CA2444963C - A method of manufacturing a sic fiber-reinforced sic-matrix composite - Google Patents
A method of manufacturing a sic fiber-reinforced sic-matrix composite Download PDFInfo
- Publication number
- CA2444963C CA2444963C CA002444963A CA2444963A CA2444963C CA 2444963 C CA2444963 C CA 2444963C CA 002444963 A CA002444963 A CA 002444963A CA 2444963 A CA2444963 A CA 2444963A CA 2444963 C CA2444963 C CA 2444963C
- Authority
- CA
- Canada
- Prior art keywords
- sic
- fiber
- slurry
- sic fiber
- matrix composite
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
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- C—CHEMISTRY; METALLURGY
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- C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/622—Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/626—Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B
- C04B35/628—Coating the powders or the macroscopic reinforcing agents
- C04B35/62897—Coatings characterised by their thickness
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B82—NANOTECHNOLOGY
- B82Y—SPECIFIC USES OR APPLICATIONS OF NANOSTRUCTURES; MEASUREMENT OR ANALYSIS OF NANOSTRUCTURES; MANUFACTURE OR TREATMENT OF NANOSTRUCTURES
- B82Y30/00—Nanotechnology for materials or surface science, e.g. nanocomposites
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- C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/515—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxide ceramics
- C04B35/56—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxide ceramics based on carbides or oxycarbides
- C04B35/565—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxide ceramics based on carbides or oxycarbides based on silicon carbide
- C04B35/575—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxide ceramics based on carbides or oxycarbides based on silicon carbide obtained by pressure sintering
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- C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/622—Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/626—Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B
- C04B35/62605—Treating the starting powders individually or as mixtures
- C04B35/62625—Wet mixtures
- C04B35/6264—Mixing media, e.g. organic solvents
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- C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/622—Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/626—Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B
- C04B35/628—Coating the powders or the macroscopic reinforcing agents
- C04B35/62844—Coating fibres
- C04B35/62857—Coating fibres with non-oxide ceramics
- C04B35/6286—Carbides
- C04B35/62863—Silicon carbide
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- C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/622—Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/626—Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B
- C04B35/628—Coating the powders or the macroscopic reinforcing agents
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- C04B35/62857—Coating fibres with non-oxide ceramics
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- C04B35/62868—Boron nitride
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- C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/622—Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/626—Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B
- C04B35/628—Coating the powders or the macroscopic reinforcing agents
- C04B35/62844—Coating fibres
- C04B35/62857—Coating fibres with non-oxide ceramics
- C04B35/62873—Carbon
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- C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/622—Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/626—Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B
- C04B35/628—Coating the powders or the macroscopic reinforcing agents
- C04B35/62884—Coating the powders or the macroscopic reinforcing agents by gas phase techniques
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- C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/622—Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/626—Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B
- C04B35/63—Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B using additives specially adapted for forming the products, e.g.. binder binders
- C04B35/6303—Inorganic additives
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- C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/71—Ceramic products containing macroscopic reinforcing agents
- C04B35/78—Ceramic products containing macroscopic reinforcing agents containing non-metallic materials
- C04B35/80—Fibres, filaments, whiskers, platelets, or the like
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- C—CHEMISTRY; METALLURGY
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- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
- C04B2235/30—Constituents and secondary phases not being of a fibrous nature
- C04B2235/32—Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
- C04B2235/3217—Aluminum oxide or oxide forming salts thereof, e.g. bauxite, alpha-alumina
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- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
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- C04B2235/3224—Rare earth oxide or oxide forming salts thereof, e.g. scandium oxide
- C04B2235/3225—Yttrium oxide or oxide-forming salts thereof
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- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
- C04B2235/30—Constituents and secondary phases not being of a fibrous nature
- C04B2235/34—Non-metal oxides, non-metal mixed oxides, or salts thereof that form the non-metal oxides upon heating, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
- C04B2235/3418—Silicon oxide, silicic acids or oxide forming salts thereof, e.g. silica sol, fused silica, silica fume, cristobalite, quartz or flint
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- C04B2235/38—Non-oxide ceramic constituents or additives
- C04B2235/3817—Carbides
- C04B2235/3826—Silicon carbides
- C04B2235/3834—Beta silicon carbide
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- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
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- C04B2235/48—Organic compounds becoming part of a ceramic after heat treatment, e.g. carbonising phenol resins
- C04B2235/483—Si-containing organic compounds, e.g. silicone resins, (poly)silanes, (poly)siloxanes or (poly)silazanes
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- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
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- C04B2235/52—Constituents or additives characterised by their shapes
- C04B2235/5208—Fibers
- C04B2235/5216—Inorganic
- C04B2235/524—Non-oxidic, e.g. borides, carbides, silicides or nitrides
- C04B2235/5244—Silicon carbide
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- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
- C04B2235/50—Constituents or additives of the starting mixture chosen for their shape or used because of their shape or their physical appearance
- C04B2235/54—Particle size related information
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- C04B2235/5445—Particle size related information expressed by the size of the particles or aggregates thereof submicron sized, i.e. from 0,1 to 1 micron
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- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
- C04B2235/50—Constituents or additives of the starting mixture chosen for their shape or used because of their shape or their physical appearance
- C04B2235/54—Particle size related information
- C04B2235/5418—Particle size related information expressed by the size of the particles or aggregates thereof
- C04B2235/5454—Particle size related information expressed by the size of the particles or aggregates thereof nanometer sized, i.e. below 100 nm
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- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/70—Aspects relating to sintered or melt-casted ceramic products
- C04B2235/74—Physical characteristics
- C04B2235/77—Density
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- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/70—Aspects relating to sintered or melt-casted ceramic products
- C04B2235/96—Properties of ceramic products, e.g. mechanical properties such as strength, toughness, wear resistance
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Materials Engineering (AREA)
- Structural Engineering (AREA)
- Organic Chemistry (AREA)
- Inorganic Chemistry (AREA)
- Nanotechnology (AREA)
- Physics & Mathematics (AREA)
- Condensed Matter Physics & Semiconductors (AREA)
- General Physics & Mathematics (AREA)
- Crystallography & Structural Chemistry (AREA)
- Composite Materials (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Ceramic Products (AREA)
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2001164996A JP3971903B2 (ja) | 2001-05-31 | 2001-05-31 | SiC繊維強化型SiC複合材料の製造方法 |
| JP2001-164996 | 2001-05-31 | ||
| PCT/JP2001/009365 WO2002098819A1 (en) | 2001-05-31 | 2001-10-25 | Method for producing sic fiber-reinforced sic composite material |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CA2444963A1 CA2444963A1 (en) | 2002-12-12 |
| CA2444963C true CA2444963C (en) | 2009-06-30 |
Family
ID=19007726
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CA002444963A Expired - Fee Related CA2444963C (en) | 2001-05-31 | 2001-10-25 | A method of manufacturing a sic fiber-reinforced sic-matrix composite |
Country Status (6)
| Country | Link |
|---|---|
| US (1) | US7318906B2 (https=) |
| EP (1) | EP1391442B1 (https=) |
| JP (1) | JP3971903B2 (https=) |
| CA (1) | CA2444963C (https=) |
| DE (1) | DE60141985D1 (https=) |
| WO (1) | WO2002098819A1 (https=) |
Families Citing this family (30)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP4536950B2 (ja) * | 2001-04-03 | 2010-09-01 | 独立行政法人科学技術振興機構 | SiC繊維強化型SiC複合材料のホットプレス製造方法 |
| US7700202B2 (en) * | 2006-02-16 | 2010-04-20 | Alliant Techsystems Inc. | Precursor formulation of a silicon carbide material |
| KR100838825B1 (ko) | 2007-02-28 | 2008-06-17 | 한국과학기술연구원 | 탄화규소 섬유 강화 반응소결 탄화규소 다공체 및 이의제조방법 |
| JP2008260661A (ja) * | 2007-04-13 | 2008-10-30 | Shin Etsu Chem Co Ltd | 炭化珪素−炭化珪素繊維複合体及びその製造方法 |
| KR20100103457A (ko) * | 2007-10-04 | 2010-09-27 | 로렌스 리버모어 내쇼날 시큐리티, 엘엘시 | 레이저 관성-구속 융합-분열 발전 플랜트의 제어 |
| JP2010070421A (ja) * | 2008-09-18 | 2010-04-02 | Enetech Soken:Kk | SiC繊維強化型SiC複合材料の製造方法 |
| US8906288B2 (en) | 2008-09-24 | 2014-12-09 | Ube Industries, Ltd. | Process for producing SiC fiber-bonded ceramics |
| US20110027603A1 (en) * | 2008-12-03 | 2011-02-03 | Applied Nanotech, Inc. | Enhancing Thermal Properties of Carbon Aluminum Composites |
| US20110147647A1 (en) * | 2009-06-05 | 2011-06-23 | Applied Nanotech, Inc. | Carbon-containing matrix with additive that is not a metal |
| KR101170918B1 (ko) | 2009-09-14 | 2012-08-03 | 성균관대학교산학협력단 | 탄화규소 세라믹의 제조방법 |
| US20110071014A1 (en) * | 2009-09-24 | 2011-03-24 | United Technologies Corporation | Hybred polymer cvi composites |
| KR101122696B1 (ko) * | 2010-09-29 | 2012-03-09 | 한국에너지기술연구원 | 섬유강화 탄화규소 복합체의 제조방법 |
| US9650303B2 (en) * | 2013-03-15 | 2017-05-16 | Rolls-Royce Corporation | Silicon carbide ceramic matrix composites |
| EP3527547B1 (en) * | 2014-12-12 | 2024-03-20 | Kyoto University | Silicon carbide fiber reinforced silicon carbide composite material and methods of making it |
| CN104878232B (zh) * | 2015-06-02 | 2016-11-02 | 中北大学 | 一种铝铜铁准晶与碳化硅混合增强型铝基复合材料的制备方法 |
| JP6824601B2 (ja) * | 2015-06-29 | 2021-02-03 | クアーズテック株式会社 | 強化用繊維材料及びその製造方法、並びに繊維強化セラミックス複合材料 |
| US10052789B2 (en) | 2015-11-25 | 2018-08-21 | General Electric Company | Methods of processing ceramic fiber |
| US9815736B2 (en) | 2015-11-25 | 2017-11-14 | General Electric Company | Apparatus and methods for processing ceramic fiber |
| FR3047988B1 (fr) | 2016-02-18 | 2018-03-16 | Centre National De La Recherche Scientifique | Procede de fabrication d'une piece en materiau composite a matrice ceramique |
| CN106045521A (zh) * | 2016-05-27 | 2016-10-26 | 台州东新密封有限公司 | 采用热压烧结制备干气密封旋转环的方法 |
| JP6884516B2 (ja) * | 2016-06-13 | 2021-06-09 | 東芝エネルギーシステムズ株式会社 | SiC焼結体の製造方法 |
| JP6959747B2 (ja) * | 2017-03-14 | 2021-11-05 | 株式会社Ihiエアロスペース | 炭化ケイ素系複合体及びその製造方法 |
| WO2018170037A1 (en) * | 2017-03-14 | 2018-09-20 | Ball Aerospace & Technologies Corp. | Systems and methods for multiplexing and demodulation at high frequencies and increased communication bandwidth |
| JP6862280B2 (ja) | 2017-05-25 | 2021-04-21 | イビデン株式会社 | SiC/SiC複合材の製造方法 |
| DE102019216849A1 (de) * | 2019-10-31 | 2021-05-06 | MTU Aero Engines AG | VERFAHREN ZUR HERSTELLUNG EINES BAUTEILS AUS EINEM SiC/SiC - FASERVERBUNDWERKSTOFF |
| CN111254307B (zh) * | 2020-03-12 | 2021-03-09 | 岳阳市金扶羊新材料技术有限公司 | 一种金属陶瓷复合耐磨材料及其制备方法 |
| CN113651629A (zh) * | 2021-07-29 | 2021-11-16 | 西北工业大学 | 碳化硅陶瓷及其复合材料的高温胶及其制备与粘接方法 |
| CN114907127B (zh) * | 2022-05-09 | 2023-04-28 | 厦门大学 | 一种基体改性的SiC/SiC复合材料及其制备方法 |
| CN119430970B (zh) * | 2024-07-30 | 2026-04-10 | 西北工业大学 | 一种含有高强度和高模量基体的SiCf/SiC复合材料及其制备方法和应用 |
| CN118782779B (zh) * | 2024-09-05 | 2025-02-07 | 河南中新绿动能源有限公司 | 一种碳化硅负极材料及其制备方法 |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CA1335016C (en) | 1988-10-03 | 1995-03-28 | William H. Atwell | Highly densified bodies from polysilanes filled with silicon carbide powders |
| JPH05508885A (ja) * | 1990-06-29 | 1993-12-09 | フレックスリン サービシズ リミテッド | 強化複合材の製造方法及びこの方法に用いるためのフィラメント材料 |
| US5707471A (en) * | 1991-12-20 | 1998-01-13 | Dow Corning Corporation | Method for making ceramic matrix composites |
| JPH05221739A (ja) * | 1992-02-12 | 1993-08-31 | Toshiba Corp | 長繊維複合セラミックス焼結体の製造方法 |
| JPH08143374A (ja) | 1994-11-21 | 1996-06-04 | Toshiba Corp | セラミックス基繊維複合材料 |
| EP0744390B1 (en) | 1995-05-22 | 1999-04-07 | Nippon Carbon Co., Ltd. | Process for producing silicon carbide fibers |
| JP3143086B2 (ja) | 1997-10-14 | 2001-03-07 | 核燃料サイクル開発機構 | SiC複合材料スリーブおよびその製造方法 |
| JPH11130552A (ja) | 1997-10-27 | 1999-05-18 | Japan Atom Energy Res Inst | 放射線不融化によるセラミック複合材料の製造方法 |
| JP3722188B2 (ja) | 1999-01-28 | 2005-11-30 | 石川島播磨重工業株式会社 | セラミックス基複合部材及びその製造方法 |
| JP4389128B2 (ja) * | 1999-06-25 | 2009-12-24 | 株式会社Ihi | セラミックス基複合材料の製造方法 |
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- 2001-10-25 US US10/478,797 patent/US7318906B2/en not_active Expired - Fee Related
- 2001-10-25 EP EP01980904A patent/EP1391442B1/en not_active Expired - Lifetime
- 2001-10-25 WO PCT/JP2001/009365 patent/WO2002098819A1/ja not_active Ceased
- 2001-10-25 CA CA002444963A patent/CA2444963C/en not_active Expired - Fee Related
- 2001-10-25 DE DE60141985T patent/DE60141985D1/de not_active Expired - Lifetime
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| US7318906B2 (en) | 2008-01-15 |
| JP3971903B2 (ja) | 2007-09-05 |
| EP1391442A4 (en) | 2006-05-17 |
| JP2002356381A (ja) | 2002-12-13 |
| CA2444963A1 (en) | 2002-12-12 |
| WO2002098819A8 (en) | 2003-03-06 |
| US20050001361A1 (en) | 2005-01-06 |
| EP1391442B1 (en) | 2010-04-28 |
| EP1391442A1 (en) | 2004-02-25 |
| WO2002098819A1 (en) | 2002-12-12 |
| DE60141985D1 (de) | 2010-06-10 |
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