CA2171050C - Laminated vapor barrier - Google Patents
Laminated vapor barrier Download PDFInfo
- Publication number
- CA2171050C CA2171050C CA002171050A CA2171050A CA2171050C CA 2171050 C CA2171050 C CA 2171050C CA 002171050 A CA002171050 A CA 002171050A CA 2171050 A CA2171050 A CA 2171050A CA 2171050 C CA2171050 C CA 2171050C
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- Canada
- Prior art keywords
- sheet
- insulating support
- barrier
- support sheet
- paper
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B29/00—Layered products comprising a layer of paper or cardboard
- B32B29/02—Layered products comprising a layer of paper or cardboard next to a fibrous or filamentary layer
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B15/00—Layered products comprising a layer of metal
- B32B15/04—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B15/12—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of paper or cardboard
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B15/00—Layered products comprising a layer of metal
- B32B15/20—Layered products comprising a layer of metal comprising aluminium or copper
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
- B32B7/04—Interconnection of layers
- B32B7/12—Interconnection of layers using interposed adhesives or interposed materials with bonding properties
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2305/00—Condition, form or state of the layers or laminate
- B32B2305/08—Reinforcements
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/30—Properties of the layers or laminate having particular thermal properties
- B32B2307/304—Insulating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/50—Properties of the layers or laminate having particular mechanical properties
- B32B2307/54—Yield strength; Tensile strength
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/50—Properties of the layers or laminate having particular mechanical properties
- B32B2307/554—Wear resistance
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2317/00—Animal or vegetable based
- B32B2317/12—Paper, e.g. cardboard
- B32B2317/122—Kraft paper
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10S—TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10S428/00—Stock material or miscellaneous articles
- Y10S428/906—Roll or coil
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/13—Hollow or container type article [e.g., tube, vase, etc.]
- Y10T428/1352—Polymer or resin containing [i.e., natural or synthetic]
- Y10T428/1355—Elemental metal containing [e.g., substrate, foil, film, coating, etc.]
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/13—Hollow or container type article [e.g., tube, vase, etc.]
- Y10T428/1352—Polymer or resin containing [i.e., natural or synthetic]
- Y10T428/1362—Textile, fabric, cloth, or pile containing [e.g., web, net, woven, knitted, mesh, nonwoven, matted, etc.]
- Y10T428/1366—Textile, fabric, cloth, or pile is sandwiched between two distinct layers of material unlike the textile, fabric, cloth, or pile layer
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/26—Web or sheet containing structurally defined element or component, the element or component having a specified physical dimension
- Y10T428/263—Coating layer not in excess of 5 mils thick or equivalent
- Y10T428/264—Up to 3 mils
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/26—Web or sheet containing structurally defined element or component, the element or component having a specified physical dimension
- Y10T428/269—Web or sheet containing structurally defined element or component, the element or component having a specified physical dimension including synthetic resin or polymer layer or component
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/27—Web or sheet containing structurally defined element or component, the element or component having a specified weight per unit area [e.g., gms/sq cm, lbs/sq ft, etc.]
- Y10T428/273—Web or sheet containing structurally defined element or component, the element or component having a specified weight per unit area [e.g., gms/sq cm, lbs/sq ft, etc.] of coating
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/28—Web or sheet containing structurally defined element or component and having an adhesive outermost layer
- Y10T428/2804—Next to metal
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/28—Web or sheet containing structurally defined element or component and having an adhesive outermost layer
- Y10T428/2848—Three or more layers
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/29—Coated or structually defined flake, particle, cell, strand, strand portion, rod, filament, macroscopic fiber or mass thereof
- Y10T428/2913—Rod, strand, filament or fiber
- Y10T428/2933—Coated or with bond, impregnation or core
- Y10T428/294—Coated or with bond, impregnation or core including metal or compound thereof [excluding glass, ceramic and asbestos]
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/29—Coated or structually defined flake, particle, cell, strand, strand portion, rod, filament, macroscopic fiber or mass thereof
- Y10T428/2913—Rod, strand, filament or fiber
- Y10T428/2933—Coated or with bond, impregnation or core
- Y10T428/294—Coated or with bond, impregnation or core including metal or compound thereof [excluding glass, ceramic and asbestos]
- Y10T428/2956—Glass or silicic fiber or filament with metal coating
Landscapes
- Laminated Bodies (AREA)
Abstract
A vapor barrier laminate for use in insulation applications as a facing material. A fiberglass yarn or scrim is positioned between layers of kraft paper. An aluminum foil is adhered directly to the outer kraft paper layer. The paper to foil bond and the paper to paper bond are accomplished with a flame retardant adhesive. The resulting heavier and thicker laminate provides increased rigidity, a smoother outer surface for better abrasion resistance, and a greater tensile strength. Use of the laminate in duct board facing improves the strength of the duct board while facilitating tape adherence for sealing gaps between board sections.
Description
~1~1~~~
LAMINATED VAPOR BARRIER
Background Of The Invention I. Field of the Invention This invention relates to a vapor barrier used in insulation applications as a facing material and, in particular, to a laminated vapor barrier incorporating improved adhesion between layers resulting in increased rigidity and tensile strength.
II. Description of the Prior Art ' Vapor barriers have proven to be an effective means of improving the insulative properties of insulation panels. The insulation panels may comprise flexible or rigid insulative material. The vapor barrier is applied to what is intended as the exterior surface of the insulation to retard the flow of moisture through the insulation. Paper, metal foils, or specialized kraft paper have been utilized as vapor barriers in prior known insulation panels. More recently, combinations have been applied to further improve the vapor insulative properties.
A widely utilized vapor barrier is a foil-scrim-kraft (FSK) combination. The current industry standard FSK consists of 0.0007 inch thick aluminum foil bonded to a 30 lb./ream natural kraft paper using flame retardant adhesive. Between the foil and paper, fiberglass yarn laid in a diamond pattern forms a reinforcing net for the vapor barrier. However, the reinforcing scrim forms protrusions in the outer foil surface creating an irregular surface. A scuffing or abrading action across the surface of the facing will tear the foil where it crosses the yarn. In addition, the irregular surface is less receptive to pressure sensitive or heat seal tapes used to seal gaps or seams of the insulation. One application of this type of vapor barrier is a~: a duct board facing. The duct board is typically cut, formed and sealed into duct sections which must be sealed. Accordingly, the sealing tape is applied to the irregular outer surface of the vapor barrier.
_ CA 02171050 1999-10-22 Summary of the Present Invention The present invention overcomes the disadvantages of the prior known vapor barriers by providing a laminate of foil-scrim-kraft with increased rigidity, improved surface abrasion resistance, a smoother face surface and increased tensile strength.
This invention relates to a laminated facing barrier for insulation applications comprising: a first insulating support sheet having a first surface; a reinforcing scrim web bonded to said first side of said first insulating support sheet; a second insulating support sheet having a first surface bonded to said scrim web and first insulating support sheet and a second surface;
and a vapor barrier sheet bonded to said second surface of said second insulating support sheet.
The improved vapor barrier laminate of the present invention comprises an inner paper layer and an intermediate paper layer having a fiberglass scrim bonded therebetween. Bonded to the intermediate paper layer is a layer of aluminum foil. A fame retardant adhesive is preferably used to bond the two paper layers and the foil layer to the paper layer. The result is a heavier and thicker facing laminate which can bridge irregularities of the insulation board. Additionally, the combination of the foil and intermediate paper layer over the fiberglass yarn creates a smoother outer foil aurface. The yarn protrudes to a lesser degree because the foil/paper web is less compliant creating a surface approaching that of aheet aluminum.
Other objects, :Features and advantages of the invention will be apparent from the following detailed description taken in connection with the <~ccompanying drawings.
Brief De~~cription of the Drawi The present invE:ntion will be more fully understood by reference to the fol_Lowing detailed description of a preferred embodiment of the present invention when read in conjunction with the accompanying drawing, in which like reference characters refer to like parts throughout the view and in which:
FIGURE 1 is a perspective view of a vapor barrier facing of the present invention exposing the layers thereof; and FIGURE 2 is an enlarged cross-sectional view of the vapor barrier facing.
Detailed Description Of A Preferred Embodiment Of The Present Invention Referring to th~~ drawing, there is shown a laminated vapor barrier 10 intended to be used as a facing for an insulation panel (not shown). The va~~or barrier facing 10 is typically bonded to a flexible or rigid insulation panel to provide added insulation properties while also retarding the flow of moisture through the insulation. Furthermore, the facing barrier 10 covers the insulation material which cannot remain exposed to the living area.
The barrier laminate 10 also facilitates handling and cutting of the insulation by bonding the insulation material.
The facing barrier 10 of the present invention includes an inner paper layer or insulating support sheet 12, a reinforcing fiberglass yarn 14, an intermediate paper layer 16 and an outer foil layer or vapor barrier sheet 18. An adhesive 20 is used to bond the layers of the laminate 10 together. Thus, in contrast to the prior known vapor barriers, the intermediate paper layer 18 is utilized to provide t:he improved properties of the present invention.
In a preferred e:mbodirnent of the vapor barrier 10, the inner paper layer 12 is a 20 lb. kraft paper and the intermediate paper layer 16 is a 40 lb. kraft paper. The foil layer 18 is preferably a .00035 inch thick aluminum foil bonded directly to the intermediate paper l~~yer 16. As a result, a direct foil 18 to paper 16 lamination providles a 100% foil bond as compared to the partial bond of prior known laminates because of the interposed yarn web.
The resulting laminate is approximately 20% heavier and 40%
thicker than the conventional prior known barriers. This allows the facing to bridge surface irregularities of the insulation panel to which the barrier 10 is bonded, improving the appearance of the insulation panel and creating a more even surface for adjoining adjacent sections. furthermore, by bonding the foil 18 and paper 16 directly with the yarn 14 underneath, a smoother outer foil surface is created. The yarn 14 protrudes to a lesser degree than the prior known laminates because the foil/paper web is less pliable and approxim~~tely six times thicker than the simple foil layer of prior known barriers. This creates a smoother surface mimicking sheet aluminum which will better accept pressure sensitive or heat se<~1 tape. In a preferred embodiment of the present invention, b:~r combining a lighter gauge aluminum foil 18 directly with a paper layer 16, this creates an outer layer which functions thicker then the currently used foil layer. As a result, the barrier 10 is more resistant to abrasion because of the foil/paper layer and less extreme transitions over the yarn threads 14. Finally, the construcition of the present invention provides a significant increase in the tensile strength of the barrier 10.
When applied to an insulation panel, the vapor barrier facing l0 of the present invention makers the panel stronger and more rugged to withstand the rigors of fabrication and installation.
The foregoing detailed description has been given for clearness of understanding only and no unnecessary limitations should be understood therei=rom as some modifications will be obvious to those skilled in the art without departing from the scope and spirit of the appended claims.
What is claimed is:
LAMINATED VAPOR BARRIER
Background Of The Invention I. Field of the Invention This invention relates to a vapor barrier used in insulation applications as a facing material and, in particular, to a laminated vapor barrier incorporating improved adhesion between layers resulting in increased rigidity and tensile strength.
II. Description of the Prior Art ' Vapor barriers have proven to be an effective means of improving the insulative properties of insulation panels. The insulation panels may comprise flexible or rigid insulative material. The vapor barrier is applied to what is intended as the exterior surface of the insulation to retard the flow of moisture through the insulation. Paper, metal foils, or specialized kraft paper have been utilized as vapor barriers in prior known insulation panels. More recently, combinations have been applied to further improve the vapor insulative properties.
A widely utilized vapor barrier is a foil-scrim-kraft (FSK) combination. The current industry standard FSK consists of 0.0007 inch thick aluminum foil bonded to a 30 lb./ream natural kraft paper using flame retardant adhesive. Between the foil and paper, fiberglass yarn laid in a diamond pattern forms a reinforcing net for the vapor barrier. However, the reinforcing scrim forms protrusions in the outer foil surface creating an irregular surface. A scuffing or abrading action across the surface of the facing will tear the foil where it crosses the yarn. In addition, the irregular surface is less receptive to pressure sensitive or heat seal tapes used to seal gaps or seams of the insulation. One application of this type of vapor barrier is a~: a duct board facing. The duct board is typically cut, formed and sealed into duct sections which must be sealed. Accordingly, the sealing tape is applied to the irregular outer surface of the vapor barrier.
_ CA 02171050 1999-10-22 Summary of the Present Invention The present invention overcomes the disadvantages of the prior known vapor barriers by providing a laminate of foil-scrim-kraft with increased rigidity, improved surface abrasion resistance, a smoother face surface and increased tensile strength.
This invention relates to a laminated facing barrier for insulation applications comprising: a first insulating support sheet having a first surface; a reinforcing scrim web bonded to said first side of said first insulating support sheet; a second insulating support sheet having a first surface bonded to said scrim web and first insulating support sheet and a second surface;
and a vapor barrier sheet bonded to said second surface of said second insulating support sheet.
The improved vapor barrier laminate of the present invention comprises an inner paper layer and an intermediate paper layer having a fiberglass scrim bonded therebetween. Bonded to the intermediate paper layer is a layer of aluminum foil. A fame retardant adhesive is preferably used to bond the two paper layers and the foil layer to the paper layer. The result is a heavier and thicker facing laminate which can bridge irregularities of the insulation board. Additionally, the combination of the foil and intermediate paper layer over the fiberglass yarn creates a smoother outer foil aurface. The yarn protrudes to a lesser degree because the foil/paper web is less compliant creating a surface approaching that of aheet aluminum.
Other objects, :Features and advantages of the invention will be apparent from the following detailed description taken in connection with the <~ccompanying drawings.
Brief De~~cription of the Drawi The present invE:ntion will be more fully understood by reference to the fol_Lowing detailed description of a preferred embodiment of the present invention when read in conjunction with the accompanying drawing, in which like reference characters refer to like parts throughout the view and in which:
FIGURE 1 is a perspective view of a vapor barrier facing of the present invention exposing the layers thereof; and FIGURE 2 is an enlarged cross-sectional view of the vapor barrier facing.
Detailed Description Of A Preferred Embodiment Of The Present Invention Referring to th~~ drawing, there is shown a laminated vapor barrier 10 intended to be used as a facing for an insulation panel (not shown). The va~~or barrier facing 10 is typically bonded to a flexible or rigid insulation panel to provide added insulation properties while also retarding the flow of moisture through the insulation. Furthermore, the facing barrier 10 covers the insulation material which cannot remain exposed to the living area.
The barrier laminate 10 also facilitates handling and cutting of the insulation by bonding the insulation material.
The facing barrier 10 of the present invention includes an inner paper layer or insulating support sheet 12, a reinforcing fiberglass yarn 14, an intermediate paper layer 16 and an outer foil layer or vapor barrier sheet 18. An adhesive 20 is used to bond the layers of the laminate 10 together. Thus, in contrast to the prior known vapor barriers, the intermediate paper layer 18 is utilized to provide t:he improved properties of the present invention.
In a preferred e:mbodirnent of the vapor barrier 10, the inner paper layer 12 is a 20 lb. kraft paper and the intermediate paper layer 16 is a 40 lb. kraft paper. The foil layer 18 is preferably a .00035 inch thick aluminum foil bonded directly to the intermediate paper l~~yer 16. As a result, a direct foil 18 to paper 16 lamination providles a 100% foil bond as compared to the partial bond of prior known laminates because of the interposed yarn web.
The resulting laminate is approximately 20% heavier and 40%
thicker than the conventional prior known barriers. This allows the facing to bridge surface irregularities of the insulation panel to which the barrier 10 is bonded, improving the appearance of the insulation panel and creating a more even surface for adjoining adjacent sections. furthermore, by bonding the foil 18 and paper 16 directly with the yarn 14 underneath, a smoother outer foil surface is created. The yarn 14 protrudes to a lesser degree than the prior known laminates because the foil/paper web is less pliable and approxim~~tely six times thicker than the simple foil layer of prior known barriers. This creates a smoother surface mimicking sheet aluminum which will better accept pressure sensitive or heat se<~1 tape. In a preferred embodiment of the present invention, b:~r combining a lighter gauge aluminum foil 18 directly with a paper layer 16, this creates an outer layer which functions thicker then the currently used foil layer. As a result, the barrier 10 is more resistant to abrasion because of the foil/paper layer and less extreme transitions over the yarn threads 14. Finally, the construcition of the present invention provides a significant increase in the tensile strength of the barrier 10.
When applied to an insulation panel, the vapor barrier facing l0 of the present invention makers the panel stronger and more rugged to withstand the rigors of fabrication and installation.
The foregoing detailed description has been given for clearness of understanding only and no unnecessary limitations should be understood therei=rom as some modifications will be obvious to those skilled in the art without departing from the scope and spirit of the appended claims.
What is claimed is:
Claims (17)
1. A laminated facing barrier for insulation applications comprising:
a first insulating support sheet having a first surface;
a reinforcing scrim web bonded to said first side of said first insulating support sheet;
a second insulating support sheet having a first surface bonded to said scrim web and first insulating support sheet and a second surface; and a vapor barrier sheet bonded to said second surface of said second insulating support sheet.
a first insulating support sheet having a first surface;
a reinforcing scrim web bonded to said first side of said first insulating support sheet;
a second insulating support sheet having a first surface bonded to said scrim web and first insulating support sheet and a second surface; and a vapor barrier sheet bonded to said second surface of said second insulating support sheet.
2. The barrier as defined in claim 1 wherein said vapor barrier sheet is bonded to said second insulating support sheet and said second insulating support sheet and scrim web are bonded to said first insulating support sheet with a flame retardant adhesive.
3. The barrier as defined in claim 1 wherein said second insulating support sheet has a material thickness greater than said first insulating support sheet.
4. The barrier as defined in claim 3 wherein both said first and second insulating support sheets are a kraft paper.
5. The barrier as defined in claim 4 wherein said first insulating support sheet is a 20 lb. kraft paper.
6. The barrier as defined in claim 5 wherein said second insulating support sheet is a 40 lb. kraft paper.
7. The barrier as defined in claim 4 wherein said vapor barrier sheet is a metallic foil bonded directly to said second insulating support sheet whereby said second insulating support sheet separates said metallic foil from said scrim web.
8. The barrier as defined in claim 7 wherein said metallic foil has a material thickness of 0.00035 inches.
9. The barrier as defined in claim 7 wherein said reinforcing web is a fiberglass web consisting of a plurality of fiberglass strands for reinforcement.
10. A laminated facing barrier for insulation application comprising:
a first paper sheet having a first surface;
a reinforcing fiberglass scrim web bonded to said first side of said first paper sheet;
a second paper sheet having a first surface bonded to said reinforcing web and first paper sheet and a second surface; and a metal foil sheet bonded to said second surface of said second paper sheet.
a first paper sheet having a first surface;
a reinforcing fiberglass scrim web bonded to said first side of said first paper sheet;
a second paper sheet having a first surface bonded to said reinforcing web and first paper sheet and a second surface; and a metal foil sheet bonded to said second surface of said second paper sheet.
11. The barrier as defined in claim 10 wherein said second paper sheet has a greater material thickness than said first paper sheet.
12. The barrier as defined in claim 11 wherein said second paper sheet is a 40 lb. kraft paper and said first paper sheet is a 20 lb. kraft paper.
13. The barrier as defined in claim 11 wherein said reinforcing fiberglass scrim web includes a plurality of interwoven fiberglass strands.
14. The barrier as defined in claim 13 wherein said metal foil sheet is an aluminum foil having a material thickness of 0.00035 inches, said foil bonded directly to said second paper sheet whereby said second paper sheet separates said foil from said fiberglass strands.
15. A laminated facing barrier for application to an insulation panel, said facing barrier providing support and insulative properties to the insulation panel, said facing barrier comprising:
a first insulating support sheet having a first surface and a second surface;
a reinforcing scrim web bonded to said first surface of said first insulating support sheet;
a second insulating support sheet having a first surface bonded to said reinforcing web and first support sheet and a second surface, said second insulating support sheet having a material thickness greater than said first insulating support sheet; and a metallic foil sheet bonded to said second surface of said second insulating support sheet whereby said second support sheet separates said metallic foil sheet from said scrim web;
said second surface of said first insulating support sheet bonded to the insulation panel for application of said facing barrier to the panel providing improved insulative properties and structural strength to the insulation panel.
a first insulating support sheet having a first surface and a second surface;
a reinforcing scrim web bonded to said first surface of said first insulating support sheet;
a second insulating support sheet having a first surface bonded to said reinforcing web and first support sheet and a second surface, said second insulating support sheet having a material thickness greater than said first insulating support sheet; and a metallic foil sheet bonded to said second surface of said second insulating support sheet whereby said second support sheet separates said metallic foil sheet from said scrim web;
said second surface of said first insulating support sheet bonded to the insulation panel for application of said facing barrier to the panel providing improved insulative properties and structural strength to the insulation panel.
16. The facing barrier as defined in claim 15 wherein said second insulating support sheet has a material thickness greater than said first insulating support sheet.
17. The facing barrier as defined in claim 16 wherein said first and second insulating support sheets are a kraft paper.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US08/452,297 US5750225A (en) | 1995-05-26 | 1995-05-26 | Laminated vapor barrier |
US08/452,297 | 1995-05-26 |
Publications (2)
Publication Number | Publication Date |
---|---|
CA2171050A1 CA2171050A1 (en) | 1996-11-27 |
CA2171050C true CA2171050C (en) | 2001-02-27 |
Family
ID=23795932
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CA002171050A Expired - Fee Related CA2171050C (en) | 1995-05-26 | 1996-03-05 | Laminated vapor barrier |
Country Status (2)
Country | Link |
---|---|
US (1) | US5750225A (en) |
CA (1) | CA2171050C (en) |
Cited By (1)
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DE102007062438B3 (en) * | 2007-12-20 | 2009-06-25 | Wilhelm Mende Gmbh & Co. Spanplatten- Und Tischlerplattenwerk | Method for coating thin chip board with steam barrier layer for protecting e.g. building construction, against moisture effects, involves injecting chip cake, steam barrier layer and decoration layer to thin chip board in calender |
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US6321386B1 (en) * | 1997-07-22 | 2001-11-27 | Mark D. Monica | Heat deflection and retaining apparatus |
JP3065584B2 (en) * | 1998-06-03 | 2000-07-17 | 株式会社オーツカ | Air duct to absorb impact energy |
US7279438B1 (en) | 1999-02-02 | 2007-10-09 | Certainteed Corporation | Coated insulation board or batt |
CA2295328A1 (en) | 2000-01-11 | 2001-07-11 | Paul Bergeron | Vapor barrier |
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US7220470B2 (en) * | 2001-02-20 | 2007-05-22 | Certainteed Corporation | Moisture repellent air duct products |
US20060003652A1 (en) * | 2001-08-22 | 2006-01-05 | Denis Faucher | Waterproofing membrane and methods of use |
US7037864B2 (en) * | 2001-08-22 | 2006-05-02 | Denis Faucher | Integral waterproofing membrane |
US20030211262A1 (en) * | 2002-05-08 | 2003-11-13 | Certainteed Corporation | Duct board having two facings |
US7798176B2 (en) † | 2002-06-24 | 2010-09-21 | Saint-Gobain Isover | Insulating panel for supply duct |
US20040022973A1 (en) * | 2002-08-02 | 2004-02-05 | Harry Bussey | Foamed laminated construction |
AU2003100347A4 (en) * | 2002-08-15 | 2003-12-11 | Bruce Alister David Steentjes | Improvements in or relating to insulating sheet materials |
US6925765B2 (en) * | 2002-12-27 | 2005-08-09 | Johns Manville | Facing and faced insulation assembly |
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US6814105B1 (en) | 2003-05-30 | 2004-11-09 | Owens Corning Fiberglas Technology, Inc. | Duct insulation having condensate wicking |
US20050098255A1 (en) * | 2003-11-06 | 2005-05-12 | Lembo Michael J. | Insulation product having nonwoven facing and process for making same |
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US20050218655A1 (en) * | 2004-04-02 | 2005-10-06 | Certain Teed Corporation | Duct board with adhesive coated shiplap tab |
US20060019568A1 (en) * | 2004-07-26 | 2006-01-26 | Toas Murray S | Insulation board with air/rain barrier covering and water-repellent covering |
US20060078699A1 (en) * | 2004-10-12 | 2006-04-13 | Mankell Kurt O | Insulation board with weather and puncture resistant facing and method of manufacturing the same |
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US9040120B2 (en) | 2011-08-05 | 2015-05-26 | Frito-Lay North America, Inc. | Inorganic nanocoating primed organic film |
US9457355B2 (en) | 2011-09-16 | 2016-10-04 | Omachron Intellectual Property Inc. | Apparatus for converting bales of insulation to loose fill |
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US9149980B2 (en) | 2012-08-02 | 2015-10-06 | Frito-Lay North America, Inc. | Ultrasonic sealing of packages |
US9090021B2 (en) | 2012-08-02 | 2015-07-28 | Frito-Lay North America, Inc. | Ultrasonic sealing of packages |
US10494809B2 (en) | 2016-07-07 | 2019-12-03 | Knauf Insulation, Inc. | Insulative material and method for installation |
WO2018049176A1 (en) * | 2016-09-09 | 2018-03-15 | Andersen Corporation | High surface energy window spacer assemblies |
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US2777786A (en) * | 1954-04-22 | 1957-01-15 | Leobarb Corp | Thermal insulation |
US3092529A (en) * | 1955-07-01 | 1963-06-04 | Owens Corning Fiberglass Corp | Duct or conduit blank |
US2798510A (en) * | 1955-07-18 | 1957-07-09 | Sonoco Products Co | Conduit construction |
US3442750A (en) * | 1964-08-07 | 1969-05-06 | Cleveland Fabricating Co Inc T | Reinforced sheet material |
US4086384A (en) * | 1976-07-13 | 1978-04-25 | The Crowell Corporation | Reforced paper-microfoam sheet packaging material |
SE414142B (en) * | 1977-03-14 | 1980-07-14 | Orebro Pappersbruks Ab | Band-shaped, flexible multi-layer laminate intended for re-coating of ror insulation as well as manufacturing the laminate |
US4280536A (en) * | 1978-08-23 | 1981-07-28 | Erich Gnant | Connecting device for insulated duct work |
US4595615A (en) * | 1984-10-05 | 1986-06-17 | Venture Tape Corp. | Pipe insulation for cold weather applications |
US4778700A (en) * | 1986-06-20 | 1988-10-18 | Knauf Fiber Glass Gmbh | Fiber glass product |
US4772507A (en) * | 1987-07-20 | 1988-09-20 | Leo Jr Joseph P | Pipe hanger insulation support |
-
1995
- 1995-05-26 US US08/452,297 patent/US5750225A/en not_active Expired - Fee Related
-
1996
- 1996-03-05 CA CA002171050A patent/CA2171050C/en not_active Expired - Fee Related
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102007062438B3 (en) * | 2007-12-20 | 2009-06-25 | Wilhelm Mende Gmbh & Co. Spanplatten- Und Tischlerplattenwerk | Method for coating thin chip board with steam barrier layer for protecting e.g. building construction, against moisture effects, involves injecting chip cake, steam barrier layer and decoration layer to thin chip board in calender |
Also Published As
Publication number | Publication date |
---|---|
US5750225A (en) | 1998-05-12 |
CA2171050A1 (en) | 1996-11-27 |
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