863 patent/US8469199B2/en not_active Expired - Fee Related
Also Published As
| Publication number | Publication date |
|---|---|
| AU2005285583A1 (en) | 2006-03-23 |
| WO2006031176A1 (en) | 2006-03-23 |
| US8469199B2 (en) | 2013-06-25 |
| US20090050539A1 (en) | 2009-02-26 |
| CA2579136A1 (en) | 2006-03-23 |
| MX2007003069A (en) | 2007-10-02 |
| BRPI0515321A (en) | 2008-07-22 |
| EP1791656A4 (en) | 2014-07-09 |
| EP1791656A1 (en) | 2007-06-06 |
| AU2005285583B2 (en) | 2010-04-22 |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| EEER | Examination request | ||
| MKLA | Lapsed |
Effective date: 20220909 |