CA2109772C

CA2109772C - Cutting nozzle assembly for a postmixed oxy-fuel gas torch

Info

Publication number: CA2109772C
Application number: CA002109772A
Authority: CA
Inventors: Claude Bissonnette
Original assignee: Oxy Arc Repairs and Services Ltd
Current assignee: Oxy Arc International Inc
Priority date: 1992-11-25
Filing date: 1993-11-23
Publication date: 1999-04-20
Anticipated expiration: 2013-11-23
Also published as: US5700421A; CA2109772A1; US5944915A

Abstract

A novel cutting nozzle assembly for a postmixed oxygen-fuel gas torch is disclosed. The nozzle assembly includes a cylindrical shroud which surrounds and extends away from the gas discharge orifices in the gas discharge end of the cutting nozzle. The cylindrical shroud has the advantage of producing a tighter gas stream and of promoting a more thorough mixing of the preheat oxygen and the fuel gas to provide a hotter, more compact flame which produces a more parallel-sided cut through metal workpieces. The cutting tip therefore conserves metal as well as cutting gases. It also cuts faster than prior art postmixed cutting nozzles.

Description

'' .

r ~ ~ ~ 1 0 ~3 7 7 2 ' A CUTTING NOZZLE ASSEMBLY FOR A
POSTMIXED OXY-FUEL GAS TORC~I

Field of the Invent1on The present lnvention relates to oxy-fuel gas torches and, in particular, to a cutting nozzle for postmixed oxy-fuel gas torches.

Back~round of ~he Invention Oxy-fuel gas cutting torches are useful ~or cutting ferrous alloys. With the proper equipment, cuts can be effected through very thlck billets. In operatlon, an oxy-fuel torch is used to direct an ignited stream of oxygen and fuel gag onto the sur~ace of the metal to be cut. The metal is thus heated to it~ ignition temperature, at which point a stream of cutting oxygen directed at the surface oxidizes the heated metal to effect the cut.
The cutting torch may be one of a premixed or a postmixed type torch. In a pre~ixed torch, preheat oxygen and fuel gas are mixed within the torch head before being discharged for ignit~on. In a postmixed cuttlng torch, the preheat oxygen and fuel gas are discharged from the torch in ~ A streams. Turbulence in the dlscharged ~treams mixes the oxygen and fuel gas before ignition occur~. A principal adYantage of the pos~tmixed cutting torch i~ that - it 18 not sub~ect to fl~#~a~k, a potential hazard associated with the u~e of premixed torches. Fl~qh~n~ occurs when the oxyge~ and fuel gae mixture in a premixed torch ignites within the torch head.
Postmixed torches are therefore preferred ~or heavy lndustrial applicatlons where a torch is sub~ected to considerable heat. A
~urther advantage of the postmixed ~orch i8 that postmlxed ~ozzles produce a longer heat zone than premixed nozzles. This permits the postmixed torch to operate farther from the work, decreasing the heat stress on the torch and the increasing servire life of the nozzle.
An example of a prior art postmixed oxy-fuel gas cutting torch ~;-and nozzle are taught in the United States patent 4,455,176 which issued to Fuhrhop on January 19, 1984. That patent describes a comb~nation cutting torch and nozzle assembly for post-mixed oxy-fuel cutting u~ing two separate annular streams of preheat oxygen gas ~ ~
. ,, :

~9S~72 ~:

currounding the fuel gas stream with the inner annular preheat oxygen stream directed to impinge the fuel gas stream very close to the point of discharge from the nozzle assembly. The nozzle assem~ly is secured to the head of the cutting torch by a hollow retaining nut 5 which forms an annular gap ~ith the nozzle assembly for discharging the outer preheat oxygen gas stream.
All prior art posemixed ~ozzles for oxy-fuel gas torches operate in substantially the same way. A strei~m of cutting oxygen is discharged from an axial bore in the nozzle. A plurality of fuel gas 10 discharge orifices arranged in a c~nrentric ring around the axial bore discharge preheat fuel gas and a second plurality of gas d~scharge orifices arranged in an outer conr~ntric ring diQcharge preheat oxygen which acts as an en~elope that ~ur~ ds the fuel gas i stream. As the gas streams flow toward the worXpiece, a mixing of ; 15 the fuel gas and the oxygen occurs and the mixture ignites to heat the workplece.
Testing has shown that up to 50% of the preheat oxygen stream discharged from prior art postmixed torch nozzles is lost to the ? atmosphere before mixing wlth the fuel gas occurQ. This contributes i 20 to inefficient combustion and slows the heating process. It slso - contributes to the cost of cutting since gases are not utili~ed to their potential. It has al~o been ob3er~ed that prior art postmixed torch nozzles are incapable of effecting a parallel-sided cut through a thick workplece. The cut is narrower i~long a top of ehe worXpiece 25 than along a bottom of the workpiece. The ~hicker the workpiece, the wider the cut at the bottom ~ide. If many th~ck billets must be cut, a significant los~ of metal occurs.
A further disadYan~age of prior a~t cutting no~izles for postmixed oxy-fuel gas torches is their ~irect exposure to splashback of molten 30 me~al from the cut. Spl~h~ metal t~nds to stick ~o the discharge 'i end of the nozzle, frequently blocking discharge or~flces. When this ~ occurs, the torch must be shut down to permit the nozzle ~o be ''b; cleaned or replaced. Thi9 interrupts workflow and increases operaeing expenses.
' 35 . j. .

, .......................................................................... .
.
;:;.
:
,. , _ Summar~ of the Invention It is an obJect of ths invention to provide a cutting nozzle as~embly which overcomes the disadva~tages of the prior art.
It ~ a further ob~ect of the invention to provide a cutting nozzle assembly which promotes more efficient combustion of oxy-fuel gas miYture_.
~ yet a further ob~ect of the invenition to prov~de a cutting nozzle assem~ly which m~n~m~7eS nozzle damage due to the spl~hh~k of molten metal onto the discharge end of the nozzle.
It i8 yet a further object of the invention to provide a cutting nozzle assembly which provides a cleaner cut that minimizes the loss of metal during a cutting operation.
I~ accordance w~th the invention there i~ provided a cutting nozzle for a postmixed o2y-fuel ga~ torch, comprising a no%zle assembly havi~g an axial bore throu~h which cutting oxygen gas is discharged and a flrst and second plurality of spaced-apart gas discharge bores arranged in an in~er and an outer concentric ring around the axlal bore, the inner Fing being in fluid communication with a fuel gas conduit of the torch when the cutting nozzle i9 coupled to the torch and the outer ring being in fluid commu~lcat~on with a preheat oxygen gas condult of the torch when the cutting nozzle is coupled to the torch, the axial bore and the gas discharge bores terminating in dlscharge orifices on a di~charge end of the cutting nozzle; and a shroud ~urluulding and extending away from the discharge end of the cutting nozzle to protect the nozzle from cutti~g spl~ rk and So promote a mixing ac~ion of the gases discha~ged from the nozzle.
The present invention therefore provldes a cutting nozzle assembly for a postmixed oxy-fuel gas torch having a shroud which extends away from the discharge end of the nozzle to protect the discharge end of the nozzle from molten metal qp~ har~ and to concentrate, direct, and promote the mixing of the oxygen/fuel gas streams. This results in a narrower, cleaner more parallel-sided cut i.;, . .
~?~hich conser~es metal at the cut and increases the speed and -~
-~35 efflciency of cutting. The service life of the nozzle is further -~
i'increased because the discharge end of the nozzle is shielded from ~;

"~:

~1~0~772 splashback. Molten metal spla~hbacX having a tra~ectory which enters ~ the throat of ~he qhroud is generally cooled by the gas stream to a polnt that it does not fuse with the nozzle before it contacts the nozzle discharge end. ~ozzles in accordanee with the inventio~ have been operated for week_ under industrial work conditions without requiring maintenance or repl~ t.
- In accordance with a first embodiment of the invention, the shroud is an integral part of the retainer nut used to couple the ; nozzle to the torch and the retainer nut further include~ a flange ~hlch is pierced ~ith bores that discharge the preheat oxygen. Thls t is particularly co~t efflcient to produce because it ~1ni~zes the quantity of metal required i~ the nozzle as well as the r~lnlng time required to fonm the nozzle assembly.
In accordance with a second ; bc~lt t of the invention~ the shroud is an i~tegral part of a retainer nut which is used to couple the nozzle to the torch, but the nozzle 1nrlndes all of the gas ~ discharge bores.
: .
Brief DescriPtion of the Drawin~s These and other features of the invention will be more fully ~,! described by way of example only and with reference to the following drawings, wherein:
FIG. 1 is a longitudinal cross-section~l view of a preferred t of a post~ixed torch nozzle assembly in accordance with ~~ 25 the invention;
FIG. 2 is a top plan view of the postmixed nozzle assembly shown . in FIG. l;
~. FIG. 3 is A longitudinal cross-sectional ~iew of a second émbodiment of a postmixed nozzle assembly in accordance with the invention;
~ FIG. 4 is a top plan view of the poqtmixed nozzle assembly shown . in FIG. 3;
~ . ., .~ FIG. 5 is a partial cross-sectional view of the postmixed nozzle .' assembly shown ~n FIG. 1 coupled to a postmixed cutting torch; and . 35 FIG. 6 is a schematic view of a cut through a 4~ inch steel billet effected with a prior art cutting nozzle and a cut through the ~,..
..:
~;~
. .
. ~
.. ~ .

: ' .~ ~ ,' . :' t~ 7 ~ 2 same b~llet effected with a cut~ing no~zle ln accordance with the invention.
.
Detailed Descri~tion of the Preferred Embodiments FIG. 1 shows a longitudinal cross-sectional view of a cutting nozzle in accordance with a preferred embodiment oie t~e invention.
The cutting nozzle assemb~y, generally referred to by reference 10, includes a nozzle 12 and a hollow retainer nut 14. The nozzle 12 includes an axial bore 16 for di~charging cutting oxygen iErom a cutting torch (see FIG. 5), a plurality of fuel ga~ bores 18 arranged in an inner concentric ring around the axlal bore 16, and a plurality ~i of preheat oxygen bores 20 arranged in an outer concentric ring around the axial bore 16. Each of the bores 16, 18 and 20 terminates in a diQcharge orifice 22, 24 and 26 respectively in a discharge end 28 of the cutting nozzle assembly 10.
The retainer nut 14 ~ul,~.d~ the nozzle 12 and i8 used to couple it with a cutting torch (sec FIG. 5). In accordance with the preferred embodiment oie the invention, an annular flange 15 in an inner periphery of the retainer nut 14 forms a portion of the di~charge end 28 Oie the cutting noz~le a~:sembly 10. The retainer nut 14 includes a spiral thread 30, a h~Y~on~l rib 32 to provide a -;! gripping surface for a wrench, and a shroud 34 which ~url~u.ld~ and e~tends away from the di~charge end 28 oiF the cutting nozzle a~sembly 10. The shroud 34 ls preferably a circular cylinder although other cyllndrical shapes may also be used.
As described above; the retai~er nut 14 preferably forms a part ; of the discharge end 28 of ~he cutting nozzle assembly 10. The hollow retainer nut 14 su,l~.ds the nozzle 12. The preheat oxygen -~
'~ bores 20 in ~he nozzle 12 communicate ~ith a cavity 36 in the 30 retainer nut 14. The an~ular flange 15 of the reta~ner nut 14 is provided with preheat oxygen bores 38 which communicate with the ~ -preheat oxygen discharge orifices 26. Thus, preheat oxygen entering preheat oxygen bore~ 20 passes through the cavity 36 in the retainer nut 14 and e~its through the prehest oxygen bores 38 v~a the preheat oxygen discharge orlfices 26. This configuration of the cutting ., , . ~.

~ ' ', ': . . , . ' ' . ~ ~ . ' . :

~9~72 _ nozzle assembly 10 provides the most economlcally produced assembly because it minimizes drilling and material requirements.
FIG. 2 shows a ~op plan view of the cutting nozzle assembly 10 shown in FIG. 1. As is apparent, the hexagonal rib 32 of the retainer nut 14 provides a gripping surface for a wrench to facilitate coupling the cutting nozzle a~sembly to a torch. The shroud 34 sul.~uuds the disc~arge end 28 of the cutt~g nozzle. The ~ -di~charge end 28 includes discharge orifices 22 for cutting oxygen, 24 for fuel gas and 26 for preheat oxygen. The discharge orifice 22 for cutting oxygen is preferably flared. This creates a swirl effect within the interior of the shroud 34 to promote the mixing of fuel gas and oxygen. The shroud 34 also shields the discharge end 28 from molten metal splashed back from the cut. This ~nh~nr~S the service life of the nozzle becau~e it substa~tially eliminates nozzle damage resulting from spl~hhar~ metal contacting the no~zle and fusing with it.
¦~ FIG. 3 is a longitudinal cross-section through a second ~; embodiment of the invention. The cutting nozzle assembly is substantlally identical in structure to the assembly show~ in FIGS. 1 and 2. In this embodiment, the nozzle 12 includes all of the discharge bores. The retaining nut 14 supports the shroud 34. The cutting oxygèn discharge orifice 22, the fuel gas discharge orifices 24 and the preheat oxygen discharge orifices 26 are all located in the discharge end 28 of the nozzle 12. In all other respects, the cutting nozzle assembly 10 as s~own in FIG. 2 is identical to the cutting nozzle assembly 10 shown in FI6. 1. This embodiment of the in~ention requires slightly more material to manufacture as well as more l-chlnln~ time but produces identical cutting results.
~ .
;; FIG. 4 shows a top plan view of the nozzle shown in FIG. 3. The nozzle is identical to the embodiment shown in FIG. 2 except that there is no seam between the fuel gas discharge orifices 24 and the preheat oxygen orifices 26.
Cutting nozzle assemblies 10 are preferably constructed from bra3s alloy, alt~ough other materials sueh as copper, stalnless steel ~- 35 and the llke may also be used. The shroud 34 is preferably at least .65" (16.5 mm) long. Longer lengths may be used but much shorter '" '' , ., ..
~'' ~3'~7'~

lengths are not rec~ ed. The thickness of the sidewall of th~
shroud 34 is preferably about .22" (5.58 mm) for good resistance to heat fatigue although a thinner sidewall may be used successfully.
At least the outer surface of the sidewall of the shroud 34 is preferably plated with c~rome or nickel to ~nhibit the adhesion of molten ~etal sp7~h~ar~.
FIG. 5 shows the cuttlng nozzle assembly 10 illustrated in FIG. 1 connec~ed to a typical postmixed oxy-fuel Bas torch. The oxy-fuel gas torch includes a torch head 40 to which the cutting nozzle fuel 10 assembly is coupled u8ing the retainer ~ut 14. The torch head 40 is supported by a tubular handle 42. The tsbular handle is hollow.
Extending through the tubular handle are supply tubes for cutting oxyg~n, fuel ~as and preheat oxygen. Supply tube 44 supplies cutting oxygen from an oxygen source. Supply tube 46 ~upplies fuel gas from a fuel gas aource, and supply tube 48 supplies preheat oxygen from the oxygen source. The fuel gas supply tube 46 and the cutting -~
- oxygen supply tube 48 terminate in radial dlstribution grooves 50 and 52, respectively. The operation of po~tmixed oxy-fuel gas torches is ~-well understood by those skilled in t~e art.
FIG. 6 shows a schematic diagram of two steel billets cut using a postmixed oxy-fuel gas torch. Each billet is approximately 4~" (12 cm) thick. A first billet 54 was cut using a typic~l prior art postmlxed cutting nozzle. A seeond billet 56 was cut using a cutting nozzle in accordance with the invention. As is apparent, the kerf of the cut through the ~econd billet 56 is narrower and more - parallel-sided than the kerf of the cu~ through the flrst billet 54.
~; The kerf of the cut through the flrst billet 54 is approximately .305" (7.75 mm) wide where the cut c ~s at the top surface 58 of the first billet. The kerf i8 approximately .478" (12.14 mm) wide at the bottom surface 60 of the first billet 54. In contrast, ehe width o~ the kerf at the top surface 62 of the second billet 58 ls ~ approximately .21" (5.33mm) wide and the kerf at the bottom surface ;~ 64 of the second billet 56 is also approximately .21" (5.33 mm) '- wide. It is, therefore, apparent that the cutting nozzle in 35 accordance with the invention cuts a much thinner kerf and produces -~-cut ends which are much more square than kerfs achieved with the ,~;
, ': ~

2~9772 i prior art postmixed nozzles tested. Experimentation has bee~
established that a postmixed cutting nozzle in accordance with the invention produces 40X less slag than a prior art nozzle of the same type. In a production envlronmen~, this represents a considerable saving ln energy and cut materials. The cleane~ kerf produced by a cutting nozzle assembly 10 in accordance with the i~vention is due to the tighter, more cylindrical gas discharge ~tream promoted by the ~hroud 34 (see FIGS. 1 through 5~. The shroud 34 pro~otes a more thorough mixing of the preheat oxygen and the fuel gas a~d produces a gas stream that mai~tains its shape over a much longer distance than a ga~ stream dlscharged by prior art postmixed nozzles.

Industrial A~Plicabilit The cutting nozzle for a postmixed oxy-fuel gas torch in accordance with the invention is useful in cutting steel and other ferrous alloys, particularly in industrial production enviranments such as steel mills where large slabs must be cut into billets for h~n~1 ln~ or processing. Because the cutting nozzle provid~s a ! cleaner and narrower cut than prior art nozzles of the same type, the nozzle con3erves materials and energy. The cutting no~zle assembly '~ also has a prolonged service life becau~e it is less susceptible to damage due to the splA~har~ of molten metal. Operating overheads are therefore reduced. The c~tting nozzle assembly 10 in accordance with the invention ~ay be used in any application where metals must be ~pidly and efficiently cut by oxidation.
It i~ therefore apparent that a new and useful cutting nozzle for postmixed oxy-fuel gas torches has been in~ented.
The ~o~ ts described above are intended to be exemplary only. Those s~illed ln the art will understand that certain prior art postmixed nozzle constructions may be modified to accord with the invention by weldiDg or soldering a shroud to either the retainer nut or the discharge end of the prior art nozzle or by redesigning a retainer nut to include an integral shroud. Changes and modifications to the spec~fically described embodimPnts may be made ~5 witho~t departing from the scope of the invention which is intended !" to be limited solely by the scope of the appended clai~s.

~.' ,

Claims

1. A cutting nozzle assembly for a postmixed oxy-fuel gas torch, comprising:
a nozzle having an axial bore through which cutting oxygen gas is discharged and a first and second plurality of spaced apart gas discharge bores arranged in an inner and outer concentric ring around the axial bore, the inner ring being in fluid communication with a fuel gas conduit of the torch then the nozzle assembly is coupled with the torch and the outer ring being in fluid communication with a preheat oxygen gas conduit of the torch then the nozzle assembly is coupled with the torch, the axial bore and the gas discharge bores terminating in discharge orifices on a discharge end of the cutting nozzle assembly; and a shroud which surrounds and extends away from the discharge end of the nozzle to protect the nozzle from cutting splashback and to promote a mixing action of the gases discharged from the nozzle assembly.

2. The cutting nozzle assembly as claimed in claim 1 wherein the shroud is integral with a hollow retainer nut used to couple the cutting nozzle assembly to the torch.

3. The cutting nozzle assembly as claimed in claim 2 wherein the shroud comprises a circular cylinder.

4. A cutting nozzle assembly for a postmixed oxy-fuel gas torch, comprising:
a nozzle having an inner end adapted for being received in a head of the torch and an outer end for discharging oxygen and fuel gases, an axial bore that extends between the inner and outer discharge end for discharging cutting oxygen gas, and a first and second plurality of spaced-apart gas discharge bores arranged in an inner and outer concentric ring around the axial bore, the inner ring of bores being in fluid communication with a fuel gas conduit of the torch and extending through the nozzle to the discharge end thereof, and the outer ring being in fluid communication with a preheat oxygen gas conduit of the torch and extending through the inner end of the nozzle to a hollow chamber defined by a side wall of a retainer nut for coupling the nozzle to the torch;
a side wall of the retainer nut including a spiral thread on an outer periphery thereof and an annular flange on an inner periphery thereof, the annular flange including a plurality of spaced-apart preheat oxygen discharge bores which communicate with the cavity; and a shroud affixed to the retainer nut, the shroud defining a cylindrical passage which surrounds the discharge orifices for preheat oxygen, fuel gas and cutting oxygen.

5. The cutting nozzle assembly as claimed in claim 4 wherein the shroud comprises a circular cylinder.

6. The cutting nozzle assembly as claimed in claim 4 wherein the shroud is integral with the retainer nut.

7. A cutting nozzle assembly for a postmixed oxy-fuel gas torch, comprising:
a nozzle having an axial bore through which cutting oxygen gas is discharged and a first and second plurality of spaced-apart gas discharge bores arranged in an inner and outer concentric ring around the axial bore, the inner ring being in fluid communication with a fuel gas conduit of the torch when the nozzle is coupled with the torch and the outer ring being in fluid communication with a preheat oxygen gas conduit of the torch when the nozzle is coupled with the torch, the axial bore and the gas discharge bores terminating in discharge orifices on a discharge end of the nozzle;
a retainer nut for coupling the nozzle to the torch, a top end of the retainer nut including a shroud which surrounds and extends away from a discharge end of the nozzle to protect the nozzle from cutting splashback and to promote a mixing action of the gases discharged from the nozzle.

8. A cutting nozzle for a postmixed oxy-fuel gas torch, comprising:
a nozzle having an intake end and a discharge end, the intake end being adapted to be received in a nozzle seat of the postmixed oxy-fuel gas torch;
the nozzle including passages for conducting cutting oxygen gas and fuel gas from the torch to the discharge end of the nozzle; and a shroud which surrounds and extends away from the discharge end of the nozzle to protect the discharge end of the nozzle from molten metal nozzle and to promote a mixing action of the oxygen gas and the fuel gas discharged from the nozzle.

9. The cutting nozzle as claimed in claim 8 wherein the shroud is integral with a hollow retainer nut used to couple the cutting nozzle to the torch.

10. The cutting nozzle as claimed in claim 9 wherein the shroud has a side wall having a length of at least 0.65 inches.

11. The cutting nozzle as claimed in claim 10 wherein the side wall is about 0.22 inches thick.

12. The cutting nozzle as claimed in claim 11 wherein the shroud comprises a circular cylinder.

13. The cutting nozzle as claimed in claim 12 wherein the nozzle is constructed from brass.

14. The cutting nozzle as claimed in claim 13 wherein at least an outer surface of the side wall of the shroud is plated with a one of chrome and nickel to inhibit the adhesion of molten metal splashback to the outer surface.