CA2228910A1 - Door assembly for storage rack - Google Patents

Door assembly for storage rack Download PDF

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Publication number
CA2228910A1
CA2228910A1 CA 2228910 CA2228910A CA2228910A1 CA 2228910 A1 CA2228910 A1 CA 2228910A1 CA 2228910 CA2228910 CA 2228910 CA 2228910 A CA2228910 A CA 2228910A CA 2228910 A1 CA2228910 A1 CA 2228910A1
Authority
CA
Canada
Prior art keywords
door section
panels
door
slide tracks
combination according
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
Application number
CA 2228910
Other languages
French (fr)
Inventor
Lewis R. Curlee
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nashville Wire Products Manufacturing Co Inc
Original Assignee
Nashville Wire Products Manufacturing Co Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Nashville Wire Products Manufacturing Co Inc filed Critical Nashville Wire Products Manufacturing Co Inc
Publication of CA2228910A1 publication Critical patent/CA2228910A1/en
Abandoned legal-status Critical Current

Links

Abstract

A door assembly for a storage system is described herein. The door assembly includes a pair of slide tracks attached to a storage system, such as a pallet rack storage system; and a door section slidably mounted within the slide tracks.
Preferably, the door is made of a wire mesh, and the wire mesh door section is connected at each of its ends to a series of pairs of casters that are slidably mounted within the slide tracks.

Description

CA 02228910 1998-02-0~

APPLICATION F~R
UNITED STATES L~ ;~S PATENT
Be it known that I, Lewis R. Curlee, a citizen of United States, resi~ling at 1690 Bright Way Place, ~rentwood, Tennessee 37211; have invented a new and useful 5 "Door Assembly for Storage Rack."
This applicat;ion claims priority to copending U. S. Provisional Patent Application Serial No. 60/037,862 filed February 7, 1997, entitled "Door Assembly for Storage Rack."

BACKGROUND OF THE INVENTION
This invention relates generally to storage systems for merrh~n~ e and more particularly to a door assembly for used with storage system for merrh~n~ e.
It will be appreciated by those experienced in retail merchandising that a variety of retail stores now offer product for sale directly off the shelves of product 1~ storage systems, such as pallet rack storage systems. Traditionally, pallet rack storage systems have been used in the warehouse setting to store product which is the!n ultimately placed on the shelves in the retail portion of a store for selection and purchase by the customer.
With the advent of the use of storage systems, such as pallet rack systems, in 20 the retail section of the store itself, there has arisen the problem of falling merchandise from the upper shelves of the pallet rack storage system. As some pallet CA 02228910 1998-02-0~

racks can be as high as 40 feet off the ground, falling objects from such racks can cause serious injury to consumers and to employees in the retail area.
At the same time, however, quick and ready access to the products stored on the storage systems in the retail area must be m~int~ined. This enables the retailer 5 to move products to more advantageous locations within the retail area while at the same time keeping a stock of the mer~h~ntli.~e within ready access in the retail area.
Additionally, in some settings, both retail and warehouse, security is an ever increasing problem in terms of products on the pallet racks becoming lost or stolen.
Security cages are not an acceptable solution in the retail area in particular, because 10 the decrease the con~renience of the storage system.
What is needed, then, is a door assembly for a storage system which will prevent products from falling on consumers; will provide for easy access to the product on the storage shelves; and which can be locked to provide for the security of the! products on the storage shelf. Such a product is l~k;ng in the prior art.

SUMMARY OF THE INVENTION
Accordingly, a door assembly for a storage system is described herein. A
pre!ferred example of the storage system is a pallet rack storage system. The door as~embly comprises a pair of slide tracks attached to a storage system; and a door 20 section slidably mounted within the slide tracks. Preferably, the door comprises a wire mesh, and the wire mesh door section is connected at each of its ends to a series of pairs of casters that are slidably mounted within the slide tracks. The invention CA 02228910 1998-02-0~

can also include a locking assembly, mounted so as to lock the door section to the storage system when the door section is closed.
This invention also includes a door assembly as described above in combination wit;h a storage system, such as a rack pallet storage system.
S It is an object of this invention to provide a door for a storage system that will prevent products from falling off the storage system.
It is a further object of this invention to provide a door for a storage system that can be easily opened and closed so that products stored in storage system can be accessed readily.
It is a further object of thiis inventiion to provide a door for a storage system thaLt opens upwardly and inwardly, thus enabling a lift driver to easily depositproducts into the storage system without having to maneuver around a door that swiings outwardly into the work area.
It is yet a further object of this invention to provide a door system that can be locked so that produc:ts stored on the storage system can be secured.
It is still a further object of this invention to provide the user with a space saving alternative to a security cage.
Other objects and advantages will be apparent from the foregoing detailed description.
BRIEF DESCRIPTION OF THE DRAVVINGS
Fig. 1 is a top viiew of the door assembly/pallet rack system combination of this inventlon.

CA 02228910 1998-02-0~

Fig. 2 is a front view of the door assembly7pallet rack system combination of this invention.
Fig. 3 is a end view of the door assembly/pallet rack system combination of this in~i ention.
Fig. 4 is a perspective view of the door assembly/pallet rack system combination of this invention.
Fig. 5 is a cut away perspective view of an alternative embodiment of the door assembly of this invention.
Fig. 6 is a close-up view of the caster and ~1ange mounting assembly found in the alternative embodiment of the door assembly of this invention depicted in Fig. 5.
Fig. 7 is a front view of the door assembly/pallet rack system combination of this invention, including a locking assembly.
Fig. 8 is a perspective view of the door assembly/pallet rack system combination of this invention including counterbalance and cage panels.
Fig. 9 is an front view of an alternative embodiment of the door assembly of this invention, including an alternative connection between the door panels.

DESCRIPTION OF THE PREF~.R~R~n EMBODIMENT
Referring now to the drawings, wherein like reference numerals refer to like 20 parts throughout, the door assembly of this invention is referred to generally at 10.
Referring now to Figs. 1, 2, 3 and 4, door assembly 10 is mounted within a pallet rack system 30. Door assembly 10 includes tracks 12, door section 14 and casters 16. Door CA 02228910 1998-02-0~

section 14 comprises wire panels 20 which are connected with spiral connectors 18.
Wire panels are preferred so that the consllmer can view the products that are stored on paLLet rack system 30; however, door section 14 can a!Lso comprise solid panels.
Further, door section 14 can a]Lso comprise a unitary structure, as opposed to panels, so :Long as such a structure is p Liable and can mounted for slidable movement within slide tracks 12.
A paLLet rack system is the preferred storage system. However, door assembly 10 can be used with any shelf based storage system. Continuing on Figs. 1, 2, 3 and 4, ]paLLet rack system 30 is a standard system and includes uprights 32 connected with shelf beams 34 in a rectangular box pattern. Diagona]L supports 36 are a]Lso inGluded a]Long the sides of paLLet rack system 30 for ad-lition~l support. Suitable pa]Llet rack systems are avai]Lable from a number of manufacturing sources, including App]Lied Dyn~mic.~, 1011 Nine MiLe Road, N.W., Sparta, MI 49345; Speed Rack Midwest, 1011 Nine Mile Road, N.W., Sparta, MI 49345; and Steel King Industries,Inc., 2700 Chamber Street, Stevens Point, WI 54481. Wire shelves 38 are a]Lso inc]Luded in the paLLet rack system 30 and are mounted on the she]Lf beams 34. The wire mesh used in shelves 38 and in panels 20 is constructed in pattern sufficiently dense so as to prevent products from falLing through the shelf 38 or through panels 20.
Continuing on Figs. 1, 2, 3 and 4, door assembly 10 is mounted within paLLet rac:k system 30 by att~hing slide track 12 to uprights 32. Casters 16 are then s]Lidably mounted within s]Lide track 12. Rods 28 are mourLted between casters 16 and CA 02228910 1998-02-0~

are used to mount door section 14 and to provide additional stiffne~s to door assembly 10. Wire panels 20 of door section 14 are connected together using spiral connectors 18 and are also connected to rods 28 using spiral connectors 18.
In operation, then, casters 16 slide along slide track 12 to move door assembly 10 from an open to a closed position. Preferably, the height of door ~semhly 10 is the same as the depth of the pallet rack system 30. However, it is possible to use a door assembly 10 having a height greater than the depth of the pallet system 30 so long as suf~cient space remains when the door assembly 10 is open for user to have access to items stored on pallet rack system 30. This sliding action of the door ~semhly 10 is better than a swinging door in that it can be opened without hindering a lift driver fro~n delivering a paIlet of product to pallet rack system 30.
Alternatively, slide tracks 12 can be bolted to uprights 32 and horizontal shelfsupports 34 using a series of flanges. A~-lition~lly, referring to Fig. 7, there can be provided means to lock door assembly 10 when it is closed. Such a locking means comprises a vertically mounted hasp 40 mounted to the front 42 of a shelf beam 34 of the pallet rack system 30 as are commonly used with st~ntl~rd padlocks. Lower edge 44 of door section 14 fits into hasp 40 and the user places a padlock into hasp 40.
Referring now to Figs. 5 and 6, an alternative embodiment of door assembly 10 is depicted. Door section 14 is attached to casters 16 via L-shaped flanges 24. More particularly, extension 17 of caster 16 is fri~tion~lly mounted within sleeve 26 that is forrned on flange 24 and flange 24 is welded to the edge 27 of door section 14. Casters 16 a~re then slidably mounted within slide tracks 12.

CA 02228910 1998-02-0~

Referring now to Fig. 8, door assembly 10 further includes counterbalance 56.
Colmterba]Lance 56 is mounted on a rod 64 at the back 64 of the rack system 30. Rod 54 spans the width of the rack system 30 and is mounted between disks 52. Disks 52 are welded to uprights 32 near the top of uprights 32 so as to abut s]Lide tracks 12.
S Continuing on Fig. 8, rack system 30 further includes panels 50 mounted on the latera]L sides 60, top 62 and back 64 of the system 30. This enh~nces the security aspect of the invention in that a complete cage is provided. Thus, when the doorsection 14 is closed, and preferably locked, items within the system 30 are secure.
Referring now to Fig. 9, an a]Lternative embo-liment of the door assembly of this invlention, including an alternative connection between the door panels is described.
Wire mesh panels 20 now include ]Light angle iron frame 70. Lugs 76 and 78 are mounted on adjacent edges 72 and 74 of frames 70. Lugs 76 and 78 include bores 80 ancL 82 that are a]Ligned with each other. Rod 28 is mounted through bores 80 and 82 and casters 16 are mounted at each end of the rod 28. Casters 16 fit within slide lS tracks 12 as described above. Thus, lugs 76 and 78 act a hinge between panels 20, and. thus facilitate the movement of door section 14 along slide tracks 12 (not shown in ~i'ig. 9).
Accordingly, the door assembly 10 of this invention when used in conjunction Wit]l paLLet rack system 30 prevents articles from falling off higher shelves; provides ready access for the retai]Ler to obtain products stored on the paLLet rack system; and can provide for the secured storage of the products if a lock system is provided. The pro.~ision of a secured storage option enables the more productive use of space in that CA 02228910 1998-02-0~

products previously stored in security cages may now be stored directly in the retail area on the pallet rack system 30 that includes door ~-qsemhly 10 without the risk of theft or loss. Thus, the user is able to store products securely as well as display them, without having to dedicate space to display shelving and security cages. Additionally, S the use of wire mesh enh~nces fire safety in that in the event of fire, water pass through the wire mesh and reach the stored product within the system 30.
Thus, although there have been described particular embodiments of the present invention of a new and useful Door Assembly for Storage Rack, it is not intended that such references be construed as limitations upon the scope of this 10 invention except as set forth in the following claims.

Claims (27)

1. In a combination suitable for product storage and display, a storage system including at least one shelf and a door assembly, the door assembly comprising a pair of slide tracks attached to the storage system; and a door section slidably mounted within the slide tracks.
2. The combination according to Claim One wherein the door section is connected at each of its ends to a series of pairs of casters that are slidably mounted within the slide tracks.
3. The combination according to Claim One wherein the door section comprises a plurality of panels.
4. The combination according to Claim One wherein the door section comprises a wire mesh.
5. The combination according to Claim Four wherein the door section comprises a plurality of panels.
6. The combination according to Claim Five wherein the panels further comprise a frame, and the panels are connected via a rod and lugs, the lugs mounted on adjacent frames of adjacent panels, the rod running through the lugs.
7. The combination according to Claim Six wherein each rod is connected at each of its ends to a series of pairs of casters that are slidably mounted within the slide tracks.
8. The combination according to Claim One further comprising a locking assembly, mounted so as to lock the door section to the storage system when the door section is closed.
9. In combination, a pallet rack storage system and a door assembly, the door assembly comprising a pair of slide tracks attached to the pallet rack storage system; and a door section slidably mounted within the slide tracks.
10. The combination according to Claim Nine wherein the door section is connected at each of its ends to a series of pairs of casters that are slidably mounted within the slide tracks.
11. The combination according to Claim Nine wherein the door section comprises a plurality of panels.
12. The combination according to Claim Nine wherein the door section comprises a wire mesh.
13. The combination according to Claim Twelve wherein the door section comprise a plurality of panels.
14. The combination according to Claim Thirteen wherein the panels further comprise a frame, and the panels are connected via a rod and lugs, the lugs mounted on adjacent frames of adjacent panels, the rod running through the lugs.
15. The combination according to Claim Fourteen wherein each rod is connected at each of its ends to a series of pairs of casters that are slidably mounted within the slide tracks.
16. The combination according to Claim Nine further comprising a locking assembly, mounted so as to lock the door section to the pallet rack storage system when the door section is closed.
17. A storage cage comprising a frame including uprights; at least one shelf mounted horizontally between the uprights; a pair of slide tracks mounted on opposite uprights; and a door section slidably mounted in the slide tracks.
18. The storage cage according to Claim Seventeen where the frame comprises four uprights; at least two horizontal member connecting the uprights;
where the at least one shelf comprises a wire shelf, the wire shelf mounted on the horizontal members; the slide tracks mounted on the uprights on opposites sides of the shelf, the slide tracks having a vertical section at an end of the slide member near the shelf and a horizontal section at an opposite end of the slide member; and the door section slidably mounted within the slide tracks for vertical movement between a closed position and an open position.
19. The cage according to Claim Eighteen wherein the door section is connected at each of its ends to a series of pairs of casters that are slidably mounted within the slide tracks.
20. The cage according to Claim Eighteen wherein the door section comprises a plurality of panels.
21. The cage according to Claim Eighteen wherein the door section comprises a wire mesh.
22. The cage according to Claim Twenty-one wherein the door section comprises a plurality of panels.
23. The cage according to Claim Twenty-two wherein the panels further comprise a frame, and the panels are connected via a rod and lugs, the lugs mounted on adjacent frames of adjacent panels, and the rod running through the lugs.
24. The cage according to Claim Twenty-three wherein each rod is connected at each of its ends to a series of pairs of casters that are slidably mounted within the slide tracks.
25. The cage according to Claim Eighteen further comprising a locking assembly, mounted so as to lock the door section to the storage system when the door section is closed.
26. The cage according to Claim Twenty-one further comprising at least two additional horizontal members connecting the uprights and spaced vertically away from the horizontal members bearing the shelf, the uprights and horizontal member defining a box having two sides, a top and a back; and a plurality of wire panels mounted on the sides, the top and back of the box.
27. The cage according to Claim Eighteen further comprising counterbalance mounted between the uprights near the horizontal section of the slide track.
CA 2228910 1997-02-07 1998-02-05 Door assembly for storage rack Abandoned CA2228910A1 (en)

Applications Claiming Priority (4)

Application Number Priority Date Filing Date Title
US3786297P 1997-02-07 1997-02-07
US60/037,862 1997-02-07
US89576797A 1997-07-17 1997-07-17
US08/895,767 1997-07-17

Publications (1)

Publication Number Publication Date
CA2228910A1 true CA2228910A1 (en) 1998-08-07

Family

ID=26714571

Family Applications (1)

Application Number Title Priority Date Filing Date
CA 2228910 Abandoned CA2228910A1 (en) 1997-02-07 1998-02-05 Door assembly for storage rack

Country Status (1)

Country Link
CA (1) CA2228910A1 (en)

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