CA2053005A1 - Emulsifier-free emulsion polymers - Google Patents

Emulsifier-free emulsion polymers

Info

Publication number
CA2053005A1
CA2053005A1 CA002053005A CA2053005A CA2053005A1 CA 2053005 A1 CA2053005 A1 CA 2053005A1 CA 002053005 A CA002053005 A CA 002053005A CA 2053005 A CA2053005 A CA 2053005A CA 2053005 A1 CA2053005 A1 CA 2053005A1
Authority
CA
Canada
Prior art keywords
polymer
active substance
emulsion
release
dispersion
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
Application number
CA002053005A
Other languages
French (fr)
Inventor
Achim Gopferich
Geoffrey Lee
Horst Ludwig
Achim Schaffler
Bernd Zierenberg
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Boehringer Ingelheim International GmbH
Original Assignee
Achim Gopferich
Geoffrey Lee
Horst Ludwig
Achim Schaffler
Bernd Zierenberg
Boehringer Ingelheim International Gmbh
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from DE19904032096 external-priority patent/DE4032096C2/en
Application filed by Achim Gopferich, Geoffrey Lee, Horst Ludwig, Achim Schaffler, Bernd Zierenberg, Boehringer Ingelheim International Gmbh filed Critical Achim Gopferich
Publication of CA2053005A1 publication Critical patent/CA2053005A1/en
Abandoned legal-status Critical Current

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F6/00Post-polymerisation treatments
    • C08F6/14Treatment of polymer emulsions
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61KPREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
    • A61K9/00Medicinal preparations characterised by special physical form
    • A61K9/20Pills, tablets, discs, rods
    • A61K9/2004Excipients; Inactive ingredients
    • A61K9/2022Organic macromolecular compounds
    • A61K9/2027Organic macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polyvinyl pyrrolidone, poly(meth)acrylates

Abstract

Abstract The invention relates to emulsifier-free emulsion polymers, processes for their preparation and their use in pharmaceutical preparations giving a delayed release of active substance.

Description

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S0125~.23 Emulsifier-free emulsion poly~rs The present invention relates to emulsion polymers which are free from emulsifi~rs, processes for their preparation and their use in pharmaceutical preparations giving a delayed release of active suhstance.
Certain emulsion polymers~ such as, for example, emulsion-polymerised estexs of acrylic or methacrylic acid, have in recent years become indispensable adjuvants in the preparation of pharmaceuticals in which the intention is to provide a preparation with delayed release oE the active substance [H~ Dekermann und R.
Lotz, Pharmazeutische Industrie 32 (1970) 469].
Delayed-rel~ase forms o~ this kind allow the active substance to be rele~sed constantly over a fairly long period and thus make it possible to reduce the number of doses of the drug to be administered each day and thereby simplify the therapy plan.
In the course of the development o~ these delayed release forms, in addition to numerous tablets and capsules, plasters which contain active substance with controlled release of the substance have also been described, inter alia.
Numerous methods are also known from the prior art for preparing delayed release forms of this kind.
For example, they may be prepared by ~reeing the emulsion polymer from the suspension agent, dissolving the polymer isolated in this way with the active substance in a suitable organic solvent, then evaporating off the solvent and grinding the ~olid polyacrylate, which contains the active substance, at a temperature below the glass transition temperature o~
i the polymer, and processing the active subskance-containing polyacrylate powder either by using tablet-making excipients tQ form tablets or in some other way, e.g. ~y introducing the powder into capsules.

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The preparation oE plasters which contain active substance is also known from the prior art, for example by processes described in European Patent No. 20 905.
Suitable emulsion polymers for producing such preparations include, as already mentioned hereinbefore, esters of acrylic or methacrylic acid, e g. the commercially available products under the general product name of Eudragit made by Rohm GmbH of Darmstadt, Germany.
Emulsion polymers of this kind are generally produced by emulsifying the water-insoluble monomer in water with the aid of emulsifiers or surfactants and initiating or performing polymerisation with the use of con~entional initiators. The polymer dispersions obtained by this kind of polymerisation can, in numerous instances, be used directly and are available in the form of dispersions. Active substance release systems produced on the basis of emulsion polymers o~ this kind do, however, have the disadvantage that the rate of release of the active substance may depend on the thermal treatment of the active substance release system during the manufacturing process and may also depend on the storage conditions.
The aim of the present invention is therefore to provide acti~e substance release systems based on emulsion polymers - more particularly based on polyacrylic acid esters or polymethacrylic acid esters -which do not have the dependency described above and which also have substantially identical release characteristics even after lengthy storage under various storage conditions.
It has now been found, surprisingly, that the dependency of the rate of release on the thermal pretreatment during the manufacturing process, observed in the release charaoteristics of active substance release systems, can be traced back to the presence of the emulsifier.

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A further aim of the present invention is to provide emulsifier-free emulsion polymers and a process ; for producing them.
According to the present invention, there is provided an emulsion polymer, which is substantially free from emulsifiers or surfactants and other adjuvants used in the preparation o~ said polymer.
According to a further aspect of the present invention there is provided a process for the preparation of an emulsion polymer as defined ab~ve wherein a dispersion of an emulsion polymer i5 first produced by conventional methods and in which the emulsifier, surfactant and other adjuvants used in the conventional preparation method (the extractable ; 15 excipients) are subsequently substantially removecl from ~ said polymer dispers`ion.
; There are varlous possible ways of removing the emulsifier and/or the other e~tractable excipients. In ~` a preferred process according to the present invention, the emulsion polymer dispersion is treated with an extraction agent in which the polymer itself is insoluble and the extractable excipients are soluble.
Preferably, water is used for the extraction methods according to the invention. However, depending on the type of polymer used, it is also possible to use other solvents o~ mixtures of solvents in which the polymer itself is insoluble.
For carrying out the extraction one may eliminate ~` the emulsifier from the standard commercial emulsion by precipitating the polymer. This can be done by conventional methods, e.g. by precipitation with a suitable solvent or an acid, or by salting out, freezing out or extraction.
Another possibility is to remove the emulsifer or the other excipientts~ from the polymer after separation of the dispersing agent. The following methods would appear appropriate, for example:

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equilibrium extraction, Soxleth extraction, column extraction or dialysis~
Alternatively, other methods of separation of the polymer such as centrifugation are suitable.
It is preferred to carry out extraction of the polymer, in particular the dried acrylate (Eudragit NE
30 D~)-In a preferred process according to the present invention, the dried acrylate is comminuted or ground in a suitable apparatus and extracted with water, which is constantly renewed. Preferably, the emulsifier is eliminated by freezing the corresponding emulsion polymer and subsequently thawing it and washing with a suitable solvent, preferably waterO
The emulsion polymers of the present inventioll may be used in the produ~tion of active substance release systems which use comprises a further feature of the present invention. The emulsifier-free active substance release systems are produced thereProm~ by methods known Per se.
According to a further aspect o~ the pressnt invention there is provided an active substance release system based on an emulsion polymer which contains an emulsion polymer as defined above. A preferred release system according to the present invention is one which provides delayed release of the active substance.
According to a yet further aspect of the present invention there is provided a process for the preparation of an acti~e substance release system as defined above, wherein one or more emulsion polymers as defined above is or are charged with one or more active substances in a manner known ~ se.
As already mentioned, t~e preparation of the active substance release systems is known from ths prior art and described, inter alia, in German Offenlegungsschrift ;l 33 14 003 and in European Patent 0 086 997, the contents I of which are referred to here.

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Suitable carriers, in addition to the polymers mentioned hereinbefore, are those polymers which can be prepared by the emulsion polymerisation method, e.g.
PVC, polylactides, poly~tyrene, polyvinylacetate, polybutadiene, polyacrylonitrilel polyvinylpyrr~lidone, polyvinylaster, polyvinylether and copolymers thereof.
Polymers based on esters of acrylic and/or methacrylic acid are preferred.
Emulsion-polymerised copolymers of methyl and/or ethylesters of acrylic and methacrylic acid are particularly preferred.
Examples of pharmaceutical active substances include, as well as clonidine, ranitidine, cimetidine, atenolol, enalapril, captopril, ni~edipine, naproxene, diclofenac, diclofenac sodium, piroxicam, cefaclor, diltiazem, ketotifene, ketotifene-hydrogen fumarate, salbutamol, propranolol, amoxicillin, triamterene, ~ norethisterone, mestranol, cefotoxamine, cefotoxamine-`~ sodium, ceEtriaxone, ceftriaxone-disodium, cefalexin, dipyridamole, alprazolam, cefoxitin, cyclosporin, metoprolol tartrate, acyclovir, sulindac, cla~ulanic acid, me.thyldopa, nicardipine, pentoxifylline, glycerol trinitrate, timolol, idebenone, terfenadine, tamoxifen-dihydroyen citrate, prazosine, doxorubicine, amiloride, amiloride.HCl, hydrochlorothiazide, dihydroergocornine, dihydroergocornine methanesulphonate, erythromycin, erythromycin stearate, triazolam, latamoxefl cromoglycic acid, ceftazidime, clenbuterol, bromhexine ox~tetracycline, dexamethason-21-isonicotinate, sulfadiazine, cimaterol, aditoprim, mederantil, climazolam, carprofen, caffeine and acetylsalicyclic acid - or vitamins - such as vitamin A~ A1~ A2, B1, B2, B4, B6, Bl2, C (ascorbic acid), ascorbylpalmitate and other pharmacologically acceptable derivatives of ascorbic acid, D, D1, Dz, D3, D4, E, H, K, K1, K2, P and Q
- or active substances such as avoparcine, ~lavopholipol, monensine, monensine-sodium, salinomycin, ~:

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carbadox, nitrovin and olaquindox, and active substances such as those mentioned in the Red List 1990 (Editio Cantor Verlag fur Medizin und Naturwissenschaften GmbH
und Co. KG, Aulendorf/Wurttemb.3 the contents of which S are hereby referred to.
For the preparation of the active substance release system according to the pre~ent invention, the emulsion polymer as defined above is usually dissolved with the active substance in a suitable organic solvent, the solvent is evaporated off and the solid, active substance-containing polyacrylate is further processed depending on the planned use.
The measured values of the particular rates of release found were recorded after the following treatment of the samples: the first measured value was racorded after treat~ent of the samples with artificial gastric ~uice at pH : 1.2 over a period of one or two hours - all the subsequently measured values were - recorded after treatment of the samples with artiPicialintestinal juice at pH : 6.5 after the periods of time respectively indicated.
` The present invention is further illustrated by reference to Figures 1 to 13. These Figures will now be discussed and their relevance explained:
~; Figs. 1 to 10 show the influence of the thermal pretreatment and storage time on the rates of release o~
active substance from emulsifier-containiny ~r emulsifier-free active substance release systems produced on the hasis of polyacrylate (Eudragit~. In each case the active substance is clonidine.
' Figs. 1 to 5, 8 and 10 show the release characteristics of various active substance preparations consisting of 1.00 wt.-% of clonidine and ~9.00 wt.-% of acrylate. Figs. 6, 7 and 9 show the release characteristics of corresponding polyvinylpyrrolidone-.
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containing active substance release systems.
In each particular case, the acrylate used was an untreated polyacrylate, or a polyacrylate freed from dispersant, the acrylate being of the make Eudragit NE 30 D~ of Rohm GmbH o~ Darmstadt, Germany. The particle size of the preparation in question is in the range from 315-400 ~m. The quantity of active substance contained therein amounts to 130 ~g.

Fig. 11 and Fig. 12 show the dependency of the diffusion coefficient on the charge, on the one hand using a non-extracted matrix (Fig. 11) and on the other hand using an extracted matrix (Fig. 12~.

Fig. 13 shows the rates of release of an active substance release sy$tem charged with clenbuterol (8 wt.-%). (Matrix: Eudragit NE 30 D).

In the Figures 1 to 9, the various symbols used denote the following:-~` Ch 20/U represents an untempered sample measured after drying at 20C.
.
Ch 40/U represents an untempered sample measured afterdrying at 4'0C.

Ch 20/T represents a sample which is tempered for a period of 1 hour (Figs. 8a and 9a) or 3 hours (remaining Figures) at 70C after drying at 20C and then measured.

Ch ~0/T represents a sample which i5 tempered for a period of 1 hour (Figs. 8a and 9a~ or 3 hours at 70C
after drying at 40C and then measured.
Ch 20/0 represents a sample dried at 20C and tempered for a period of 15 hours at 70C and subsequently ' .
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Ch 20/0.5/20 represents a sample dried at 20OC and tempered at 70C for a period of 15 hours and measured after a storage time of half a month, at 20C.

Ch 20/1/20 represents a sample dried at 20C and tempered at 70C for a period of 15 hours and measured after a storage time of one month at 20C.
Ch 20/2/20 represents a sample dried at 20C and tempered at 70c over a period of 15 hours and measured after a storage time of two months at 20C.

Ch 20/4.5/20 represents a sample dried at 20C and tempered at 70C ove~ a period of 15 hours and measured after a storage time of four and a half months at 20C.
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Ch 20/6/20 represents a sample dried at 20C and tempered at 70C over a period of 15 hours and measured a~ter a storage time of six months at 20C.

Ch 20/7/40 represents a sample dried at 20C and ~ tempered at 70C for a period of 15 hours and measured .' 25 after a storage time of 7 days at 40C.

.' Ch 20/14/40 represents a sample dried at 20C and tempered at 70C for a period of 15 hours and measured after a storage time of 14 days at 40C.
Ch 20/30/40 represents a sample dried at 20C and tempered at 70C over a period of 15 hours and measured after a storage time o~ 30 days at 40~C.
,~, Ch 20/60/40 represents a sample dried at 20C and tempered at 70C over a period of 15 hours and measured after a storage time of 60 days at 40C.

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Ch 20/180/40 represents a sample dried at 20C and tempered at 70~ over a period of 15 hours and measured after a storage time of 180 days at 40C.

Ch 40/O represents a sample dried at 40C and tempered for a period of 15 hours at 70C and subse~uently measured.

Ch 40/0.5/20 represents a sample dried at 40C and tempered at 70C for a period of 15 hours and measured after a storage kime of half a month at 20C.

Ch 40/1/20 represents a sample dried at 40C and tempered at 70C for a period of 15 hours and measured a*ter a storage time of one month at 20C.

Ch 40/2/20 represents a sample dried at 40C and tempered at 70C for a period o~ 15 hours and measured after a storage time of two months at 20C.
~ Ch 40/6/20 represents a sample dried at 40C and : tempered at 70C for a period o~ 15 hours and measured after a storage time of six months at 20~C.

Ch ~0/0.5/40 represents a sample dried at 40C and tempered at 70C for a period of 15 hours and measured a~ter a storage time of half a month at 40C.

Ch 40~1/40 represents a sample dried at 40C and tempered at 70C for a period of 15 hours and measured after a storage time of one month at 40C.

Ch 40/2/40 represents a sample dried at 40C and tempered at 70C for a period of 15 hours and measured after a storage time of two months at 40C.

Ch 40/6/~0 represents a sample dried at 40C and ::;

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tempered at 70~C for a period of 15 hours (Fig. 5) or 3 hours (Fig. 7b) and measured after a storage time of six months at 40C.

Ch 20/6/40 represents a sample which was dried at 20C, tempered for 3 hours at 70C, stored for six months at 40C and measured.

Ch 40/T/3/40 represents a sample which had been heated to a tèmperature of 70C for 3 hours and was measured ; after 3 months storage at 40C.

Ch 40~U/3/40 represents an untempered sample which was measured after 3 months storage at 40C.
In Figure 10 the symbols used denote the following:-:, .
Ch W represents an untempered sample, prepared direct}y 20 from the aqueous dispersion, which had been dried at a temperature of 20C and measured immedi.ately Ch W/3/20 represents an untempered sample prepared directly from the aqueous dispersion, which had been 25 stored for a period of three months at a te~pera~ure of 20C after manufacture and then measured.

Ch W/3/40 represents an untempered sample prepared directly from the aqueous dispersion, which had been 30 stored for a period o~ three months at a temperature of 40C after manufacture and then measured.

As previously indicated, for Figures 6, 7 and 9, the ~amples contain polyvinylpyrrolidone.

Fia. l shows the rates of release of preparations containing emulsifier which have not been tempered or '~
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have been tempered for 3 hours at 70C (melting of the emulsifier) and have been dried at temperatures of 20C
or 40C, respectively, as a function of time. Fig. 1 clearly shows that the rates of release of untempered matrices containing emulsifier assume their maximum values, with a given time span, whilst the rates of release of the preparation dried at 20C are comparatively higher than those of the active substance preparation dried at 40C. By contrast, the rates of release of the tempered samples show significantly lower levels.

Fiq. 2 shows the rates of release of emulsifier~
containing active substance preparations which have been dried at 20C and tempered for 15 hours at 70C and stored for various lèngths of time at a temperature of 20C.
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It can be seen from Fig. 2 that the rates of release of the merely tempered sample show the lowest values, whilst the rates of release of samples stored for a longer period at 20C are significantly higher than the values for the completely untreated matrix or the merely tempered matrix.
Fiq. 3 shows the rates of release of active substance preparations containing emulsifier which have been dried at 20C and tempered for 15 hours at 70C and, unlike Fig. 2, stored for various lengths of time at a temperature of 40C.

In principle, Fig. 3 shows that the various active substance preparations behave analogously.

Fi~. 4 shows the rates of release o~ an active substance preparation which had been treated analogously to the preparation in Fig. 2 but unlike the former had been , :

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dried at 40C. Fig. 4 also shows that the rates of release increase~as the storage time of the samples increases, so that the sample which had been stored for 6 months at 20C showed the highest rates of release.
By contrast, the sample which was measured immediately (0 months) showed the smallest release levels.

Fia. 5 shows the rate of release of an active substance preparation which had been treated analogously to the preparation in Fig. 3 but, unlike the former, had been dried at 40C. In principle, the same tendPncies can be found in Fig. 5 as in Fig. 4.

Fia. 6 shows the release characteristics of a polyvinyl-pyrrolidone-containing matrix which contains emulsifier, having the composition: 1 wt.-% clonidine, 20 wt.-%
polyvinylpyrrolidone and 79% acrylate (Eudragit NE 30 DR) which had been dried at 20 or 40C, in tempered or untempered form.
The measurements of the release rates were recorded after the following treatment of the samples:

1) 1 hour in artificial gastric juice pH: 1.2;
2) 1 hour in artificial intestinal juice - pH: 6.5;
3) a further 2 hours in artificial intestinal juice -pH: 6.5;
4~ a further 2 hours in artificial intestinal juice -pH: 6.5.

Fig. 6 also shows that, irrespective of the presence of polyvinylpyrroli~one, the rates of release of the tempered samples are si~nificantly lower than those of the untempered active substance release .

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systems.
Figures 7a ~nd 7b also show the influence of various drying conditions. The composition of all the samples consists of 1.00% clonidine, 20.00 wt.-%
polyvinylpyrrolidone and 79% acrylate. The samples were all treated analogously to the method given in the description of Fig. 6 in order to record the release characteristics.

Fiq. 7a shows the release characteristics of an untreated sample, a sample which had been melted at ~0C
for 3 hours, and a sample which had been melted for 3 hours at 70C and stored for 6 months at a temperature of 40C. All the samples were dried at a temperature of 20C.

Fi~. ~b shows the release characteristics of samples which had been treated analogously to those in Fig. 7a, except that they were dried at a temperature of 40C.
Fia. 8a shows the rates of release of an active substance release system the matrix of which had been freed from emulsifier.
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The release system is made up of 1.00 wt.-%
clonidine and 9g.00 wt.-% emulsifier-free acrylate. The measurements of the release rates were each recorded after the following treatment of the samples-1) 2 hours in artificial gastric juice - pH: 1.2;

2) a further 2 hours in artificial intestinal juice -pH: 6.5;
' ~; 35 3) a further 2 hours in artificial intestinal juice -pH: 6.5;

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4) a further 2 hours in artificial intestinal juice -pH: 6.5;
5) a further 16 hours in artificial intestinal juice -pH: 6.5.

The rates of release of samples are given which had been dried at diffexent temperatures (20c and 40C) and which had been used untempered or after tempering for : 10 one hour at 70C.

Fiqure 8b shows the release characteristics of an active substance release system (composition as described under Fig. 8a~ based on an emulsifier-free matrix after 3 months storage at a temperature of 40C.
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shows the release characteristics of polyvinyl-pyrrolidone-containing active substance release systems free from emulsifier, made up of 1.00 wt.-% clonidine, 20.00 wt.-% polyvinylpyrrolidone and 79.00 wt.-%
acrylate.

The measurement~ of the release rates in question were recorded after the following treatment of the samples:

11 1 hour in artificial gastric juice - pH: 1.2, 2) a further hour in artificial intestinal juice - pH:
: 30 6.5;

3) a further 2 hours in artificial intestinal juice -pH: 6.5;

4) a further 2 hours in artificial intestinal juice -pH: 6.5;

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- ~5 -5) ~ further 18 hours in artificial intestinal juice -pH: 6.5.

The rates of release of samples were recorded which had been dried at different temperatures and which were used untempered or after tempering for one hour at 70C.

Fia. 9b shows the release characteristics of an active substance release system (composition as described under 9a) based on an emulsifier-free matrix after three months storage at a temperature of 40C.

Figs. 8 and 9 show that the thermal treatment and storage time have a negligibly slight influence on active substance release systems which are free from emulsi:~ier. `, Fi~. 10 shows the release characteristics of an active substance release system prepared directly from the aqueous dispersion (composition: l wt.-~ clonidine, ` 99 wt.-% acrylate), which had been measured immediately a~ter manufacture and after three months' storage at 20C or 40C, respectively.

As can be seen from the Figures described above, for the emulsifier-containing active substance release systems; the release rates are dependent on the thermal treatment of the active substance release system. Thus, the release ~ates of the untempered samples are significantly~higher than those which have been tempered for three hours at 70C. At the same time, it is apparent that the release rates of the samples (both tempered and untempered) which have been dried at 20C
are higher than the corresponding rates ~or those samples which have been dried at 40C.
The release functions graphically shown in Figs. 2 to 5 indicate that the following trend can be found, :: .

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irrespective of the drying temperature (20~C or 40C) and storage temperature (20C or 40C) in tempered samples (70C): the release rates oE those samples which were measured immediately after tempering are by far the lowest release rates. They are significantly below the le~els obtained for the corresponding untempered samples. As the storage time increases r the rates of release generally increase at different levels ~depending on the drying and storage temperature.
Figs. 6 and 7 show the influence of the emulsifier on the release rates in a polyacrylate/polyvinyl-pyrrolidone mixture, of a kind which is commercially sold. The findings drawn from Figs. 1 to 5 are also confirmed by the release rates of these systems. Thus, 15 the release rates of the tempered samples are below those of the untempered samples and again there is a dependency on the drying temperature. In these cases, too, the release rates increase after several months' storage.
A completely different picture emerges, on the ~ other hand, when the same investigations are made of I emulsi~ier-free systems for releasing active substance (Figs. 8a and 9a). Independently of the drying conditions, the release rates, both in the PVP-~5 containing system and in the PVP-free system, show only slightly di~ferent values, and in both cases the difference from values of the tempered samples proves to be negligibly slight.
It is also illustrated ~Figs. 8b and 9b) that the 30 active substance release systems prepared according to the invention show better durability, i.e. the release rates remain æubstantially una~fected even by lengthy ~ storage of the active substance release sy~tem.
::, Fiq. 11 shows the dependency of the diffusion coefficient on the load for a non-extracted matrix (Eudragit NE 30 D3.
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2 ~ 5 Fiq. 12 shows this dependency for the corresponding extracted matrix~material. It is clearly visibl~ that, for the purified polymer (Fig. 12) there is substantially smaller scattering with regard to the diffusion coefficient than for the corresponding, non-extracted acrylate.

Fiq. 13 also provides clear evidence that the release from extracted matrices is significantly slower - with less scattering between the curves - than from the corresponding non-extracted matrix.

Thus, in conclusion, by extracting the emulsifier, it can be seen that it is possible to obtain release characteristics which are independent of the thermal treatment of the release system. The aims of the ; present invention mentioned hereinbefore may therefore be achieved.
The process of the present invention is further illustrated in the following Example 1. Various other embodiments of the process will be apparent to the person skilled in the art from the foregoing description. However, it is expressly indicated that the Example and the specific description thereof are provided solely for the purpose of explanation and description and should not be regarded as restricting the scope of the invention.

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Example 1 30.0 g of the aqueous Eudragit NE 30 dispersion are frozen at -18C and then thawed by simply standing at ambient temperature. After it has thawed completely, demineralised water is added to 300.0 g, with stirring.
As a result of this treatment, the dispersion is broken up completely and a clear supernatant is Eormed over a loose white deposit. (Any slight turbidity present can be clarified by separating suspended particles using a suction device.) The supernatant is decantPd and replaced by the same amount of demineralised water and the residue is washed therewith for about 1 minute.
Separation, topping up and washing are repeated as often (9 times) as is necessary for the last two aqueous wash media separated off to be free from emulsifier.
(Instead of adding io times the amount o~ washing water, it is also possible to wash 15 times with three times the amount of water. The last washing water will then be demonstrably free from emulsifier.) , , :

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Claims (24)

1. An emulsion polymer, which is substantially free from emulsifiers or surfactants and other adjuvants used in the preparation of said polymer.
2. An emulsion polymer as claimed in claim 1 wherein the polymer is based on esters of acrylic and/or methacrylic acid.
3. An emulsion polymer as claimed in claim 1 or claim 2 wherein the polymer is based on the methyl and/or ethylester of acrylic and/or methacrylic acid.
4. An emulsion polymer as claimed in claim 1 wherein the polymer is selected from the group comprising polylactide, polystyrene, polyvinylacetate, polyvinylpyrrolidone, polybutadiene, polyacrylonitrile, the polyvinylesters, the polyvinylethers and copolymers thereof and mixtures thereof.
5. An emulsion polymer as claimed in any of claims 1 to 4 specifically as described herein.
6. A process for the preparation of an emulsion polymer as claimed in any of claims 1 to 5 wherein a dispersion of an emulsion polymer is first produced by conventional methods and in which the emulsifier, surfactant and other adjuvants used in the conventional preparation method (the extractable excipients) are subsequently substantially removed from said polymer dispersion.
7. A process as claimed in claim 6 wherein the extractable excipients are separated from the emulsion polymer by treating the dispersion with an extraction agent in which the polymer itself is insoluble or substantially insoluble and the extractable excipients are soluble or substantially soluble and either the polymer or the extractable excipients are subsequently removed from the dispersion.
8. A process as claimed in claim 7 wherein the extraction agent is water.
9. A process as claimed in claim 7 or claim 8 wherein the polymer is removed from the dispersion by precipitation.
10. A process as claimed in claim 9 wherein the polymer is precipitated by means of a suitable solvent or acid or by salting out or by freezing.
11. A process as claimed in claim 7 or claim 8 wherein the polymer is removed from the dispersion by centrifugation.
12. A process as claimed in claim 7 or claim 8 wherein the extractable excipients are removed from the dispersion by equilibrium extraction, Soxleth extraction, column extraction or dialysis.
13. A process as claimed in any of claims 6 to 12 substantially as herein described.
14. A process as claimed in any of claims 6 to 12 substantially as herein described and with reference to the Example.
15. An emulsion polymer as claimed in claim 1 whenever prepared by a process as claimed in any of claims 6 to 14.
16. An active substance release system based on an emulsion polymer which contains an emulsion polymer as claimed in any one of claims 1 to 5 or 15.
17. A release system as claimed in claim 15 characterised in that it gives delayed release of the active substance.
18. An active substance release system as claimed in claim 16 or 17 wherein the active substance is clonidine (2-[(2,6-dichlorophenyl)-imino]imidazolidine).
19. An active substance release system as claimed in claim 16 or 17 wherein the active substance is clenbuterol (4-amino-.alpha.-[(tert.-butylamino)-methyl]-3,5-dichlorobenzyl alcohol).
20. The use of a polymer as claimed in any of claims 1 to 5 in an active substance release system as claimed in any one of claims 16 to 19.
21. A process for the preparation of an active substance release system as claimed in any one of claims 16 to 19, wherein one or more emulsion polymers as claimed in any one of claims 1 to 5 or 15 is or are charged with one or more active substances in a manner known per se.
22. A process as claimed in claim 21 substantially as herein described.
23. Each and every novel product, process, method and use herein described.
24. A process for the preparation of an emulsion polymer as claimed in any one of claims 1 to 4, which process comprises subjecting a polymerizable monomer to emulsion polymerization and separating from the obtained polymer all or substantially all of the emulsifier or surfactant used in the polymerization.
CA002053005A 1990-10-10 1991-10-08 Emulsifier-free emulsion polymers Abandoned CA2053005A1 (en)

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DEP4032096.0 1990-10-10
DE19904032096 DE4032096C2 (en) 1990-10-10 1990-10-10 Use of emulsifier-free emulsion polymers in pharmaceutical preparations with delayed release of the active ingredient

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CA (1) CA2053005A1 (en)
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DK (1) DK0480391T3 (en)
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EP1777241A1 (en) 2005-10-19 2007-04-25 Air Products Polymers, L.P. Vinyl ester based polymer latex composition and process of making the same

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DE69630904T2 (en) * 1995-02-06 2004-09-02 E.I. Du Pont De Nemours And Co., Wilmington Process for the isolation of tetrafluoroethylene polymers
CN100356907C (en) * 2001-06-08 2007-12-26 恩德制药公司 Controlled release dosage forms using acrylic polymer, and process for making
SE0201110D0 (en) * 2002-04-12 2002-04-12 Astrazeneca Ab New film coating
EP2768537B1 (en) * 2011-10-18 2019-02-20 Purdue Pharma LP Acrylic polymer formulations

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DE3204551A1 (en) * 1982-02-10 1983-08-18 Boehringer Ingelheim KG, 6507 Ingelheim METHOD FOR PRODUCING A PHARMACEUTICAL PREPARATION IN THE FORM OF A POLYACRYLATE FILM

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1777241A1 (en) 2005-10-19 2007-04-25 Air Products Polymers, L.P. Vinyl ester based polymer latex composition and process of making the same
US7649067B2 (en) 2005-10-19 2010-01-19 Wacker Polymers, L.P. Process of making a vinyl ester based polymer latex composition

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GR3018795T3 (en) 1996-04-30
EP0480391A2 (en) 1992-04-15
DE59107240D1 (en) 1996-02-22
EP0480391B1 (en) 1996-01-10
ES2084747T3 (en) 1996-05-16
DK0480391T3 (en) 1996-04-22
ATE132877T1 (en) 1996-01-15
EP0480391A3 (en) 1992-07-29
JPH04264019A (en) 1992-09-18

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