CA2359635A1 - Electrochemical cell having an electrode with a dicarbonate additive in the electrode active mixture - Google Patents
Electrochemical cell having an electrode with a dicarbonate additive in the electrode active mixture Download PDFInfo
- Publication number
- CA2359635A1 CA2359635A1 CA002359635A CA2359635A CA2359635A1 CA 2359635 A1 CA2359635 A1 CA 2359635A1 CA 002359635 A CA002359635 A CA 002359635A CA 2359635 A CA2359635 A CA 2359635A CA 2359635 A1 CA2359635 A1 CA 2359635A1
- Authority
- CA
- Canada
- Prior art keywords
- dicarbonate
- electrochemical cell
- group
- mono
- methyl
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Abandoned
Links
- ZFTFAPZRGNKQPU-UHFFFAOYSA-N dicarbonic acid Chemical compound OC(=O)OC(O)=O ZFTFAPZRGNKQPU-UHFFFAOYSA-N 0.000 title claims abstract description 39
- 239000000654 additive Substances 0.000 title claims abstract description 36
- 230000000996 additive effect Effects 0.000 title claims abstract description 33
- 239000000203 mixture Substances 0.000 title claims description 47
- 239000006182 cathode active material Substances 0.000 claims abstract description 33
- 229910052744 lithium Inorganic materials 0.000 claims abstract description 28
- WHXSMMKQMYFTQS-UHFFFAOYSA-N Lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 claims abstract description 26
- 239000003792 electrolyte Substances 0.000 claims abstract description 26
- 239000010405 anode material Substances 0.000 claims abstract description 16
- 239000011255 nonaqueous electrolyte Substances 0.000 claims abstract description 15
- 125000000962 organic group Chemical group 0.000 claims description 36
- -1 y-butyrolactone Chemical compound 0.000 claims description 31
- 239000000463 material Substances 0.000 claims description 29
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 28
- RAVDHKVWJUPFPT-UHFFFAOYSA-N silver;oxido(dioxo)vanadium Chemical compound [Ag+].[O-][V](=O)=O RAVDHKVWJUPFPT-UHFFFAOYSA-N 0.000 claims description 18
- 125000003903 2-propenyl group Chemical group [H]C([*])([H])C([H])=C([H])[H] 0.000 claims description 17
- 229910052751 metal Inorganic materials 0.000 claims description 17
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 claims description 16
- 239000002184 metal Substances 0.000 claims description 16
- 239000002904 solvent Substances 0.000 claims description 14
- 229910052799 carbon Inorganic materials 0.000 claims description 13
- 125000004435 hydrogen atom Chemical group [H]* 0.000 claims description 12
- 229920006395 saturated elastomer Polymers 0.000 claims description 12
- 239000011230 binding agent Substances 0.000 claims description 10
- OIFBSDVPJOWBCH-UHFFFAOYSA-N Diethyl carbonate Chemical compound CCOC(=O)OCC OIFBSDVPJOWBCH-UHFFFAOYSA-N 0.000 claims description 8
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 claims description 8
- JBTWLSYIZRCDFO-UHFFFAOYSA-N ethyl methyl carbonate Chemical compound CCOC(=O)OC JBTWLSYIZRCDFO-UHFFFAOYSA-N 0.000 claims description 8
- NUJOXMJBOLGQSY-UHFFFAOYSA-N manganese dioxide Chemical compound O=[Mn]=O NUJOXMJBOLGQSY-UHFFFAOYSA-N 0.000 claims description 8
- XTHFKEDIFFGKHM-UHFFFAOYSA-N Dimethoxyethane Chemical compound COCCOC XTHFKEDIFFGKHM-UHFFFAOYSA-N 0.000 claims description 7
- IEJIGPNLZYLLBP-UHFFFAOYSA-N dimethyl carbonate Chemical compound COC(=O)OC IEJIGPNLZYLLBP-UHFFFAOYSA-N 0.000 claims description 7
- 229910002804 graphite Inorganic materials 0.000 claims description 7
- 239000010439 graphite Substances 0.000 claims description 7
- 229910052759 nickel Inorganic materials 0.000 claims description 7
- 239000000843 powder Substances 0.000 claims description 7
- 239000010935 stainless steel Substances 0.000 claims description 7
- 229910001220 stainless steel Inorganic materials 0.000 claims description 7
- WEVYAHXRMPXWCK-UHFFFAOYSA-N Acetonitrile Chemical compound CC#N WEVYAHXRMPXWCK-UHFFFAOYSA-N 0.000 claims description 6
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 6
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 6
- ZMXDDKWLCZADIW-UHFFFAOYSA-N N,N-Dimethylformamide Chemical compound CN(C)C=O ZMXDDKWLCZADIW-UHFFFAOYSA-N 0.000 claims description 6
- SECXISVLQFMRJM-UHFFFAOYSA-N N-Methylpyrrolidone Chemical compound CN1CCCC1=O SECXISVLQFMRJM-UHFFFAOYSA-N 0.000 claims description 6
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 claims description 6
- 239000006230 acetylene black Substances 0.000 claims description 6
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 6
- 125000004432 carbon atom Chemical group C* 0.000 claims description 6
- 239000010949 copper Substances 0.000 claims description 6
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 claims description 6
- 125000005842 heteroatom Chemical group 0.000 claims description 6
- 125000001905 inorganic group Chemical group 0.000 claims description 6
- 150000002739 metals Chemical class 0.000 claims description 6
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 claims description 6
- 125000001436 propyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])[H] 0.000 claims description 6
- 229930195734 saturated hydrocarbon Chemical group 0.000 claims description 6
- 239000010936 titanium Substances 0.000 claims description 6
- 229930195735 unsaturated hydrocarbon Chemical group 0.000 claims description 6
- KMTRUDSVKNLOMY-UHFFFAOYSA-N Ethylene carbonate Chemical compound O=C1OCCO1 KMTRUDSVKNLOMY-UHFFFAOYSA-N 0.000 claims description 5
- 230000003213 activating effect Effects 0.000 claims description 5
- 239000002482 conductive additive Substances 0.000 claims description 5
- 229910052802 copper Inorganic materials 0.000 claims description 5
- 229910052719 titanium Inorganic materials 0.000 claims description 5
- QPLDLSVMHZLSFG-UHFFFAOYSA-N Copper oxide Chemical compound [Cu]=O QPLDLSVMHZLSFG-UHFFFAOYSA-N 0.000 claims description 4
- 239000005751 Copper oxide Substances 0.000 claims description 4
- IAZDPXIOMUYVGZ-UHFFFAOYSA-N Dimethylsulphoxide Chemical compound CS(C)=O IAZDPXIOMUYVGZ-UHFFFAOYSA-N 0.000 claims description 4
- MBMLMWLHJBBADN-UHFFFAOYSA-N Ferrous sulfide Chemical compound [Fe]=S MBMLMWLHJBBADN-UHFFFAOYSA-N 0.000 claims description 4
- ZOKXTWBITQBERF-UHFFFAOYSA-N Molybdenum Chemical compound [Mo] ZOKXTWBITQBERF-UHFFFAOYSA-N 0.000 claims description 4
- NFMAZVUSKIJEIH-UHFFFAOYSA-N bis(sulfanylidene)iron Chemical compound S=[Fe]=S NFMAZVUSKIJEIH-UHFFFAOYSA-N 0.000 claims description 4
- 239000006229 carbon black Substances 0.000 claims description 4
- 229910000431 copper oxide Inorganic materials 0.000 claims description 4
- OMZSGWSJDCOLKM-UHFFFAOYSA-N copper(II) sulfide Chemical compound [S-2].[Cu+2] OMZSGWSJDCOLKM-UHFFFAOYSA-N 0.000 claims description 4
- 229910000339 iron disulfide Inorganic materials 0.000 claims description 4
- 239000011733 molybdenum Substances 0.000 claims description 4
- 229910052750 molybdenum Inorganic materials 0.000 claims description 4
- 230000036278 prepulse Effects 0.000 claims description 4
- RUOJZAUFBMNUDX-UHFFFAOYSA-N propylene carbonate Chemical compound CC1COC(=O)O1 RUOJZAUFBMNUDX-UHFFFAOYSA-N 0.000 claims description 4
- 239000011347 resin Substances 0.000 claims description 4
- 229920005989 resin Polymers 0.000 claims description 4
- 150000004763 sulfides Chemical class 0.000 claims description 4
- CFJRPNFOLVDFMJ-UHFFFAOYSA-N titanium disulfide Chemical compound S=[Ti]=S CFJRPNFOLVDFMJ-UHFFFAOYSA-N 0.000 claims description 4
- 229910000838 Al alloy Inorganic materials 0.000 claims description 3
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 claims description 3
- XBDQKXXYIPTUBI-UHFFFAOYSA-M Propionate Chemical compound CCC([O-])=O XBDQKXXYIPTUBI-UHFFFAOYSA-M 0.000 claims description 3
- JFBZPFYRPYOZCQ-UHFFFAOYSA-N [Li].[Al] Chemical compound [Li].[Al] JFBZPFYRPYOZCQ-UHFFFAOYSA-N 0.000 claims description 3
- JKLVRIRNLLAISP-UHFFFAOYSA-N [O-2].[V+5].[Cu+2] Chemical compound [O-2].[V+5].[Cu+2] JKLVRIRNLLAISP-UHFFFAOYSA-N 0.000 claims description 3
- KXKVLQRXCPHEJC-UHFFFAOYSA-N acetic acid trimethyl ester Natural products COC(C)=O KXKVLQRXCPHEJC-UHFFFAOYSA-N 0.000 claims description 3
- 239000006183 anode active material Substances 0.000 claims description 3
- 239000011651 chromium Substances 0.000 claims description 3
- 229910052804 chromium Inorganic materials 0.000 claims description 3
- 229910017052 cobalt Inorganic materials 0.000 claims description 3
- 239000010941 cobalt Substances 0.000 claims description 3
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 claims description 3
- 229910000428 cobalt oxide Inorganic materials 0.000 claims description 3
- IVMYJDGYRUAWML-UHFFFAOYSA-N cobalt(ii) oxide Chemical compound [Co]=O IVMYJDGYRUAWML-UHFFFAOYSA-N 0.000 claims description 3
- 239000000571 coke Substances 0.000 claims description 3
- VUPKGFBOKBGHFZ-UHFFFAOYSA-N dipropyl carbonate Chemical compound CCCOC(=O)OCCC VUPKGFBOKBGHFZ-UHFFFAOYSA-N 0.000 claims description 3
- QKBJDEGZZJWPJA-UHFFFAOYSA-N ethyl propyl carbonate Chemical compound [CH2]COC(=O)OCCC QKBJDEGZZJWPJA-UHFFFAOYSA-N 0.000 claims description 3
- 229910021397 glassy carbon Inorganic materials 0.000 claims description 3
- 229910052742 iron Inorganic materials 0.000 claims description 3
- 229910003002 lithium salt Inorganic materials 0.000 claims description 3
- 159000000002 lithium salts Chemical class 0.000 claims description 3
- KKQAVHGECIBFRQ-UHFFFAOYSA-N methyl propyl carbonate Chemical compound CCCOC(=O)OC KKQAVHGECIBFRQ-UHFFFAOYSA-N 0.000 claims description 3
- 238000002156 mixing Methods 0.000 claims description 3
- 229910000480 nickel oxide Inorganic materials 0.000 claims description 3
- 239000010955 niobium Substances 0.000 claims description 3
- 229910052758 niobium Inorganic materials 0.000 claims description 3
- GUCVJGMIXFAOAE-UHFFFAOYSA-N niobium atom Chemical compound [Nb] GUCVJGMIXFAOAE-UHFFFAOYSA-N 0.000 claims description 3
- GNRSAWUEBMWBQH-UHFFFAOYSA-N oxonickel Chemical compound [Ni]=O GNRSAWUEBMWBQH-UHFFFAOYSA-N 0.000 claims description 3
- 150000003346 selenoethers Chemical class 0.000 claims description 3
- 150000004772 tellurides Chemical class 0.000 claims description 3
- YLQBMQCUIZJEEH-UHFFFAOYSA-N tetrahydrofuran Natural products C=1C=COC=1 YLQBMQCUIZJEEH-UHFFFAOYSA-N 0.000 claims description 3
- 229910052720 vanadium Inorganic materials 0.000 claims description 3
- LZDKZFUFMNSQCJ-UHFFFAOYSA-N 1,2-diethoxyethane Chemical compound CCOCCOCC LZDKZFUFMNSQCJ-UHFFFAOYSA-N 0.000 claims description 2
- CAQYAZNFWDDMIT-UHFFFAOYSA-N 1-ethoxy-2-methoxyethane Chemical compound CCOCCOC CAQYAZNFWDDMIT-UHFFFAOYSA-N 0.000 claims description 2
- BVKZGUZCCUSVTD-UHFFFAOYSA-L Carbonate Chemical compound [O-]C([O-])=O BVKZGUZCCUSVTD-UHFFFAOYSA-L 0.000 claims description 2
- ZAFNJMIOTHYJRJ-UHFFFAOYSA-N Diisopropyl ether Chemical compound CC(C)OC(C)C ZAFNJMIOTHYJRJ-UHFFFAOYSA-N 0.000 claims description 2
- 229910010937 LiGaCl4 Inorganic materials 0.000 claims description 2
- 229910001290 LiPF6 Inorganic materials 0.000 claims description 2
- PWHULOQIROXLJO-UHFFFAOYSA-N Manganese Chemical compound [Mn] PWHULOQIROXLJO-UHFFFAOYSA-N 0.000 claims description 2
- FXHOOIRPVKKKFG-UHFFFAOYSA-N N,N-Dimethylacetamide Chemical compound CN(C)C(C)=O FXHOOIRPVKKKFG-UHFFFAOYSA-N 0.000 claims description 2
- 150000003950 cyclic amides Chemical class 0.000 claims description 2
- 150000005676 cyclic carbonates Chemical class 0.000 claims description 2
- SBZXBUIDTXKZTM-UHFFFAOYSA-N diglyme Chemical compound COCCOCCOC SBZXBUIDTXKZTM-UHFFFAOYSA-N 0.000 claims description 2
- 229940113088 dimethylacetamide Drugs 0.000 claims description 2
- GAEKPEKOJKCEMS-UHFFFAOYSA-N gamma-valerolactone Chemical compound CC1CCC(=O)O1 GAEKPEKOJKCEMS-UHFFFAOYSA-N 0.000 claims description 2
- 229910001540 lithium hexafluoroarsenate(V) Inorganic materials 0.000 claims description 2
- 239000011572 manganese Substances 0.000 claims description 2
- 229910052748 manganese Inorganic materials 0.000 claims description 2
- QLOAVXSYZAJECW-UHFFFAOYSA-N methane;molecular fluorine Chemical compound C.FF QLOAVXSYZAJECW-UHFFFAOYSA-N 0.000 claims description 2
- ZUHZGEOKBKGPSW-UHFFFAOYSA-N tetraglyme Chemical compound COCCOCCOCCOCCOC ZUHZGEOKBKGPSW-UHFFFAOYSA-N 0.000 claims description 2
- YFNKIDBQEZZDLK-UHFFFAOYSA-N triglyme Chemical compound COCCOCCOCCOC YFNKIDBQEZZDLK-UHFFFAOYSA-N 0.000 claims description 2
- 238000000034 method Methods 0.000 claims 21
- JDESQPJENLTSKK-UHFFFAOYSA-N benzyl butoxycarbonyl carbonate Chemical compound CCCCOC(=O)OC(=O)OCC1=CC=CC=C1 JDESQPJENLTSKK-UHFFFAOYSA-N 0.000 claims 5
- QJZUYOALPRPNBQ-UHFFFAOYSA-N benzyl carboxy carbonate Chemical compound OC(=O)OC(=O)OCC1=CC=CC=C1 QJZUYOALPRPNBQ-UHFFFAOYSA-N 0.000 claims 5
- ISWMPPLLJGCTEV-UHFFFAOYSA-N benzyl ethoxycarbonyl carbonate Chemical compound CCOC(=O)OC(=O)OCC1=CC=CC=C1 ISWMPPLLJGCTEV-UHFFFAOYSA-N 0.000 claims 5
- WVIKTJRWLFXHFX-UHFFFAOYSA-N benzyl methoxycarbonyl carbonate Chemical compound COC(=O)OC(=O)OCC1=CC=CC=C1 WVIKTJRWLFXHFX-UHFFFAOYSA-N 0.000 claims 5
- FHRRJZZGSJXPRQ-UHFFFAOYSA-N benzyl phenylmethoxycarbonyl carbonate Chemical compound C=1C=CC=CC=1COC(=O)OC(=O)OCC1=CC=CC=C1 FHRRJZZGSJXPRQ-UHFFFAOYSA-N 0.000 claims 5
- PUDBMBKBVXSVIQ-UHFFFAOYSA-N benzyl propoxycarbonyl carbonate Chemical compound CCCOC(=O)OC(=O)OCC1=CC=CC=C1 PUDBMBKBVXSVIQ-UHFFFAOYSA-N 0.000 claims 5
- WOBLPDAWNVAVAS-UHFFFAOYSA-N butyl carboxy carbonate Chemical compound CCCCOC(=O)OC(O)=O WOBLPDAWNVAVAS-UHFFFAOYSA-N 0.000 claims 5
- RHUYYQXSKZYWBP-UHFFFAOYSA-N carboxy ethyl carbonate Chemical compound CCOC(=O)OC(O)=O RHUYYQXSKZYWBP-UHFFFAOYSA-N 0.000 claims 5
- YATHUQNJVDGZEU-UHFFFAOYSA-N carboxy methyl carbonate Chemical compound COC(=O)OC(O)=O YATHUQNJVDGZEU-UHFFFAOYSA-N 0.000 claims 5
- IQDVZJZSGNXGAQ-UHFFFAOYSA-N carboxy propyl carbonate Chemical compound CCCOC(=O)OC(O)=O IQDVZJZSGNXGAQ-UHFFFAOYSA-N 0.000 claims 5
- FXIAZVFVJJHEPC-UHFFFAOYSA-N cyanomethoxycarbonyl methyl carbonate Chemical compound COC(=O)OC(=O)OCC#N FXIAZVFVJJHEPC-UHFFFAOYSA-N 0.000 claims 5
- YXDPMCRJGGBNBH-UHFFFAOYSA-N methoxycarbonyl nitromethyl carbonate Chemical compound COC(=O)OC(=O)OC[N+]([O-])=O YXDPMCRJGGBNBH-UHFFFAOYSA-N 0.000 claims 5
- XVSSGIXTKVRGAR-UHFFFAOYSA-N prop-2-enoxycarbonyl prop-2-enyl carbonate Chemical compound C=CCOC(=O)OC(=O)OCC=C XVSSGIXTKVRGAR-UHFFFAOYSA-N 0.000 claims 5
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 claims 2
- YALCWJZSJOMTCG-UHFFFAOYSA-N [O--].[O--].[O--].[O--].[V+5].[Cu++].[Ag+] Chemical compound [O--].[O--].[O--].[O--].[V+5].[Cu++].[Ag+] YALCWJZSJOMTCG-UHFFFAOYSA-N 0.000 claims 2
- 238000007599 discharging Methods 0.000 claims 2
- IIPYXGDZVMZOAP-UHFFFAOYSA-N lithium nitrate Chemical compound [Li+].[O-][N+]([O-])=O IIPYXGDZVMZOAP-UHFFFAOYSA-N 0.000 claims 2
- LEONUFNNVUYDNQ-UHFFFAOYSA-N vanadium atom Chemical compound [V] LEONUFNNVUYDNQ-UHFFFAOYSA-N 0.000 claims 2
- ZZXUZKXVROWEIF-UHFFFAOYSA-N 1,2-butylene carbonate Chemical compound CCC1COC(=O)O1 ZZXUZKXVROWEIF-UHFFFAOYSA-N 0.000 claims 1
- 229910015044 LiB Inorganic materials 0.000 claims 1
- 229910013375 LiC Inorganic materials 0.000 claims 1
- 229910000552 LiCF3SO3 Inorganic materials 0.000 claims 1
- 229910013406 LiN(SO2CF3)2 Inorganic materials 0.000 claims 1
- 229910012423 LiSO3F Inorganic materials 0.000 claims 1
- 150000002148 esters Chemical class 0.000 claims 1
- 239000007788 liquid Substances 0.000 claims 1
- 229910001547 lithium hexafluoroantimonate(V) Inorganic materials 0.000 claims 1
- MHCFAGZWMAWTNR-UHFFFAOYSA-M lithium perchlorate Chemical compound [Li+].[O-]Cl(=O)(=O)=O MHCFAGZWMAWTNR-UHFFFAOYSA-M 0.000 claims 1
- 229910001486 lithium perchlorate Inorganic materials 0.000 claims 1
- 229910001537 lithium tetrachloroaluminate Inorganic materials 0.000 claims 1
- 229910001496 lithium tetrafluoroborate Inorganic materials 0.000 claims 1
- QSZMZKBZAYQGRS-UHFFFAOYSA-N lithium;bis(trifluoromethylsulfonyl)azanide Chemical compound [Li+].FC(F)(F)S(=O)(=O)[N-]S(=O)(=O)C(F)(F)F QSZMZKBZAYQGRS-UHFFFAOYSA-N 0.000 claims 1
- WPBNNNQJVZRUHP-UHFFFAOYSA-L manganese(2+);methyl n-[[2-(methoxycarbonylcarbamothioylamino)phenyl]carbamothioyl]carbamate;n-[2-(sulfidocarbothioylamino)ethyl]carbamodithioate Chemical compound [Mn+2].[S-]C(=S)NCCNC([S-])=S.COC(=O)NC(=S)NC1=CC=CC=C1NC(=S)NC(=O)OC WPBNNNQJVZRUHP-UHFFFAOYSA-L 0.000 claims 1
- 238000009830 intercalation Methods 0.000 abstract description 7
- 150000001875 compounds Chemical class 0.000 abstract description 3
- 238000002161 passivation Methods 0.000 abstract description 2
- BVKZGUZCCUSVTD-UHFFFAOYSA-M Bicarbonate Chemical compound OC([O-])=O BVKZGUZCCUSVTD-UHFFFAOYSA-M 0.000 description 16
- 229910044991 metal oxide Inorganic materials 0.000 description 9
- 230000001351 cycling effect Effects 0.000 description 7
- 150000004706 metal oxides Chemical class 0.000 description 6
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 description 5
- 239000003085 diluting agent Substances 0.000 description 5
- 229910001416 lithium ion Inorganic materials 0.000 description 5
- 229910003455 mixed metal oxide Inorganic materials 0.000 description 5
- HBBGRARXTFLTSG-UHFFFAOYSA-N Lithium ion Chemical compound [Li+] HBBGRARXTFLTSG-UHFFFAOYSA-N 0.000 description 4
- 239000002033 PVDF binder Substances 0.000 description 4
- 229910052783 alkali metal Inorganic materials 0.000 description 4
- 150000001340 alkali metals Chemical class 0.000 description 4
- 229910052782 aluminium Inorganic materials 0.000 description 4
- 238000006243 chemical reaction Methods 0.000 description 4
- 229920001343 polytetrafluoroethylene Polymers 0.000 description 4
- 239000004810 polytetrafluoroethylene Substances 0.000 description 4
- 229920002981 polyvinylidene fluoride Polymers 0.000 description 4
- 229910052709 silver Inorganic materials 0.000 description 4
- 239000004332 silver Substances 0.000 description 4
- XHCLAFWTIXFWPH-UHFFFAOYSA-N [O-2].[O-2].[O-2].[O-2].[O-2].[V+5].[V+5] Chemical compound [O-2].[O-2].[O-2].[O-2].[O-2].[V+5].[V+5] XHCLAFWTIXFWPH-UHFFFAOYSA-N 0.000 description 3
- 239000011149 active material Substances 0.000 description 3
- 229910045601 alloy Inorganic materials 0.000 description 3
- 239000000956 alloy Substances 0.000 description 3
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 3
- 239000003575 carbonaceous material Substances 0.000 description 3
- 239000007772 electrode material Substances 0.000 description 3
- 239000011521 glass Substances 0.000 description 3
- 229910000625 lithium cobalt oxide Inorganic materials 0.000 description 3
- BFZPBUKRYWOWDV-UHFFFAOYSA-N lithium;oxido(oxo)cobalt Chemical compound [Li+].[O-][Co]=O BFZPBUKRYWOWDV-UHFFFAOYSA-N 0.000 description 3
- 239000012528 membrane Substances 0.000 description 3
- 239000001301 oxygen Substances 0.000 description 3
- 229910052760 oxygen Inorganic materials 0.000 description 3
- 150000003839 salts Chemical class 0.000 description 3
- 229910001935 vanadium oxide Inorganic materials 0.000 description 3
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 description 2
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- 229910001209 Low-carbon steel Inorganic materials 0.000 description 2
- 239000004743 Polypropylene Substances 0.000 description 2
- 230000004913 activation Effects 0.000 description 2
- 238000013459 approach Methods 0.000 description 2
- 230000008901 benefit Effects 0.000 description 2
- BVKZGUZCCUSVTD-UHFFFAOYSA-N carbonic acid Chemical class OC(O)=O BVKZGUZCCUSVTD-UHFFFAOYSA-N 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 239000002131 composite material Substances 0.000 description 2
- 238000010276 construction Methods 0.000 description 2
- 238000003487 electrochemical reaction Methods 0.000 description 2
- 238000011067 equilibration Methods 0.000 description 2
- 239000000835 fiber Substances 0.000 description 2
- 239000003365 glass fiber Substances 0.000 description 2
- 238000010348 incorporation Methods 0.000 description 2
- 229910000765 intermetallic Inorganic materials 0.000 description 2
- 150000002500 ions Chemical class 0.000 description 2
- 239000007769 metal material Substances 0.000 description 2
- 230000003647 oxidation Effects 0.000 description 2
- 238000007254 oxidation reaction Methods 0.000 description 2
- 230000000737 periodic effect Effects 0.000 description 2
- 229920001155 polypropylene Polymers 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 238000005096 rolling process Methods 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 239000002344 surface layer Substances 0.000 description 2
- 238000003466 welding Methods 0.000 description 2
- YEJRWHAVMIAJKC-UHFFFAOYSA-N 4-Butyrolactone Chemical compound O=C1CCCO1 YEJRWHAVMIAJKC-UHFFFAOYSA-N 0.000 description 1
- 229920000049 Carbon (fiber) Polymers 0.000 description 1
- 229920013683 Celanese Polymers 0.000 description 1
- VMQMZMRVKUZKQL-UHFFFAOYSA-N Cu+ Chemical compound [Cu+] VMQMZMRVKUZKQL-UHFFFAOYSA-N 0.000 description 1
- JPVYNHNXODAKFH-UHFFFAOYSA-N Cu2+ Chemical compound [Cu+2] JPVYNHNXODAKFH-UHFFFAOYSA-N 0.000 description 1
- 229910001200 Ferrotitanium Inorganic materials 0.000 description 1
- KRHYYFGTRYWZRS-UHFFFAOYSA-M Fluoride anion Chemical compound [F-] KRHYYFGTRYWZRS-UHFFFAOYSA-M 0.000 description 1
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 1
- 229910000733 Li alloy Inorganic materials 0.000 description 1
- 229910013462 LiC104 Inorganic materials 0.000 description 1
- 229910032387 LiCoO2 Inorganic materials 0.000 description 1
- 229910011259 LiCoOz Inorganic materials 0.000 description 1
- 229910008290 Li—B Inorganic materials 0.000 description 1
- 229910006742 Li—Si—B Inorganic materials 0.000 description 1
- 229910000990 Ni alloy Inorganic materials 0.000 description 1
- 239000004952 Polyamide Substances 0.000 description 1
- 239000004698 Polyethylene Substances 0.000 description 1
- 239000004642 Polyimide Substances 0.000 description 1
- ZLMJMSJWJFRBEC-UHFFFAOYSA-N Potassium Chemical compound [K] ZLMJMSJWJFRBEC-UHFFFAOYSA-N 0.000 description 1
- FOIXSVOLVBLSDH-UHFFFAOYSA-N Silver ion Chemical compound [Ag+] FOIXSVOLVBLSDH-UHFFFAOYSA-N 0.000 description 1
- XYDQMRVDDPZFMM-UHFFFAOYSA-N [Ag+2] Chemical compound [Ag+2] XYDQMRVDDPZFMM-UHFFFAOYSA-N 0.000 description 1
- 229910000272 alkali metal oxide Inorganic materials 0.000 description 1
- 239000000010 aprotic solvent Substances 0.000 description 1
- 229910052786 argon Inorganic materials 0.000 description 1
- NJAPCAIWQRPQPY-UHFFFAOYSA-N benzyl hydrogen carbonate Chemical compound OC(=O)OCC1=CC=CC=C1 NJAPCAIWQRPQPY-UHFFFAOYSA-N 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- DFFDSQBEGQFJJU-UHFFFAOYSA-N butyl hydrogen carbonate Chemical compound CCCCOC(O)=O DFFDSQBEGQFJJU-UHFFFAOYSA-N 0.000 description 1
- 239000004917 carbon fiber Substances 0.000 description 1
- 125000005587 carbonate group Chemical group 0.000 description 1
- 150000004649 carbonic acid derivatives Chemical class 0.000 description 1
- ZFTFAPZRGNKQPU-UHFFFAOYSA-L carboxylato carbonate Chemical compound [O-]C(=O)OC([O-])=O ZFTFAPZRGNKQPU-UHFFFAOYSA-L 0.000 description 1
- 230000000747 cardiac effect Effects 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 229910010293 ceramic material Inorganic materials 0.000 description 1
- 230000001010 compromised effect Effects 0.000 description 1
- 239000004020 conductor Substances 0.000 description 1
- 239000000470 constituent Substances 0.000 description 1
- 239000011889 copper foil Substances 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 125000004122 cyclic group Chemical group 0.000 description 1
- 238000006731 degradation reaction Methods 0.000 description 1
- 230000003111 delayed effect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 230000001627 detrimental effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000008151 electrolyte solution Substances 0.000 description 1
- 150000002170 ethers Chemical class 0.000 description 1
- 229920000840 ethylene tetrafluoroethylene copolymer Polymers 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 238000011049 filling Methods 0.000 description 1
- 239000011888 foil Substances 0.000 description 1
- 230000008014 freezing Effects 0.000 description 1
- 238000007710 freezing Methods 0.000 description 1
- 239000001307 helium Substances 0.000 description 1
- 229910052734 helium Inorganic materials 0.000 description 1
- SWQJXJOGLNCZEY-UHFFFAOYSA-N helium atom Chemical compound [He] SWQJXJOGLNCZEY-UHFFFAOYSA-N 0.000 description 1
- 239000008240 homogeneous mixture Substances 0.000 description 1
- 229910017053 inorganic salt Inorganic materials 0.000 description 1
- 239000012212 insulator Substances 0.000 description 1
- 238000005342 ion exchange Methods 0.000 description 1
- 239000010410 layer Substances 0.000 description 1
- 239000001989 lithium alloy Substances 0.000 description 1
- FUJCRWPEOMXPAD-UHFFFAOYSA-N lithium oxide Chemical compound [Li+].[Li+].[O-2] FUJCRWPEOMXPAD-UHFFFAOYSA-N 0.000 description 1
- 229910001947 lithium oxide Inorganic materials 0.000 description 1
- HQRPHMAXFVUBJX-UHFFFAOYSA-M lithium;hydrogen carbonate Chemical compound [Li+].OC([O-])=O HQRPHMAXFVUBJX-UHFFFAOYSA-M 0.000 description 1
- 239000011159 matrix material Substances 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 229910052976 metal sulfide Inorganic materials 0.000 description 1
- CXHHBNMLPJOKQD-UHFFFAOYSA-N methyl hydrogen carbonate Chemical compound COC(O)=O CXHHBNMLPJOKQD-UHFFFAOYSA-N 0.000 description 1
- 230000005012 migration Effects 0.000 description 1
- 238000013508 migration Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- CQDGTJPVBWZJAZ-UHFFFAOYSA-N monoethyl carbonate Chemical compound CCOC(O)=O CQDGTJPVBWZJAZ-UHFFFAOYSA-N 0.000 description 1
- 239000007773 negative electrode material Substances 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 229910000510 noble metal Inorganic materials 0.000 description 1
- 150000002895 organic esters Chemical class 0.000 description 1
- 239000003960 organic solvent Substances 0.000 description 1
- 230000001590 oxidative effect Effects 0.000 description 1
- 239000008188 pellet Substances 0.000 description 1
- 239000012466 permeate Substances 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 229920002647 polyamide Polymers 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 229920001721 polyimide Polymers 0.000 description 1
- 239000007774 positive electrode material Substances 0.000 description 1
- 229910052700 potassium Inorganic materials 0.000 description 1
- 239000011591 potassium Substances 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 229910052710 silicon Inorganic materials 0.000 description 1
- 239000010703 silicon Substances 0.000 description 1
- 229910052708 sodium Inorganic materials 0.000 description 1
- 239000011734 sodium Substances 0.000 description 1
- 239000007784 solid electrolyte Substances 0.000 description 1
- 239000011877 solvent mixture Substances 0.000 description 1
- 241000894007 species Species 0.000 description 1
- 238000003892 spreading Methods 0.000 description 1
- 230000007480 spreading Effects 0.000 description 1
- 229910052715 tantalum Inorganic materials 0.000 description 1
- GUVRBAGPIYLISA-UHFFFAOYSA-N tantalum atom Chemical compound [Ta] GUVRBAGPIYLISA-UHFFFAOYSA-N 0.000 description 1
- 125000000383 tetramethylene group Chemical group [H]C([H])([*:1])C([H])([H])C([H])([H])C([H])([H])[*:2] 0.000 description 1
- 238000002230 thermal chemical vapour deposition Methods 0.000 description 1
- 238000007669 thermal treatment Methods 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
- 229910052723 transition metal Inorganic materials 0.000 description 1
- 229910000314 transition metal oxide Inorganic materials 0.000 description 1
- GPPXJZIENCGNKB-UHFFFAOYSA-N vanadium Chemical compound [V]#[V] GPPXJZIENCGNKB-UHFFFAOYSA-N 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/02—Electrodes composed of, or comprising, active material
- H01M4/13—Electrodes for accumulators with non-aqueous electrolyte, e.g. for lithium-accumulators; Processes of manufacture thereof
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/05—Accumulators with non-aqueous electrolyte
- H01M10/052—Li-accumulators
- H01M10/0525—Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodes; Lithium-ion batteries
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/02—Electrodes composed of, or comprising, active material
- H01M4/62—Selection of inactive substances as ingredients for active masses, e.g. binders, fillers
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M6/00—Primary cells; Manufacture thereof
- H01M6/14—Cells with non-aqueous electrolyte
- H01M6/16—Cells with non-aqueous electrolyte with organic electrolyte
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/05—Accumulators with non-aqueous electrolyte
- H01M10/056—Accumulators with non-aqueous electrolyte characterised by the materials used as electrolytes, e.g. mixed inorganic/organic electrolytes
- H01M10/0564—Accumulators with non-aqueous electrolyte characterised by the materials used as electrolytes, e.g. mixed inorganic/organic electrolytes the electrolyte being constituted of organic materials only
- H01M10/0566—Liquid materials
- H01M10/0569—Liquid materials characterised by the solvents
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/05—Accumulators with non-aqueous electrolyte
- H01M10/058—Construction or manufacture
- H01M10/0587—Construction or manufacture of accumulators having only wound construction elements, i.e. wound positive electrodes, wound negative electrodes and wound separators
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M2300/00—Electrolytes
- H01M2300/0017—Non-aqueous electrolytes
- H01M2300/0025—Organic electrolyte
- H01M2300/0028—Organic electrolyte characterised by the solvent
- H01M2300/0037—Mixture of solvents
- H01M2300/0042—Four or more solvents
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/02—Electrodes composed of, or comprising, active material
- H01M4/13—Electrodes for accumulators with non-aqueous electrolyte, e.g. for lithium-accumulators; Processes of manufacture thereof
- H01M4/131—Electrodes based on mixed oxides or hydroxides, or on mixtures of oxides or hydroxides, e.g. LiCoOx
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/02—Electrodes composed of, or comprising, active material
- H01M4/13—Electrodes for accumulators with non-aqueous electrolyte, e.g. for lithium-accumulators; Processes of manufacture thereof
- H01M4/133—Electrodes based on carbonaceous material, e.g. graphite-intercalation compounds or CFx
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/02—Electrodes composed of, or comprising, active material
- H01M4/36—Selection of substances as active materials, active masses, active liquids
- H01M4/48—Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides
- H01M4/54—Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides of silver
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/02—Electrodes composed of, or comprising, active material
- H01M4/64—Carriers or collectors
- H01M4/66—Selection of materials
- H01M4/661—Metal or alloys, e.g. alloy coatings
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M6/00—Primary cells; Manufacture thereof
- H01M6/14—Cells with non-aqueous electrolyte
- H01M6/16—Cells with non-aqueous electrolyte with organic electrolyte
- H01M6/162—Cells with non-aqueous electrolyte with organic electrolyte characterised by the electrolyte
- H01M6/168—Cells with non-aqueous electrolyte with organic electrolyte characterised by the electrolyte by additives
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- H—ELECTRICITY
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- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M6/00—Primary cells; Manufacture thereof
- H01M6/30—Deferred-action cells
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
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- General Chemical & Material Sciences (AREA)
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- Manufacturing & Machinery (AREA)
- Secondary Cells (AREA)
- Battery Electrode And Active Subsutance (AREA)
- Primary Cells (AREA)
Abstract
An electrochemical cell of either a primary or a secondary chemistry, is described. In either case, the cell has a negative electrode of lithium or of an anode material which is capable of intercalating and de-intercalating lithium coupled with a positive electrode of a cathode active material. A discarbonate compound is mixed with either the anode material or the cathode active material prior to contact with its current collector. The resulting electrode couple is activated by a nonaqueous electrolyte. The electrolyte flows into and throughout the electrodes causing the dicarbonate additive to dissolve in the electrolyte. The dicarbonate solute is then able to contact the lithium to provide an electrically insulating and ionically conducting passivation layer thereon.
Description
ELECTROCHEMICAL CELL HAVING AN
ELECTRODE WITH A DICARBONATE
ADDITIVE IN THE ELECTRODE ACTIVE MIXTURE
BACKGROUND OF THE INVENTION
1. Field of the Invention The present invention genera7_ly relates to the conversion of chemical energy to electrical energy, and more particularly, to an electrochemical cell of either a primary or a secondary chemistry. In either case, the cell has a negative electrode of lithium or of an anode material which is capable of intercalating and de-intercalating lithium coupled witr~ a positive electrode of a cathode active material. A Bicarbonate compound is mixed with either the anode material or the cathode active material prior to contact with its current collector. The resulting electrode couple is activated by a nonaqueous electrolyte. The electrolyte flows into and throughout the electrodes, causing the Bicarbonate compound to dissolve in the electrolyte. The Bicarbonate solute is then able to contact the lithium to provide an electrically insulating and sonically conducting passivation layer thereon.
ELECTRODE WITH A DICARBONATE
ADDITIVE IN THE ELECTRODE ACTIVE MIXTURE
BACKGROUND OF THE INVENTION
1. Field of the Invention The present invention genera7_ly relates to the conversion of chemical energy to electrical energy, and more particularly, to an electrochemical cell of either a primary or a secondary chemistry. In either case, the cell has a negative electrode of lithium or of an anode material which is capable of intercalating and de-intercalating lithium coupled witr~ a positive electrode of a cathode active material. A Bicarbonate compound is mixed with either the anode material or the cathode active material prior to contact with its current collector. The resulting electrode couple is activated by a nonaqueous electrolyte. The electrolyte flows into and throughout the electrodes, causing the Bicarbonate compound to dissolve in the electrolyte. The Bicarbonate solute is then able to contact the lithium to provide an electrically insulating and sonically conducting passivation layer thereon.
2. Prior Art In a primary cell, the formation of a surface film on an alkali metal anode, especially when the anode is of lithium, is unavoidable. Therefore, the prior art in U.S. Patent No. 6,063,526 to Gan et al. teaches providing a Bicarbonate additive in the electrolyte to beneficially modify the anode surface film of an alkali metal primary cell, particularly a lithium cell. The Bicarbonate additive interacts with the lithium anode to form an sonically conductive surface layer of a Bicarbonate salt thereon. This salt is more conductive than lithium oxide which may form on the anode in the absence of the Bicarbonate additive. In fact, it is believed that the lithium Bicarbonate or the lithium salt of the Bicarbonate reduction product on the surface of the anode provides for the existence of charge delocalization due to resonance equilibration at the anode surface. This equilibration allows lithium ions to travel easily from one molecule to the other via a lithium ion exchange mechanism. As a result, beneficial ionic conductance is realized. Similarly, U.S. Patent No. 6,174,629 to Gan et al. describes the provision of a Bicarbonate additive in the electrolyte of a secondary cell.
However, the present invention is the first known attempt to introduce Bicarbonate additives into the chemistry of the cell by having them leach from the cathode active mixture of the positive electrode for a primary or a secondary cell or from the anode material of a secondary cell. Benefits to this approach are that the Bicarbonate compound in a solid form is easily mixed with the electrode material and, i.f desired,-a conductive diluent and a binder, t:o form a homogeneous mixture which is easily fabricated into an electrode. A
cell is formed when the thusly fabricated negative electrode and positive electrode are activated with an electrolyte. The electrolyte serves to wet the electrode material, causing the Bicarbonate additive to dissolve therein. Then, the electrolyte becomes a vehicle for transport of the Bicarbonate compound from.
the host electrode to form an sonically conductive surface layer on the lithium in a similar manner as if the Bicarbonate compound had been added directly to the electrolyte according to the prior art. However, in contrast to the prior art Gan et a.1. patents, the electrode material mixed with the dicarbonate additive serves to meter its beneficial effects as it gradually leaches from the host electrode.
SUMMARY OF THE INVENTION
The present invention relates to both primary and secondary electrochemical cells. An exemplary primary ZO cell is a nonaqueous electrolyte, alkali metal/mixed metal oxide electrochemical cell and, in particular, a lithium/silver vanadium oxide elec~.trochemical cell.
Lithium/silver vanadium oxide cells are designed for current pulse discharge applications required in powering an implantable medical device such as a cardiac defibrillator. A defibrillator requires a cell that may run under a light load, device monitoring mode for extended periods of time interrupted by high rate, current pulse discharge during device activation.
Voltage delay is a phenomenori typically exhibited in a lithium/silver vanadium oxide cell that has been depleted of about 40% to about 70% of its capacity and is subjected to current pulse discharge applications.
The occurrence of voltage delay is detrimental because it may result in delayed device activation and shortened device life. Rdc build-up is characterized by an increase in cell resistance in lithium/silver vanadium oxide cells that have been depleted of about 50% to about 100% of their~capacity. Rdc build-up also results in a lowering of pulse minimum voltages during high rate discharge, which in turn limits th.e life of the electrochemical cell.
The desirable decrease in both voltage delay and Rdc build-up is realized in primary cells that contain _ _ 4 _ silver vanadium oxide having a dicarbonate compound mixed therewith. The dicarbonate compound is mixed with the cathode active material prior to the positive electrode being assembled into the cell. The thusly fabricated positive electrode is electrochemically coupled with a negative electrode and activated with a nonaqueous electrolyte. The electrolyte permeates the positive electrode to wet the cathode active material and serve as a vehicle for dissolving and transporting the dicarbonate compound to the anode active material.
In a primary cell, the dicarbonate compound reacts with the lithium anode to form an sonically conductive protective film thereon.
In a secondary cell built in a discharged condition, the dicarbonate compound is mixed with either the cathode active material, preferably of lithium cobalt oxide, or the carbonaceous anode material. The Bicarbonate compound reacts with the lithiated material of the positive electrode and also when the lithium intercalates with the anode material of the negative electrode. The thusly formed dica.rbonate salt at the solid electrolyte interface is responsible for improved cycling efficiency in secondary cells.
These and other objects of the present invention will become increasingly more apparent to those skilled in the art by reference to the following description.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
As used herein, the term "pulse" means a short burst of electrical current of a significantly greater amplitude than that of a prepulse current immediately prior to the pulse. A pulse train consists of at least two pulses of electrical current delivered in relatively short succession with or without open circuit rest between the pulses. A typical current pulse is of about 15.0 mA/cm2 to about 35.0 mA/cm2.
The electrochemical cell of the present invention is of either a primary chemistry or a secondary, rechargeable chemistry. For both the primary and secondary types, the cell comprises an anode active metal selected from Groups IA, IIA, and IIIB of the Periodic Table of the Elements, including lithium, sodium, potassium, etc., and their alloys and intermetallic compounds including, for example, Li-Si, Li-A1, Li-B and Li-Si-B alloys and. intermetallic compounds. The preferred metal comprises lithium. An alternate negative electrode comprises a lithium alloy, such as lithium-aluminum alloy. The greater the amount of aluminum present by weight in the alloy, however, the lower the energy density of the cell.
For a primary cell, the anode is a thin metal sheet or foil of the lithium material, pressed or rolled on a metallic anode current collector, i.e., preferably comprising nickel, to form the negative electrode. In the exemplary cell of the present invention, the negative electrode has an extended tab or lead of the same material as the current collector, i.e., preferably nickel, integrally formed therewith such as by welding and contacted by a weld to a cell case of conductive material in a case-negative electrical configuration.
Alternatively, the negative electrode may be formed in some other geometry, such as a boblbin shape, cylinder or pellet to allow an alternate low surface cell design.
In secondary electrochemical systems, the anode or negative electrode comprises an anode material capable of intercalating and de-intercalating the anode active material, such as the preferred alkali metal lithium.
A carbonaceous negative electrode comprising any of the various forms of carbon (e. g., coke, graphite, acetylene black, carbon black, glassy carbon, etc.) which are capable of reversibly retaining the lithium species is preferred for the anode material. A °'hairy carbon"
material is particularly preferred due to its relatively high lithium-retention capacity.. "Hairy carbon" is a material described in U.S. Patent No. 5,443,928 to Takeuchi et al., which is assigned to the assignee of the present invention and incorporated herein by reference. Graphite is another preferred material.
Regardless of the form of the carbon, fibers of the carbonaceous material are particularly advantageous because they have excellent mechanical properties which 15., permit them to be fabricated into rigid electrodes that are capable of withstanding degradation during repeated charge/discharge cycling. Moreover, the high surface area of carbon fibers allows for rapid charge/discharge rates.
A typical negative electrode for a secondary cell is fabricated by mixing about 90 to 97 weight percent "hairy carbon" or graphite with about 3 to 10 weight percent of a binder material, which is preferably a fluoro-resin powder such as polytetrafluoroethylene (PTFE), polyvinylidene fluoride (PVDF), polyethylenetetrafluoroethylene (ETFE), polyamides, polyimides, and mixtures thereof. This neaative electrode admixture is provided on. a current collector such as of a nickel, stainless steel, or copper foil or screen by casting, pressing, rolling or otherwise contacting the admixture thereto.
In either the primary cell or the secondary cell, the reaction at the positive electrode involves conversion of ions which migrate from the negative electrode to the positive electrode into atomic or molecular forms. For a primary cell, the cathode active material comprises at least a first transition metal chalcogenide constituent which may be a metal, a metal oxide, or a mixed metal oxide comprising at least a first and a second metals or their oxides and possibly a third metal or metal oxide, or a mixture of a first and a second metals or their metal oxides incorporated in the matrix of a host metal oxide. The cathode active material may also comprise a metal sulfide.
The metal oxide or the mixed metal oxide can be produced by the chemical addition,. reaction, or otherwise intimate contact of various metal oxides and/or metal elements, preferably during thermal treatment or chemical vapor deposition in mixed states.
The active materials thereby produced contain metals, oxides and sulfides of Groups IB~, IIB, IIIB, IVB, VB, VIB, VIIB, and VIII of the Periodic Table of Elements, which includes the noble metals and/or other oxide compounds.
By way of illustration, and in no way intended to be limiting, an exemplary cathode active material comprises silver vanadium oxide having the general formula AgXV20Y in any one of its many phases, i . a . ~i-phase silver vanadium oxide having in the general formula x = 0.35 and y = 5.18, y-phase silver vanadium oxide having in the general formula x = 0.80 and y = 5.4 and F-phase silver vanadium oxide having in the general formula x = 1.0 and y = 5.5, and combination and mixtures of phases thereof. For a more detailed description of silver vanadium oxide materials, reference is made to U.S. Patent Nos. 4,310,609 to Liang et al., 5,389,472 to Takeuchi et al., 5,498,494 to Takeuchi et al. and 5,695,892 to Leising et al., all of _ - 8 -which are assigned to the assignee of the present invention and incorporated herein by reference.
Another preferred transition metal oxide useful with the present invention is a composite cathode active material that includes V20Z wherein z <_ 5 combined with Ag20 with the silver in either the silver(II), silver(I) or silver(0) oxidation state and Cu0 with the copper in either the copper(II), copper(I) or copper(0) oxidation state to provide the mixed metal oxide having the general formula Cu,~AgYV20Z, (CSVO) . Thus, this composite cathode active material may be described as a metal oxide-metal oxide-metal oxide, a metal-metal oxide-metal oxide, or a metal-metal-metal oxide and the range of material compositions found for Cu,~AgyV20z is preferably about 0.01 s x s 1.0, about 0.01 _<~ y ~ 1.0 and about 5.01 s z s 6.5. Typical forms o.f CSVO are Cuo.l6Ago.saV20z with z being about 5.5 and Cuo,sAgo.sV20Z with z being about 5.75. The oxygen content is designated by z since the exact stoichiometric proportion of oxygen in CSVO
can vary depending on whether the cathode active material is prepared in an oxidizing atmosphere such as air or oxygen, or in an inert atmosphere such as argon, nitrogen and helium. For a more detailed description of this cathode active material, reference is made to U.S.
Patent Nos. 5,472,810 to Takeuchi et al. and 5,516,340 to Takeuchi et al., both of which are assigned to the assignee of the present invention and incorporated herein by reference.
Additional cathode active materials for a primary cell include manganese dioxide, cobalt oxide, nickel oxide, copper vanadium oxide, titanium disulfide, copper oxide, copper sulfide, iron sulfide, iron disulfide, and mixtures thereof.
In secondary cells, the positive electrode preferably comprises a lithiated material that is stable in air and readily handled. Examples of such air-stable lithiated cathode active materials include oxides, sulfides, selenides, and tellurides of such metals as vanadium, titanium, chromium, copper, molybdenum, niobium, iron, nickel, cobalt and manganese. The more preferred oxides include LiNiOz, LiMnz04, LiCoOz, LiCoo.92Sno.os~z and LiCol_XNiXOz .
To discharge such secondary cells, the lithium metal comprising the positive electrode is intercalated into the carbonaceous negative electrode by applying an externally generated electrical potential to recharge the cell. The applied recharging electrical potential serves to draw lithium ions from the cathode active material, through the electrolyte and into the carbonaceous material of the negative electrode to saturate the carbon. The resulting LiXC6 negative electrode can have an x ranging from about 0.1 to about 1Ø The cell is then provided with an electrical potential and is discharged in a normal manner.
An alternate secondary cell construction comprises intercalating the carbonaceous material with the active lithium material before the negative electrode is incorporated into the cell. In this case, the positive electrode body can be solid and comprise, but not be limited to, such active materials as manganese dioxide, silver vanadium oxide, titanium disulfide, copper oxide, copper sulfide, iron sulfide, iron disulfide and fluorinated carbon. However, this approach is compromised by problems associated with handling lithiated carbon outside the cell. Lithiated carbon tends to react when contacted by air or water.
The above described cathode active materials, whether of a primary or a secondary chemistry, are formed into an electrode body for incorporation into an electrochemical cell by mixing one: or more of them with a conductive additive such as acetylene black, carbon black and/or graphite. Metallic materials such as nickel, aluminum, titanium and stainless steel in powder form are also useful as conductive diluents when mixed with the above listed active materials. The positive electrode of both a primary and a secondary cell further comprises a binder material which is preferably a fluoro-resin powder such as powdered polytetrafluoroethylene (PTFE) or powdered polyvinylidene fluoride (PVDF). More specifically, a preferred cathode active material for a primary cell comprises SVO in any one of its many phases, or mixtures thereof, and/or CSVO mixed with a binder material and a conductive diluent. A preferred cathode active material for a secondary cell comprises lithium cobalt oxide mixed with a binder material and a conductive diluent.
In primary cells, the addition of at least one of a group of Bicarbonate additives to the cathode active mixture has beneficial effects when the positive electrode is coupled to a negative electrode and activated by a nonaqueous electrolyte. This causes the Bicarbonate additive to dissolve as a solute in the electrolyte to consequently minimize or eliminate voltage delay and reduce Rdc build-up when the cell is subjected to current pulse discharge conditions. For secondary systems, the Bicarbonate additive is provided in either the cathode active mixture or mixed with the carbonaceous anode material to benefit cycling efficiency.
The Bicarbonate additive preferably has the formula: (R10) C (=O) OC (=O) (0R2) , wherein R1 and R2 are the same or different and they can both be a hydrogen atom or one of R1 and R2 is a saturated or unsaturated organic group if the other of R1 and R2 is H or an unsaturated organic group and wherein when any one of R1 and R2 is an unsaturated organic group, the unsaturated organic group contains 2 to 13 carbon atoms and has the structure (R3) (R') (R5) C- with at least R3 being an aromatic substituent or an unsaturated organic or inorganic group and R4 and R5 being a hydrogen atom or a saturated or unsaturated hydrocarbon or heteroatom group, wherein when R1 and R2 are the same, they cannot both be saturated organic groups. The greatest effect is found when the Bicarbonate additive is selected from the group consisting of dibenzyl Bicarbonate, diallyl Bicarbonate, methyl benzyl Bicarbonate, ethyl benzyl Bicarbonate, propyl benzyl Bicarbonate, butyl benzyl Bicarbonate, methyl allyl Bicarbonate, ethyl a:Llyl Bicarbonate, propyl allyl Bicarbonate, mono-allyl Bicarbonate, mono-methyl Bicarbonate, mono-ethyl Bicarbonate, mono-butyl Bicarbonate, mono-propyl.dicarbonate, mono-benzyl Bicarbonate, cyanomethyl methyl Bicarbonate, nitromethyl methyl Bicarbonate, and mixtures thereof.
Preferably, the additive is present in a range of about 0.05 to about 5.0~, by weight.
The above listed Bicarbonate compounds are only intended to be exemplary of those that are useful with the present invention, and are not to be construed as limiting. Those skilled in the art will readily recognize compounds which come under the purview of the general formulas set forth above and which will be useful as additives to reduce voltage delay and Rdc build-up according to the present invention.
In that respect, a preferred positive electrode active admixture according to the present invention comprises from about 80% to 99~, by weight, of a cathode active material comprising either one or both of the SVO
and CSVO materials for a primary cell or lithium cobalt oxide for a secondary cell mixed with a suitable binder, a conductive diluent and at least one of the above dicarbonate compounds. The resulting blended active mixture may be formed into a free-standing sheet prior to being contacted with a current collector to form the subject electrode. The manner in which the electrode mixture is prepared into a free-standing sheet is thoroughly described in U.S. Paten.t No. 5,435,874 to Takeuchi et al., which is assigned: to the assignee of the present invention and incorporated herein by reference. Further, electrode components for incorporation into both primary and secondary cells may also be prepared by rolling, spreading or pressing the electrode mixture of the present invention onto a suitable current collector. Electrodes nrenared as described above may be in the form. of one or more plates operatively associated with at least one or more plates of a counter electrode, or in the form of a strip wound with a corresponding strip of the counter electrode in a structure similar to a "jellyro.ll".
In order to prevent internal short circuit conditions, the positive electrode is separated from the negative electrode by a suitable separator material.
The separator is of electrically insulative material, and the separator material also is chemically unreactive with the negative and positive electrode materials and both chemically unreactive with and insoluble in the electrolyte. In addition, the separator material has a degree of porosity sufficient to allow flow therethrough of the electrolyte during the electrochemical reaction of the cell. Illustrative separator materials include fabrics woven from fluoropolymeric fibers including polyvinylidine fluoride, polyethylenetetrafluoroethylene, and polyethylenechlorotrifluoroethylene used either alone or laminated with a fluoropolymeric microporous film, non-woven glass, polypropylene, polyethylene, glass fiber materials, ceramics, a polytetraf:Luoroethylene membrane commercially available under the designation ZITEX
(Chemplast Inc.), a polypropylene membrane commercially available under the designation Ck~LGARD (Celanese Plastic Company, Inc.) and a membrane commercially available under the designation DEXIGLAS (C. H. Dexter, Div., Dexter Corp.). The separator may also be composed of non-woven glass, glass fiber materials and ceramic materials.
The form of the separator typically is a sheet which is placed between the negative and positive electrodes and in a manner preventing physical contact therebetween. Such is the case when the negative electrode is folded in a serpentine-like structure with a plurality of positive electrode plates disposed between the folds and received in a cell casing or when the electrode combination is rolled or otherwise formed into a cylindrical "jellyroll" configuration.
The primary and secondary electrochemical cells of the present invention further include a nonaqueous, sonically conductive electrolyte. The electrolyte serves as a medium for migration of ions between the negative and the positive electrodes during the electrochemical reactions of the cell, and nonaqueous solvents suitable for the present invention are chosen so as to exhibit those physical properties necessary for ionic transport (low viscosity, low surface tension and wettability). Suitable nonaqueous solvents are comprised of an inorganic salt dissolved in a nonaqueous solvent system. For both a primary and a secondary cell, the electrolyte preferably comprises an alkali metal salt dissolved in a mixture of aprotic organic solvents comprising a low viscosity solvent including organic esters, ethers, dialkyl carbonates, and mixtures thereof, and a high permittivity solvent including cyclic carbonates, cyclic esters, cyclic amides, and mixtures thereof. Low viscosity solvents include tetrahydrofuran (THF), diisopropylether, methyl acetate (MA), diglyme, triglyme, tetraglyme, 1,2-dimethoxyethane (DME), 1,2-diethoxyethane (DEE), 1-ethoxy,2-methoxyethane (EME), dimethyl carbonate (DMC), diethyl carbonate (DEC), dipropyl carbonate (DPC), ethylmethyl carbonate (EMC), methylpropyl carbonate (MPC), ethylpropyl carbonate (EPC), and mzxtures thereof. High permittivity solvents include propylene carbonate (PC), ethylene carbonate (EC) , butylene ~~arbonate (BC)., acetonitrile, dimethyl sulfoxide, dimethyl formamide, dimethyl acetamide, y-valerolactone, y-butyrolactone~
(GBL), N-methyl-pyrrolidinone (NMP), and mixtures thereof.
The preferred electrolyte far both a primary and a secondary cell comprises a lithium salts selected from the group of LiPF6, LiBF9, LiAsFs, LiSbFs, LiC104, LiA1C14, . LiGaCl4, LiC (S02CF3) 3, LiN (S02CF3) 2, :LiSCN, Li03SCFZCF3, L1C6F5S03, L1O2CCF3, L1S03F, L1N03, L.1B (C6H5) 4, L1CF3SO3r and mixtures thereof. Suitable salt concentrations typically range between about 0.8 to 1.5 molar.
In the present invention, the preferred primary electrochemical cell has a negative electrode of lithium metal and a positive electrode of the transition mixed metal oxide AgV205.5 (SVO). For this primary couple, the preferred activating electrolyte i.s 1.0M to 1.4M LiAsF6 dissolved in an aprotic solvent mixture comprising at least one of the above listed low viscosity solvents and at least one of the above listed nigh permittivity solvents: The preferred aprotic ~~olvent mixture comprises a 50/50 mixture, by volume, of propylene carbonate and 1,2-dimethoxyethane.
A preferred electrolyte for a secondary cell of a carbon/LiCo02 couple comprises a solvent mixture of EC:DMC:EMC:DEC. Most preferred volume percent ranges for the various carbonate solvents include EC in the range of about 20% to about 50%~ DMC in the range of about 12% to about 75%: EMC in the range of about 5% to about 45%; and DEC in the range of about 3% to about 45%. In a preferred form of the present invention, the electrolyte activating the cell is at equilibrium with respect to the ratio of DMC:EMC:DEC. This is important to maintain consistent and.reliabl.e cycling characteristics. It is known that due to the presence of low-potential (anode) materials'. in a charged cell, an un-equilibrated mixture of DMC:DEC in the presence of lithiated graphite (LiCs--0.01 V vs Li/Li+) results in a substantial amount of EMC being formed. When the concentrations of DMC, DEC and EMC change, the cycling characteristics and temperature rating of the cell change. Such unpredictability is unacceptable. This phenomenon is described in detail in U.S. patent application Serial No. 09/669,936, filed September 26, 2000, which is assigned to the assignee of the present invention and incorporated herein by reference.
Electrolytes containing the quaternary carbonate mixture of the present invention exhibit freezing points below -50°C, and lithium ion secondary cells activated with such mixtures have very good cycling behavior at room temperature as well as very good discharge and charge/discharge cycling behavior at temperatures below -40°C.
The assembly of the primary and secondary cells described herein is preferably in the form of a wound element configuration. That is, t:he fabricated negative electrode, positive electrode and separator are wound together in a "jellyroll" type configuration or "wound element cell stack" such that the negative electrode is on the outside of the roll to make electrical contact with the cell case in a case-negative configuration.
Using suitable top and bottom insulators, the wound cell stack is inserted into a metallic case of a suitable size dimension. The metallic case may comprise materials such as stainless steel, mild steel, nickel-plated mild steel, titanium., tantalum or aluminum, but not limited thereto, so long as the metallic material is compatible for use with components of the cell.
The cell header comprises a metallic disc-shaped body with a first hole to accommodate a glass-to-metal seal/terminal pin feedthrough and a second hole for electrolyte filling. The glass used is of a corrosion resistant type having up to about 50~ by weight silicon such as CABAZ 12, TA 23, FUSITE 425 or FUSITE 435. The positive terminal pin feedthrough preferably comprises titanium although molybdenum, aluminum, nickel alloy, or stainless steel can also be used. The cell header is typically of a material similar to that of the case.
The positive terminal pin supported in the glass-to-metal seal is, in turn, supported by the header, which is welded to the case containing the electrode stack. The cell is thereafter filled with the -electrolyte solution described hereinabove and hermetically sealed such as by close-welding a stainless steel ball over the fill hole, but not limited thereto.
The above assembly describes a case-negative cell, which is the preferred construction of either the exemplary primary or secondary ce7_1 of the present invention. As is well known to those skilled in the art, the exemplary primary and secondary electrochemical systems of the present invention c:an also be constructed in case-positive configurations.
It is appreciated that various modifications to the present inventive concepts described herein may be apparent to those of ordinary skill in the art without departing from the spirit and scope of the present invention as defined by the herein. appended claims.
However, the present invention is the first known attempt to introduce Bicarbonate additives into the chemistry of the cell by having them leach from the cathode active mixture of the positive electrode for a primary or a secondary cell or from the anode material of a secondary cell. Benefits to this approach are that the Bicarbonate compound in a solid form is easily mixed with the electrode material and, i.f desired,-a conductive diluent and a binder, t:o form a homogeneous mixture which is easily fabricated into an electrode. A
cell is formed when the thusly fabricated negative electrode and positive electrode are activated with an electrolyte. The electrolyte serves to wet the electrode material, causing the Bicarbonate additive to dissolve therein. Then, the electrolyte becomes a vehicle for transport of the Bicarbonate compound from.
the host electrode to form an sonically conductive surface layer on the lithium in a similar manner as if the Bicarbonate compound had been added directly to the electrolyte according to the prior art. However, in contrast to the prior art Gan et a.1. patents, the electrode material mixed with the dicarbonate additive serves to meter its beneficial effects as it gradually leaches from the host electrode.
SUMMARY OF THE INVENTION
The present invention relates to both primary and secondary electrochemical cells. An exemplary primary ZO cell is a nonaqueous electrolyte, alkali metal/mixed metal oxide electrochemical cell and, in particular, a lithium/silver vanadium oxide elec~.trochemical cell.
Lithium/silver vanadium oxide cells are designed for current pulse discharge applications required in powering an implantable medical device such as a cardiac defibrillator. A defibrillator requires a cell that may run under a light load, device monitoring mode for extended periods of time interrupted by high rate, current pulse discharge during device activation.
Voltage delay is a phenomenori typically exhibited in a lithium/silver vanadium oxide cell that has been depleted of about 40% to about 70% of its capacity and is subjected to current pulse discharge applications.
The occurrence of voltage delay is detrimental because it may result in delayed device activation and shortened device life. Rdc build-up is characterized by an increase in cell resistance in lithium/silver vanadium oxide cells that have been depleted of about 50% to about 100% of their~capacity. Rdc build-up also results in a lowering of pulse minimum voltages during high rate discharge, which in turn limits th.e life of the electrochemical cell.
The desirable decrease in both voltage delay and Rdc build-up is realized in primary cells that contain _ _ 4 _ silver vanadium oxide having a dicarbonate compound mixed therewith. The dicarbonate compound is mixed with the cathode active material prior to the positive electrode being assembled into the cell. The thusly fabricated positive electrode is electrochemically coupled with a negative electrode and activated with a nonaqueous electrolyte. The electrolyte permeates the positive electrode to wet the cathode active material and serve as a vehicle for dissolving and transporting the dicarbonate compound to the anode active material.
In a primary cell, the dicarbonate compound reacts with the lithium anode to form an sonically conductive protective film thereon.
In a secondary cell built in a discharged condition, the dicarbonate compound is mixed with either the cathode active material, preferably of lithium cobalt oxide, or the carbonaceous anode material. The Bicarbonate compound reacts with the lithiated material of the positive electrode and also when the lithium intercalates with the anode material of the negative electrode. The thusly formed dica.rbonate salt at the solid electrolyte interface is responsible for improved cycling efficiency in secondary cells.
These and other objects of the present invention will become increasingly more apparent to those skilled in the art by reference to the following description.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
As used herein, the term "pulse" means a short burst of electrical current of a significantly greater amplitude than that of a prepulse current immediately prior to the pulse. A pulse train consists of at least two pulses of electrical current delivered in relatively short succession with or without open circuit rest between the pulses. A typical current pulse is of about 15.0 mA/cm2 to about 35.0 mA/cm2.
The electrochemical cell of the present invention is of either a primary chemistry or a secondary, rechargeable chemistry. For both the primary and secondary types, the cell comprises an anode active metal selected from Groups IA, IIA, and IIIB of the Periodic Table of the Elements, including lithium, sodium, potassium, etc., and their alloys and intermetallic compounds including, for example, Li-Si, Li-A1, Li-B and Li-Si-B alloys and. intermetallic compounds. The preferred metal comprises lithium. An alternate negative electrode comprises a lithium alloy, such as lithium-aluminum alloy. The greater the amount of aluminum present by weight in the alloy, however, the lower the energy density of the cell.
For a primary cell, the anode is a thin metal sheet or foil of the lithium material, pressed or rolled on a metallic anode current collector, i.e., preferably comprising nickel, to form the negative electrode. In the exemplary cell of the present invention, the negative electrode has an extended tab or lead of the same material as the current collector, i.e., preferably nickel, integrally formed therewith such as by welding and contacted by a weld to a cell case of conductive material in a case-negative electrical configuration.
Alternatively, the negative electrode may be formed in some other geometry, such as a boblbin shape, cylinder or pellet to allow an alternate low surface cell design.
In secondary electrochemical systems, the anode or negative electrode comprises an anode material capable of intercalating and de-intercalating the anode active material, such as the preferred alkali metal lithium.
A carbonaceous negative electrode comprising any of the various forms of carbon (e. g., coke, graphite, acetylene black, carbon black, glassy carbon, etc.) which are capable of reversibly retaining the lithium species is preferred for the anode material. A °'hairy carbon"
material is particularly preferred due to its relatively high lithium-retention capacity.. "Hairy carbon" is a material described in U.S. Patent No. 5,443,928 to Takeuchi et al., which is assigned to the assignee of the present invention and incorporated herein by reference. Graphite is another preferred material.
Regardless of the form of the carbon, fibers of the carbonaceous material are particularly advantageous because they have excellent mechanical properties which 15., permit them to be fabricated into rigid electrodes that are capable of withstanding degradation during repeated charge/discharge cycling. Moreover, the high surface area of carbon fibers allows for rapid charge/discharge rates.
A typical negative electrode for a secondary cell is fabricated by mixing about 90 to 97 weight percent "hairy carbon" or graphite with about 3 to 10 weight percent of a binder material, which is preferably a fluoro-resin powder such as polytetrafluoroethylene (PTFE), polyvinylidene fluoride (PVDF), polyethylenetetrafluoroethylene (ETFE), polyamides, polyimides, and mixtures thereof. This neaative electrode admixture is provided on. a current collector such as of a nickel, stainless steel, or copper foil or screen by casting, pressing, rolling or otherwise contacting the admixture thereto.
In either the primary cell or the secondary cell, the reaction at the positive electrode involves conversion of ions which migrate from the negative electrode to the positive electrode into atomic or molecular forms. For a primary cell, the cathode active material comprises at least a first transition metal chalcogenide constituent which may be a metal, a metal oxide, or a mixed metal oxide comprising at least a first and a second metals or their oxides and possibly a third metal or metal oxide, or a mixture of a first and a second metals or their metal oxides incorporated in the matrix of a host metal oxide. The cathode active material may also comprise a metal sulfide.
The metal oxide or the mixed metal oxide can be produced by the chemical addition,. reaction, or otherwise intimate contact of various metal oxides and/or metal elements, preferably during thermal treatment or chemical vapor deposition in mixed states.
The active materials thereby produced contain metals, oxides and sulfides of Groups IB~, IIB, IIIB, IVB, VB, VIB, VIIB, and VIII of the Periodic Table of Elements, which includes the noble metals and/or other oxide compounds.
By way of illustration, and in no way intended to be limiting, an exemplary cathode active material comprises silver vanadium oxide having the general formula AgXV20Y in any one of its many phases, i . a . ~i-phase silver vanadium oxide having in the general formula x = 0.35 and y = 5.18, y-phase silver vanadium oxide having in the general formula x = 0.80 and y = 5.4 and F-phase silver vanadium oxide having in the general formula x = 1.0 and y = 5.5, and combination and mixtures of phases thereof. For a more detailed description of silver vanadium oxide materials, reference is made to U.S. Patent Nos. 4,310,609 to Liang et al., 5,389,472 to Takeuchi et al., 5,498,494 to Takeuchi et al. and 5,695,892 to Leising et al., all of _ - 8 -which are assigned to the assignee of the present invention and incorporated herein by reference.
Another preferred transition metal oxide useful with the present invention is a composite cathode active material that includes V20Z wherein z <_ 5 combined with Ag20 with the silver in either the silver(II), silver(I) or silver(0) oxidation state and Cu0 with the copper in either the copper(II), copper(I) or copper(0) oxidation state to provide the mixed metal oxide having the general formula Cu,~AgYV20Z, (CSVO) . Thus, this composite cathode active material may be described as a metal oxide-metal oxide-metal oxide, a metal-metal oxide-metal oxide, or a metal-metal-metal oxide and the range of material compositions found for Cu,~AgyV20z is preferably about 0.01 s x s 1.0, about 0.01 _<~ y ~ 1.0 and about 5.01 s z s 6.5. Typical forms o.f CSVO are Cuo.l6Ago.saV20z with z being about 5.5 and Cuo,sAgo.sV20Z with z being about 5.75. The oxygen content is designated by z since the exact stoichiometric proportion of oxygen in CSVO
can vary depending on whether the cathode active material is prepared in an oxidizing atmosphere such as air or oxygen, or in an inert atmosphere such as argon, nitrogen and helium. For a more detailed description of this cathode active material, reference is made to U.S.
Patent Nos. 5,472,810 to Takeuchi et al. and 5,516,340 to Takeuchi et al., both of which are assigned to the assignee of the present invention and incorporated herein by reference.
Additional cathode active materials for a primary cell include manganese dioxide, cobalt oxide, nickel oxide, copper vanadium oxide, titanium disulfide, copper oxide, copper sulfide, iron sulfide, iron disulfide, and mixtures thereof.
In secondary cells, the positive electrode preferably comprises a lithiated material that is stable in air and readily handled. Examples of such air-stable lithiated cathode active materials include oxides, sulfides, selenides, and tellurides of such metals as vanadium, titanium, chromium, copper, molybdenum, niobium, iron, nickel, cobalt and manganese. The more preferred oxides include LiNiOz, LiMnz04, LiCoOz, LiCoo.92Sno.os~z and LiCol_XNiXOz .
To discharge such secondary cells, the lithium metal comprising the positive electrode is intercalated into the carbonaceous negative electrode by applying an externally generated electrical potential to recharge the cell. The applied recharging electrical potential serves to draw lithium ions from the cathode active material, through the electrolyte and into the carbonaceous material of the negative electrode to saturate the carbon. The resulting LiXC6 negative electrode can have an x ranging from about 0.1 to about 1Ø The cell is then provided with an electrical potential and is discharged in a normal manner.
An alternate secondary cell construction comprises intercalating the carbonaceous material with the active lithium material before the negative electrode is incorporated into the cell. In this case, the positive electrode body can be solid and comprise, but not be limited to, such active materials as manganese dioxide, silver vanadium oxide, titanium disulfide, copper oxide, copper sulfide, iron sulfide, iron disulfide and fluorinated carbon. However, this approach is compromised by problems associated with handling lithiated carbon outside the cell. Lithiated carbon tends to react when contacted by air or water.
The above described cathode active materials, whether of a primary or a secondary chemistry, are formed into an electrode body for incorporation into an electrochemical cell by mixing one: or more of them with a conductive additive such as acetylene black, carbon black and/or graphite. Metallic materials such as nickel, aluminum, titanium and stainless steel in powder form are also useful as conductive diluents when mixed with the above listed active materials. The positive electrode of both a primary and a secondary cell further comprises a binder material which is preferably a fluoro-resin powder such as powdered polytetrafluoroethylene (PTFE) or powdered polyvinylidene fluoride (PVDF). More specifically, a preferred cathode active material for a primary cell comprises SVO in any one of its many phases, or mixtures thereof, and/or CSVO mixed with a binder material and a conductive diluent. A preferred cathode active material for a secondary cell comprises lithium cobalt oxide mixed with a binder material and a conductive diluent.
In primary cells, the addition of at least one of a group of Bicarbonate additives to the cathode active mixture has beneficial effects when the positive electrode is coupled to a negative electrode and activated by a nonaqueous electrolyte. This causes the Bicarbonate additive to dissolve as a solute in the electrolyte to consequently minimize or eliminate voltage delay and reduce Rdc build-up when the cell is subjected to current pulse discharge conditions. For secondary systems, the Bicarbonate additive is provided in either the cathode active mixture or mixed with the carbonaceous anode material to benefit cycling efficiency.
The Bicarbonate additive preferably has the formula: (R10) C (=O) OC (=O) (0R2) , wherein R1 and R2 are the same or different and they can both be a hydrogen atom or one of R1 and R2 is a saturated or unsaturated organic group if the other of R1 and R2 is H or an unsaturated organic group and wherein when any one of R1 and R2 is an unsaturated organic group, the unsaturated organic group contains 2 to 13 carbon atoms and has the structure (R3) (R') (R5) C- with at least R3 being an aromatic substituent or an unsaturated organic or inorganic group and R4 and R5 being a hydrogen atom or a saturated or unsaturated hydrocarbon or heteroatom group, wherein when R1 and R2 are the same, they cannot both be saturated organic groups. The greatest effect is found when the Bicarbonate additive is selected from the group consisting of dibenzyl Bicarbonate, diallyl Bicarbonate, methyl benzyl Bicarbonate, ethyl benzyl Bicarbonate, propyl benzyl Bicarbonate, butyl benzyl Bicarbonate, methyl allyl Bicarbonate, ethyl a:Llyl Bicarbonate, propyl allyl Bicarbonate, mono-allyl Bicarbonate, mono-methyl Bicarbonate, mono-ethyl Bicarbonate, mono-butyl Bicarbonate, mono-propyl.dicarbonate, mono-benzyl Bicarbonate, cyanomethyl methyl Bicarbonate, nitromethyl methyl Bicarbonate, and mixtures thereof.
Preferably, the additive is present in a range of about 0.05 to about 5.0~, by weight.
The above listed Bicarbonate compounds are only intended to be exemplary of those that are useful with the present invention, and are not to be construed as limiting. Those skilled in the art will readily recognize compounds which come under the purview of the general formulas set forth above and which will be useful as additives to reduce voltage delay and Rdc build-up according to the present invention.
In that respect, a preferred positive electrode active admixture according to the present invention comprises from about 80% to 99~, by weight, of a cathode active material comprising either one or both of the SVO
and CSVO materials for a primary cell or lithium cobalt oxide for a secondary cell mixed with a suitable binder, a conductive diluent and at least one of the above dicarbonate compounds. The resulting blended active mixture may be formed into a free-standing sheet prior to being contacted with a current collector to form the subject electrode. The manner in which the electrode mixture is prepared into a free-standing sheet is thoroughly described in U.S. Paten.t No. 5,435,874 to Takeuchi et al., which is assigned: to the assignee of the present invention and incorporated herein by reference. Further, electrode components for incorporation into both primary and secondary cells may also be prepared by rolling, spreading or pressing the electrode mixture of the present invention onto a suitable current collector. Electrodes nrenared as described above may be in the form. of one or more plates operatively associated with at least one or more plates of a counter electrode, or in the form of a strip wound with a corresponding strip of the counter electrode in a structure similar to a "jellyro.ll".
In order to prevent internal short circuit conditions, the positive electrode is separated from the negative electrode by a suitable separator material.
The separator is of electrically insulative material, and the separator material also is chemically unreactive with the negative and positive electrode materials and both chemically unreactive with and insoluble in the electrolyte. In addition, the separator material has a degree of porosity sufficient to allow flow therethrough of the electrolyte during the electrochemical reaction of the cell. Illustrative separator materials include fabrics woven from fluoropolymeric fibers including polyvinylidine fluoride, polyethylenetetrafluoroethylene, and polyethylenechlorotrifluoroethylene used either alone or laminated with a fluoropolymeric microporous film, non-woven glass, polypropylene, polyethylene, glass fiber materials, ceramics, a polytetraf:Luoroethylene membrane commercially available under the designation ZITEX
(Chemplast Inc.), a polypropylene membrane commercially available under the designation Ck~LGARD (Celanese Plastic Company, Inc.) and a membrane commercially available under the designation DEXIGLAS (C. H. Dexter, Div., Dexter Corp.). The separator may also be composed of non-woven glass, glass fiber materials and ceramic materials.
The form of the separator typically is a sheet which is placed between the negative and positive electrodes and in a manner preventing physical contact therebetween. Such is the case when the negative electrode is folded in a serpentine-like structure with a plurality of positive electrode plates disposed between the folds and received in a cell casing or when the electrode combination is rolled or otherwise formed into a cylindrical "jellyroll" configuration.
The primary and secondary electrochemical cells of the present invention further include a nonaqueous, sonically conductive electrolyte. The electrolyte serves as a medium for migration of ions between the negative and the positive electrodes during the electrochemical reactions of the cell, and nonaqueous solvents suitable for the present invention are chosen so as to exhibit those physical properties necessary for ionic transport (low viscosity, low surface tension and wettability). Suitable nonaqueous solvents are comprised of an inorganic salt dissolved in a nonaqueous solvent system. For both a primary and a secondary cell, the electrolyte preferably comprises an alkali metal salt dissolved in a mixture of aprotic organic solvents comprising a low viscosity solvent including organic esters, ethers, dialkyl carbonates, and mixtures thereof, and a high permittivity solvent including cyclic carbonates, cyclic esters, cyclic amides, and mixtures thereof. Low viscosity solvents include tetrahydrofuran (THF), diisopropylether, methyl acetate (MA), diglyme, triglyme, tetraglyme, 1,2-dimethoxyethane (DME), 1,2-diethoxyethane (DEE), 1-ethoxy,2-methoxyethane (EME), dimethyl carbonate (DMC), diethyl carbonate (DEC), dipropyl carbonate (DPC), ethylmethyl carbonate (EMC), methylpropyl carbonate (MPC), ethylpropyl carbonate (EPC), and mzxtures thereof. High permittivity solvents include propylene carbonate (PC), ethylene carbonate (EC) , butylene ~~arbonate (BC)., acetonitrile, dimethyl sulfoxide, dimethyl formamide, dimethyl acetamide, y-valerolactone, y-butyrolactone~
(GBL), N-methyl-pyrrolidinone (NMP), and mixtures thereof.
The preferred electrolyte far both a primary and a secondary cell comprises a lithium salts selected from the group of LiPF6, LiBF9, LiAsFs, LiSbFs, LiC104, LiA1C14, . LiGaCl4, LiC (S02CF3) 3, LiN (S02CF3) 2, :LiSCN, Li03SCFZCF3, L1C6F5S03, L1O2CCF3, L1S03F, L1N03, L.1B (C6H5) 4, L1CF3SO3r and mixtures thereof. Suitable salt concentrations typically range between about 0.8 to 1.5 molar.
In the present invention, the preferred primary electrochemical cell has a negative electrode of lithium metal and a positive electrode of the transition mixed metal oxide AgV205.5 (SVO). For this primary couple, the preferred activating electrolyte i.s 1.0M to 1.4M LiAsF6 dissolved in an aprotic solvent mixture comprising at least one of the above listed low viscosity solvents and at least one of the above listed nigh permittivity solvents: The preferred aprotic ~~olvent mixture comprises a 50/50 mixture, by volume, of propylene carbonate and 1,2-dimethoxyethane.
A preferred electrolyte for a secondary cell of a carbon/LiCo02 couple comprises a solvent mixture of EC:DMC:EMC:DEC. Most preferred volume percent ranges for the various carbonate solvents include EC in the range of about 20% to about 50%~ DMC in the range of about 12% to about 75%: EMC in the range of about 5% to about 45%; and DEC in the range of about 3% to about 45%. In a preferred form of the present invention, the electrolyte activating the cell is at equilibrium with respect to the ratio of DMC:EMC:DEC. This is important to maintain consistent and.reliabl.e cycling characteristics. It is known that due to the presence of low-potential (anode) materials'. in a charged cell, an un-equilibrated mixture of DMC:DEC in the presence of lithiated graphite (LiCs--0.01 V vs Li/Li+) results in a substantial amount of EMC being formed. When the concentrations of DMC, DEC and EMC change, the cycling characteristics and temperature rating of the cell change. Such unpredictability is unacceptable. This phenomenon is described in detail in U.S. patent application Serial No. 09/669,936, filed September 26, 2000, which is assigned to the assignee of the present invention and incorporated herein by reference.
Electrolytes containing the quaternary carbonate mixture of the present invention exhibit freezing points below -50°C, and lithium ion secondary cells activated with such mixtures have very good cycling behavior at room temperature as well as very good discharge and charge/discharge cycling behavior at temperatures below -40°C.
The assembly of the primary and secondary cells described herein is preferably in the form of a wound element configuration. That is, t:he fabricated negative electrode, positive electrode and separator are wound together in a "jellyroll" type configuration or "wound element cell stack" such that the negative electrode is on the outside of the roll to make electrical contact with the cell case in a case-negative configuration.
Using suitable top and bottom insulators, the wound cell stack is inserted into a metallic case of a suitable size dimension. The metallic case may comprise materials such as stainless steel, mild steel, nickel-plated mild steel, titanium., tantalum or aluminum, but not limited thereto, so long as the metallic material is compatible for use with components of the cell.
The cell header comprises a metallic disc-shaped body with a first hole to accommodate a glass-to-metal seal/terminal pin feedthrough and a second hole for electrolyte filling. The glass used is of a corrosion resistant type having up to about 50~ by weight silicon such as CABAZ 12, TA 23, FUSITE 425 or FUSITE 435. The positive terminal pin feedthrough preferably comprises titanium although molybdenum, aluminum, nickel alloy, or stainless steel can also be used. The cell header is typically of a material similar to that of the case.
The positive terminal pin supported in the glass-to-metal seal is, in turn, supported by the header, which is welded to the case containing the electrode stack. The cell is thereafter filled with the -electrolyte solution described hereinabove and hermetically sealed such as by close-welding a stainless steel ball over the fill hole, but not limited thereto.
The above assembly describes a case-negative cell, which is the preferred construction of either the exemplary primary or secondary ce7_1 of the present invention. As is well known to those skilled in the art, the exemplary primary and secondary electrochemical systems of the present invention c:an also be constructed in case-positive configurations.
It is appreciated that various modifications to the present inventive concepts described herein may be apparent to those of ordinary skill in the art without departing from the spirit and scope of the present invention as defined by the herein. appended claims.
Claims (49)
1. An electrochemical cell comprising a negative electrode, a positive electrode and a nonaqueous electrolyte, the improvement in the cell comprising:
the negative electrode comprising an anode material contacted to an anode current collector and the positive electrode comprising a cathode active material contacted to a cathode current collector, wherein at least one of the anode material and the cathode active material is mixed with a dicarbonate additive prior to being contacted to the respective anode current collector and cathode current collector.
the negative electrode comprising an anode material contacted to an anode current collector and the positive electrode comprising a cathode active material contacted to a cathode current collector, wherein at least one of the anode material and the cathode active material is mixed with a dicarbonate additive prior to being contacted to the respective anode current collector and cathode current collector.
2. The electrochemical cell of claim 1 as either a primary or a secondary electrochemical cell.
3. The electrochemical cell of claim wherein the dicarbonate additive has the formula:
(R1O)C(=O)OC(=O)(OR2), wherein R1 and R2 are the same or different and they can both be a hydrogen atom or one of R1 and R2 is a saturated or unsaturated organic group if the other of R1 and R2 is H or an unsaturated organic group and wherein when any one of R1 and R2 is an unsaturated organic group, the unsaturated organic group contains 2 to 13 carbon atoms and has the structure (R3)(R4)(R5)C- with at least R3 being an aromatic substituent or an unsaturated organic or inorganic group and R4 and R5 being a hydrogen atom or a saturated or unsaturated hydrocarbon or heteroatom group, wherein when R1 and R2 are the same, they cannot both be saturated organic groups.
(R1O)C(=O)OC(=O)(OR2), wherein R1 and R2 are the same or different and they can both be a hydrogen atom or one of R1 and R2 is a saturated or unsaturated organic group if the other of R1 and R2 is H or an unsaturated organic group and wherein when any one of R1 and R2 is an unsaturated organic group, the unsaturated organic group contains 2 to 13 carbon atoms and has the structure (R3)(R4)(R5)C- with at least R3 being an aromatic substituent or an unsaturated organic or inorganic group and R4 and R5 being a hydrogen atom or a saturated or unsaturated hydrocarbon or heteroatom group, wherein when R1 and R2 are the same, they cannot both be saturated organic groups.
4. The electrochemical cell of claim 1 wherein the dicarbonate additive is selected from the group consisting of dibenzyl dicarbonate, diallyl dicarbonate, methyl benzyl dicarbonate, ethyl benzyl dicarbonate, propyl benzyl dicarbonate, butyl benzyl dicarbonate, methyl allyl dicarbonate, ethyl allyl dicarbonate, propyl allyl dicarbonate, mono-allyl dicarbonate, mono-methyl dicarbonate, mono-ethyl dicarbonate, mono-butyl dicarbonate, mono-propyl dicarbonate, mono-benzyl dicarbonate, cyanomethyl methyl dicarbonate, nitromethyl methyl dicarbonate, and mixtures thereof.
5. The electrochemical cell of claim 1 wherein the dicarbonate additive is present in at least one of the negative electrode and the positive electrode in a range of about 0.05% to about 5.0%, by weight.
6. The electrochemical cell of claim 1 wherein the electrochemical cell is a primary cell and the negative electrode is comprised of lithium or a lithium-aluminum alloy.
7. The electrochemical cell of claim 1 as a primary cell and the cathode active material is selected from the group consisting of silver vanadium oxide, copper silver vanadium oxide, manganese dioxide, cobalt oxide, nickel oxide, copper oxide, copper sulfide, iron sulfide, iron disulfide, titanium disulfide, copper vanadium oxide, and mixtures thereof.
8. The electrochemical cell of claim 7 wherein the positive electrode comprises from about 80 to about 99 weight percent of the cathode active material.
9. The electrochemical cell of claim 8 wherein the positive electrode further comprises a binder material and a conductive additive.
10. The electrochemical cell of claim 9 wherein the binder material is a fluoro-resin powder.
11. The electrochemical cell of claim 9 wherein the conductive additive is selected from the group consisting of carbon, graphite powder, acetylene black, titanium powder, aluminum powder, nickel powder, stainless steel powder, and mixtures thereof.
12. The electrochemical cell of claim 1 as a secondary cell and the cathode active material is selected from the group consisting of oxides, sulfides, selenides, and tellurides of metals selected from the group consisting of vanadium, titanium, chromium, copper, molybdenum, niobium, iron, nickel, cobalt and manganese.
13. The electrochemical cell of claim 1 as a secondary cell and the anode material is selected from the group consisting of coke, graphite, acetylene black, carbon black, glassy carbon, hairy carbon, and mixtures thereof.
14. The electrochemical cell of claim 1 wherein the electrolyte is a nonaqueous electrolyte and there is dissolved therein a lithium salt.
15. The electrochemical cell of claim 1 wherein the activated negative electrode and positive electrode provide the electrochemical cell dischargeable to deliver at least one current pulse of an electrical current of a greater amplitude than that of a prepulse current immediately prior to the current pulse.
16. The electrochemical cell of claim 15 wherein the current pulse is of about 15.0 mA/cm2 to about 35.0 mA/cm2.
17. The electrochemical cell of claim 1 associated with an implantable medical device powered by the cell.
18. In combination with an implantable medical device requiring at least one current pulse for a medical device operating function, an electrochemical cell which is dischargeable to deliver the current pulse, the cell which comprises:
a) a negative electrode;
b) a positive electrode comprising a cathode active material contacted to a current collector, wherein the cathode active material is mixed with a dicarbonate additive prior to being contacted to the current collector; and c) a nonaqueous electrolyte activating the negative electrode and positive electrode, wherein the activated negative electrode and positive electrode provide the electrochemical cell dischargeable to deliver at least one current pulse for the medical device operating function, and wherein the current pulse is of an electrical current of a greater amplitude than that of a prepulse current immediately prior to the current pulse.
a) a negative electrode;
b) a positive electrode comprising a cathode active material contacted to a current collector, wherein the cathode active material is mixed with a dicarbonate additive prior to being contacted to the current collector; and c) a nonaqueous electrolyte activating the negative electrode and positive electrode, wherein the activated negative electrode and positive electrode provide the electrochemical cell dischargeable to deliver at least one current pulse for the medical device operating function, and wherein the current pulse is of an electrical current of a greater amplitude than that of a prepulse current immediately prior to the current pulse.
19. The combination of claim 18 wherein the dicarbonate additive has the formula: (R1O)C(=O)OC(=O)(OR2), wherein R1 and R2 are the same or different and they can both be a hydrogen atom or one of R1 and R2 is a saturated or unsaturated organic group if the other of R1 and R2 is H
or an unsaturated organic group and wherein when any one of R1 and R2 is an unsaturated organic group, the unsaturated organic group contains 2 to 13 carbon atoms and has the structure (R3)(R4)(R5)C- with at least R3 being an aromatic substituent or an unsaturated organic or inorganic group and R4 and R5 being a hydrogen atom or a saturated or unsaturated hydrocarbon or heteroatom group, wherein when R1 and R2 are the same, they cannot both be saturated organic groups.
or an unsaturated organic group and wherein when any one of R1 and R2 is an unsaturated organic group, the unsaturated organic group contains 2 to 13 carbon atoms and has the structure (R3)(R4)(R5)C- with at least R3 being an aromatic substituent or an unsaturated organic or inorganic group and R4 and R5 being a hydrogen atom or a saturated or unsaturated hydrocarbon or heteroatom group, wherein when R1 and R2 are the same, they cannot both be saturated organic groups.
20. The combination of claim 18 wherein the dicarbonate additive is selected from the group consisting of dibenzyl dicarbonate, diallyl dicarbonate, methyl benzyl dicarbonate, ethyl benzyl dicarbonate, propyl benzyl dicarbonate, butyl benzyl dicarbonate, methyl allyl dicarbonate, ethyl allyl dicarbonate, propyl allyl dicarbonate, mono-allyl dicarbonate, mono-methyl dicarbonate, mono-ethyl dicarbonate, mono-butyl dicarbonate, mono-propyl dicarbonate, mono-benzyl dicarbonate, cyanomethyl methyl dicarbonate, nitromethyl methyl dicarbonate, and mixtures thereof.
21. The combination of claim 18 wherein the dicarbonate additive is present in the positive electrode in a range of about 0.05% to about 5.0%, by weight.
22. An electrochemical cell, which comprises:
a) an anode comprising lithium:
b) a cathode comprising silver vanadium oxide contacted to a current collector, wherein the silver vanadium oxide is mixed with a dicarbonate additive prior to being contacted to the current collector; and c) a liquid, nonaqueous electrolyte operatively associated with the anode and the cathode.
a) an anode comprising lithium:
b) a cathode comprising silver vanadium oxide contacted to a current collector, wherein the silver vanadium oxide is mixed with a dicarbonate additive prior to being contacted to the current collector; and c) a liquid, nonaqueous electrolyte operatively associated with the anode and the cathode.
23. The electrochemical cell of claim 22 wherein the dicarbonate additive has the formula:
(R1O)C(=O)OC(=O)(OR2), wherein R1 and R2 are the same or different and they can both be a hydrogen atom or one of R1 and R2 is a saturated or unsaturated organic group if the other of R1 and R2 is H or an unsaturated organic group and wherein when any one of R1 and R2 is an unsaturated organic group, the unsaturated organic group contains 2 to 13 carbon atoms and has the structure (R3)(R4)(R5)C- with at least R3 being an aromatic substituent or an unsaturated organic or inorganic group and R4 and R5 being a hydrogen atom or a saturated or unsaturated hydrocarbon or heteroatom group, wherein when R1 and R2 are the same, they cannot both be saturated organic groups.
(R1O)C(=O)OC(=O)(OR2), wherein R1 and R2 are the same or different and they can both be a hydrogen atom or one of R1 and R2 is a saturated or unsaturated organic group if the other of R1 and R2 is H or an unsaturated organic group and wherein when any one of R1 and R2 is an unsaturated organic group, the unsaturated organic group contains 2 to 13 carbon atoms and has the structure (R3)(R4)(R5)C- with at least R3 being an aromatic substituent or an unsaturated organic or inorganic group and R4 and R5 being a hydrogen atom or a saturated or unsaturated hydrocarbon or heteroatom group, wherein when R1 and R2 are the same, they cannot both be saturated organic groups.
24. The electrochemical cell of claim 22 wherein the dicarbonate additive is selected from the group consisting of dibenzyl dicarbonate, diallyl dicarbonate, methyl benzyl dicarbonate, ethyl benzyl dicarbonate, propyl benzyl dicarbonate, butyl benzyl dicarbonate, methyl allyl dicarbonate, ethyl allyl dicarbonate, propyl allyl dicarbonate, mono-allyl dicarbonate, mono-methyl dicarbonate, mono-ethyl dicarbonate, mono-butyl dicarbonate, mono-propyl dicarbonate, mono-benzyl dicarbonate, cyanomethyl methyl dicarbonate, nitromethyl methyl dicarbonate, and mixtures thereof.
25. The electrochemical cell of claim 22 wherein the nonaqueous electrolyte comprises a first solvent selected from the group consisting diisopropylether, 1,2-dimethoxyethane, 1,2-diethoxyethane, 1-ethoxy,2-methoxyethane, dimethyl carbonate, diethyl carbonate, dipropyl carbonate, ethylmethyl carbonate, methylpropyl carbonate, ethylpropyl carbonate, methyl acetate, tetrahydrofuran, diglyme, triglyme, tetraglyme, and mixtures thereof.
26. The electrochemical cell of claim 22 wherein the nonaqueous electrolyte comprises a second solvent selected from the group consisting of propylene carbonate, ethylene carbonate, butylene carbonate, y-valerolactone, y-butyrolactone, N-methyl-pyrrolidinone, dimethyl sulfoxide, acetonitrile, dimethyl formamide, dimethyl acetamide, and mixtures thereof.
27. The electrochemical cell of claim 22 wherein the electrolyte is selected from the group consisting of LiPF6, LiAsF6, LiSbF6, LiBF4, LiClO4, LiAlCl4, LiGaCl4, LiC(SO2CF3)3, LiN(SO2CF3)2, LiSCN, LiO3SCF2CF3, LiC6F5SO3, LiO2CCF3, LiSO3F, LiNO3, LiB(C6H5)4, LiCF3SO3, and mixtures thereof.
28. The electrochemical cell of claim 22 wherein the silver vanadium oxide is of the general formula Ag x V2O y, and wherein the silver vanadium oxide is selected from the group consisting of .beta.-phase silver vanadium oxide that has in the general formula x = 0.35 and y = 5.18, .gamma.-phase silver vanadium oxide that has in the general formula x = 0.80 and y = 5.4, .epsilon.-phase silver vanadium oxide that has in the general formula x = 1.0 and y =
5.5, and mixtures thereof.
5.5, and mixtures thereof.
29. A method for providing an electrochemical cell activated with a nonaqueous electrolyte, comprising the steps of:
a) providing a negative electrode of an anode material contacted to an anode current collector;
b) providing a positive electrode comprising a cathode active material contacted to a cathode current collector, wherein at least one of the anode material and the cathode active material is mixed with a dicarbonate additive prior to being contacted to the respective anode current collector and cathode current collector; and c) activating the electrochemical cell with the nonaqueous electrolyte operatively associated with the negative electrode and the positive electrode.
a) providing a negative electrode of an anode material contacted to an anode current collector;
b) providing a positive electrode comprising a cathode active material contacted to a cathode current collector, wherein at least one of the anode material and the cathode active material is mixed with a dicarbonate additive prior to being contacted to the respective anode current collector and cathode current collector; and c) activating the electrochemical cell with the nonaqueous electrolyte operatively associated with the negative electrode and the positive electrode.
30. The method of claim 29 including providing the dicarbonate additive having the formula:
(R1O)C(=O)OC(=O)(OR2), wherein R1 and R2 are the same or different and they can both be a hydrogen atom or one of R1 and R2 is a saturated or unsaturated organic group if the other of R1 and R2 is H or an unsaturated organic group and wherein when any one of R1 and R2 is an unsaturated organic group, the unsaturated organic group contains 2 to 13 carbon atoms and has the structure (R3)(R4)(R5)C- with at least R3 being an aromatic substituent or an unsaturated organic or inorganic group and R4 and R5 being a hydrogen atom or a saturated or unsaturated hydrocarbon or heteroatom group, wherein when R1 and R2 are the same, they cannot both be saturated organic groups.
(R1O)C(=O)OC(=O)(OR2), wherein R1 and R2 are the same or different and they can both be a hydrogen atom or one of R1 and R2 is a saturated or unsaturated organic group if the other of R1 and R2 is H or an unsaturated organic group and wherein when any one of R1 and R2 is an unsaturated organic group, the unsaturated organic group contains 2 to 13 carbon atoms and has the structure (R3)(R4)(R5)C- with at least R3 being an aromatic substituent or an unsaturated organic or inorganic group and R4 and R5 being a hydrogen atom or a saturated or unsaturated hydrocarbon or heteroatom group, wherein when R1 and R2 are the same, they cannot both be saturated organic groups.
31. The method of claim 29 including selecting the dicarbonate additive from the group consisting of dibenzyl dicarbonate, diallyl dicarbonate, methyl benzyl dicarbonate, ethyl benzyl dicarbonate, propyl benzyl dicarbonate, butyl benzyl dicarbonate, methyl allyl dicarbonate, ethyl allyl dicarbonate, propyl allyl dicarbonate, mono-allyl dicarbonate, mono-methyl dicarbonate, mono-ethyl dicarbonate, mono-butyl dicarbonate, mono-propyl dicarbonate, mono-benzyl dicarbonate, cyanomethyl methyl dicarbonate, nitromethyl methyl dicarbonate, and mixtures thereof.
32. The method of claim 29 wherein the dicarbonate additive is present in at least one of the negative electrode and the positive electrode in a range of about 0.05% to about 5.0%, by weight.
33. The method of claim 29 including providing the nonaqueous electrolyte of a first solvent selected from the group consisting of an ester, an ether, dialkyl carbonate, and mixtures thereof, and a second solvent selected from the group consisting of a cyclic carbonate, a cyclic ester, a cyclic amide, and mixtures thereof.
34. The method of claim 29 including providing the cell as either a primary or a secondary cell.
35. The method of claim 29 wherein the electrochemical cell is a primary cell and selecting the cathode active material from the group consisting of silver vanadium oxide, copper silver vanadium oxide, manganese dioxide, cobalt oxide, nickel oxide, fluorinated carbon, copper oxide, copper sulfide, iron sulfide, iron disulfide, titanium disulfide, copper vanadium oxide, and mixtures thereof.
36. The method of claim 29 wherein the electrochemical cell is a primary cell and providing the negative electrode of an anode active material comprised of lithium or a lithium-aluminum alloy.
37. The method of claim 29 including providing the positive electrode comprising from about 80 to about 99 weight percent of the cathode active material.
38. The method of claim 37 including providing the positive electrode further comprising a binder material and a conductive additive.
39. The method of claim 38 wherein the binder material is a fluoro-resin powder.
40. The method of claim 38 including selecting the conductive additive from the group consisting of carbon, graphite powder, acetylene black, titanium powder, aluminum powder, nickel powder, stainless steel powder, and mixtures thereof.
41. The method of claim 29 including discharging the cell to deliver at least one current pulse of an electrical current of a greater amplitude than that of a prepulse current immediately prior to the current pulse.
42. The method of claim 29 including discharging the cell to deliver at least one current pulse of about 15.0 mA/cm2 to about 35.0 mA/cm2.
43. The method of claim 29 including providing the electrochemical cell as a secondary cell and selecting the cathode active material from the group consisting of oxides, sulfides, selenides, and tellurides of metals selected from the group consisting of vanadium, titanium, chromium, copper, molybdenum, niobium, iron, nickel, cobalt, manganese, and mixtures thereof.
44. The method of claim 29 including providing the electrochemical cell as a secondary cell and selecting the anode material from the group consisting of coke, graphite, acetylene black, carbon black, glassy carbon, hairy carbon, and mixtures thereof.
45. The method of claim 29 including powering an implantable medical device with the electrochemical cell.
46. A method for providing an electrochemical cell, comprising the steps of:
a) providing a negative electrode of lithium;
b) mixing silver vanadium oxide with a dicarbonate additive to provide a positive electrode active mixture;
c) contacting the positive electrode active mixture to a current collector to provide a positive electrode; and d) activating the negative electrode and the positive electrode with a nonaqueous electrolyte.
a) providing a negative electrode of lithium;
b) mixing silver vanadium oxide with a dicarbonate additive to provide a positive electrode active mixture;
c) contacting the positive electrode active mixture to a current collector to provide a positive electrode; and d) activating the negative electrode and the positive electrode with a nonaqueous electrolyte.
47. The method of claim 46 wherein the dicarbonate additive has the formula: (R1O)C(=O)OC(=O)(OR2), wherein R1 and R2 are the same or different and they can both be a hydrogen atom or one of R1 and R2 is a saturated or unsaturated organic group if the other of R1 and R2 is H
or an unsaturated organic group and wherein when any one of R1 and R2 is an unsaturated organic group, the unsaturated organic group contains 2 to 13 carbon atoms and has the structure (R3)(R4)(R5)C- with at least R3 being an aromatic substituent or an unsaturated organic or inorganic group and R4 and R5 being a hydrogen atom or a saturated or unsaturated hydrocarbon or heteroatom group, wherein when R1 and R2 are the same, they cannot both be saturated organic groups.
or an unsaturated organic group and wherein when any one of R1 and R2 is an unsaturated organic group, the unsaturated organic group contains 2 to 13 carbon atoms and has the structure (R3)(R4)(R5)C- with at least R3 being an aromatic substituent or an unsaturated organic or inorganic group and R4 and R5 being a hydrogen atom or a saturated or unsaturated hydrocarbon or heteroatom group, wherein when R1 and R2 are the same, they cannot both be saturated organic groups.
48. The method of claim 46 including selecting the dicarbonate additive from the group consisting of dibenzyl dicarbonate, diallyl dicarbonate, methyl benzyl dicarbonate, ethyl benzyl dicarbonate, propyl benzyl dicarbonate, butyl benzyl dicarbonate, methyl allyl dicarbonate, ethyl allyl dicarbonate, propyl allyl dicarbonate, mono-allyl dicarbonate, mono-methyl dicarbonate, mono-ethyl dicarbonate, mono-butyl dicarbonate, mono-propyl dicarbonate, mono-benzyl dicarbonate, cyanomethyl methyl dicarbonate, nitromethyl methyl dicarbonate, and mixtures thereof.
49. The method of claim 46 wherein the dicarbonate additive is present in the positive electrode active mixture in a range of about 0.05% to about 5.0%, by weight.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US09/813,568 | 2001-03-21 | ||
| US09/813,568 US6586135B2 (en) | 2001-03-21 | 2001-03-21 | Electrochemical cell having an electrode with a dicarbonate additive in the electrode active mixture |
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| CA2359635A1 true CA2359635A1 (en) | 2002-09-21 |
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| CA002359635A Abandoned CA2359635A1 (en) | 2001-03-21 | 2001-10-23 | Electrochemical cell having an electrode with a dicarbonate additive in the electrode active mixture |
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| US (1) | US6586135B2 (en) |
| EP (1) | EP1244159A1 (en) |
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| JP3418446B2 (en) | 1994-01-19 | 2003-06-23 | 大塚化学ホールディングス株式会社 | Electrolyte for electrochemical cell and battery |
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| JP3393620B2 (en) | 1994-04-11 | 2003-04-07 | 旭電化工業株式会社 | Non-aqueous electrolyte battery |
| US5567539A (en) | 1994-05-23 | 1996-10-22 | Fuji Photo Film Co., Ltd. | Non-aqueous secondary cell |
| US5545497A (en) | 1994-06-21 | 1996-08-13 | Wilson Greatbatch Ltd. | Cathode material for nonaqueous electrochemical cells |
| US5584109A (en) * | 1994-06-22 | 1996-12-17 | Memtec America Corp. | Method of making a battery plate |
| JP3094397B2 (en) | 1994-09-14 | 2000-10-03 | 日本電池株式会社 | Organic electrolyte secondary battery |
| US5753389A (en) | 1995-03-17 | 1998-05-19 | Wilson Greatbatch Ltd. | Organic carbonate additives for nonaqueous electrolyte in alkali metal electrochemical cells |
| US5670276A (en) | 1995-12-04 | 1997-09-23 | Wilson Greatbatch Ltd. | Alternate synthetic method for mixed metal oxide cathode materials |
| JP3704589B2 (en) | 1996-03-12 | 2005-10-12 | 富山薬品工業株式会社 | Non-aqueous electrolyte for secondary batteries |
| US5639577A (en) | 1996-04-16 | 1997-06-17 | Wilson Greatbatch Ltd. | Nonaqueous electrochemical cell having a mixed cathode and method of preparation |
| US5830600A (en) | 1996-05-24 | 1998-11-03 | Sri International | Nonflammable/self-extinguishing electrolytes for batteries |
| US6063526A (en) | 1998-04-16 | 2000-05-16 | Wilson Greatbatch Ltd. | Dicarbonate additives for nonaqueous electrolyte in alkali metal electrochemical cells |
| US6221534B1 (en) | 1998-11-25 | 2001-04-24 | Wilson Greatbatch Ltd. | Alkali metal electrochemical cell having an improved cathode activated with a nonaqueous electrolyte having a carbonate additive |
| US6174629B1 (en) | 1999-09-10 | 2001-01-16 | Wilson Greatbatch Ltd. | Dicarbonate additives for nonaqueous electrolyte rechargeable cells |
-
2001
- 2001-03-21 US US09/813,568 patent/US6586135B2/en not_active Expired - Lifetime
- 2001-10-23 CA CA002359635A patent/CA2359635A1/en not_active Abandoned
- 2001-11-05 EP EP01309358A patent/EP1244159A1/en not_active Withdrawn
-
2002
- 2002-03-04 JP JP2002057141A patent/JP2002313346A/en active Pending
Also Published As
| Publication number | Publication date |
|---|---|
| US6586135B2 (en) | 2003-07-01 |
| US20020136949A1 (en) | 2002-09-26 |
| JP2002313346A (en) | 2002-10-25 |
| EP1244159A1 (en) | 2002-09-25 |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| EEER | Examination request | ||
| FZDE | Discontinued | ||
| FZDE | Discontinued |
Effective date: 20051024 |