CA2048574A1 - Device for carrying out photochemical reactions - Google Patents

Device for carrying out photochemical reactions

Info

Publication number
CA2048574A1
CA2048574A1 CA002048574A CA2048574A CA2048574A1 CA 2048574 A1 CA2048574 A1 CA 2048574A1 CA 002048574 A CA002048574 A CA 002048574A CA 2048574 A CA2048574 A CA 2048574A CA 2048574 A1 CA2048574 A1 CA 2048574A1
Authority
CA
Canada
Prior art keywords
lamp
reactor vessel
light
inlet
outlet conduits
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
Application number
CA002048574A
Other languages
French (fr)
Inventor
Karl F. Massholder
Wilfried Werz
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Ultra Systems GmbH UV Oxidation
Original Assignee
Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Family has litigation
First worldwide family litigation filed litigation Critical https://patents.darts-ip.com/?family=6411822&utm_source=google_patent&utm_medium=platform_link&utm_campaign=public_patent_search&patent=CA2048574(A1) "Global patent litigation dataset” by Darts-ip is licensed under a Creative Commons Attribution 4.0 International License.
Application filed by Individual filed Critical Individual
Publication of CA2048574A1 publication Critical patent/CA2048574A1/en
Abandoned legal-status Critical Current

Links

Classifications

    • AHUMAN NECESSITIES
    • A62LIFE-SAVING; FIRE-FIGHTING
    • A62DCHEMICAL MEANS FOR EXTINGUISHING FIRES OR FOR COMBATING OR PROTECTING AGAINST HARMFUL CHEMICAL AGENTS; CHEMICAL MATERIALS FOR USE IN BREATHING APPARATUS
    • A62D3/00Processes for making harmful chemical substances harmless or less harmful, by effecting a chemical change in the substances
    • A62D3/10Processes for making harmful chemical substances harmless or less harmful, by effecting a chemical change in the substances by subjecting to electric or wave energy or particle or ionizing radiation
    • A62D3/17Processes for making harmful chemical substances harmless or less harmful, by effecting a chemical change in the substances by subjecting to electric or wave energy or particle or ionizing radiation to electromagnetic radiation, e.g. emitted by a laser
    • A62D3/176Ultraviolet radiations, i.e. radiation having a wavelength of about 3nm to 400nm
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L3/00Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs
    • A23L3/26Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs by irradiation without heating
    • A23L3/28Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs by irradiation without heating with ultraviolet light
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/007Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by irradiation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J19/00Chemical, physical or physico-chemical processes in general; Their relevant apparatus
    • B01J19/0053Details of the reactor
    • B01J19/006Baffles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J19/00Chemical, physical or physico-chemical processes in general; Their relevant apparatus
    • B01J19/02Apparatus characterised by being constructed of material selected for its chemically-resistant properties
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J19/00Chemical, physical or physico-chemical processes in general; Their relevant apparatus
    • B01J19/08Processes employing the direct application of electric or wave energy, or particle radiation; Apparatus therefor
    • B01J19/12Processes employing the direct application of electric or wave energy, or particle radiation; Apparatus therefor employing electromagnetic waves
    • B01J19/122Incoherent waves
    • B01J19/123Ultra-violet light
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/30Treatment of water, waste water, or sewage by irradiation
    • C02F1/32Treatment of water, waste water, or sewage by irradiation with ultraviolet light
    • C02F1/325Irradiation devices or lamp constructions
    • AHUMAN NECESSITIES
    • A62LIFE-SAVING; FIRE-FIGHTING
    • A62DCHEMICAL MEANS FOR EXTINGUISHING FIRES OR FOR COMBATING OR PROTECTING AGAINST HARMFUL CHEMICAL AGENTS; CHEMICAL MATERIALS FOR USE IN BREATHING APPARATUS
    • A62D2101/00Harmful chemical substances made harmless, or less harmful, by effecting chemical change
    • A62D2101/20Organic substances
    • AHUMAN NECESSITIES
    • A62LIFE-SAVING; FIRE-FIGHTING
    • A62DCHEMICAL MEANS FOR EXTINGUISHING FIRES OR FOR COMBATING OR PROTECTING AGAINST HARMFUL CHEMICAL AGENTS; CHEMICAL MATERIALS FOR USE IN BREATHING APPARATUS
    • A62D2101/00Harmful chemical substances made harmless, or less harmful, by effecting chemical change
    • A62D2101/20Organic substances
    • A62D2101/22Organic substances containing halogen
    • AHUMAN NECESSITIES
    • A62LIFE-SAVING; FIRE-FIGHTING
    • A62DCHEMICAL MEANS FOR EXTINGUISHING FIRES OR FOR COMBATING OR PROTECTING AGAINST HARMFUL CHEMICAL AGENTS; CHEMICAL MATERIALS FOR USE IN BREATHING APPARATUS
    • A62D2101/00Harmful chemical substances made harmless, or less harmful, by effecting chemical change
    • A62D2101/20Organic substances
    • A62D2101/26Organic substances containing nitrogen or phosphorus
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2219/00Chemical, physical or physico-chemical processes in general; Their relevant apparatus
    • B01J2219/00761Details of the reactor
    • B01J2219/00763Baffles
    • B01J2219/00765Baffles attached to the reactor wall
    • B01J2219/0077Baffles attached to the reactor wall inclined
    • B01J2219/00774Baffles attached to the reactor wall inclined in the form of cones
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F2201/00Apparatus for treatment of water, waste water or sewage
    • C02F2201/32Details relating to UV-irradiation devices
    • C02F2201/322Lamp arrangement
    • C02F2201/3223Single elongated lamp located on the central axis of a turbular reactor
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F2201/00Apparatus for treatment of water, waste water or sewage
    • C02F2201/32Details relating to UV-irradiation devices
    • C02F2201/322Lamp arrangement
    • C02F2201/3228Units having reflectors, e.g. coatings, baffles, plates, mirrors

Abstract

Abstract of the Disclosure A device for carrying out photochemical reactions in liquid and/or gaseous streams by irradiation with UV light, preferably for the degradation of organic substances, and especially those having an aliphatic, aromatic and/or heterocyclic structure, which may optionally have been mono- or poly-substituted with halogen or contain nitrogen and carbon atoms in the same molecule, which device consists of a flow reactor vessel, one or more UV lamp(s) and inlet and outlet conduits, is characterized in that in the reactor vessel a) an inner surface is provided which is highly reflex-reflective for UV light and b) means for generating a turbulent flow are provided on or in front of this surface.

Description

DEVICE FOR CARRYING OVT PHOTOCHEMICAL REACTIONS

The present invention relates to a device for carrying out photochemical reactions in liquid and/or gaæeous streams by irradiation with UV light. This devics is particularly useful fox the degradation of organic substances, and especially those having an aliphatic, aromatic and/or heterocyclic structure, which may optionally have been mono- or poly-substituted with halogen or contain nitrogen and carbon atoms in the same molecule, said device consisting of a 10w reactor, one or more UV lamps and inl~t and outlet conduits.
Photochemical reactions hitherto have been ma~nly employed in the synthesis of specific organic substances. From the German Patent DE-PS 909 292 there has been known a device for the ultraviolet-irradiation of liquids in flow tubes, and especially of liquid foodstuffs of any kind intended to be sterilized by UV
light and to be enriched with vitamins. There was provided, in view of the low penetration depth of the W radiation, that the liquids should ba passed through the device in a turbulent flow in direct contact with the ultraviolet radiation. For this purpose, flow pipes were proposed having a cross section changing with the direction of flow. These devices comprising tubes with diameters undulating with the direction of flow are difficult to manufacture and even more difficult to clean. Thus, it is understandable why these devices have not found acceptance in practice. However, in the meantime use has been made, especially by Applicant, of the fact that UV light is suitable to degrade organic substances in liquid and/or gaseous flows so that, for example, noxious materials are removed from natural and contaminated ground waters, industrial waste waters and industrial wasts gases.
Processes of this kind have been proposed, for examples, in the German Pa-tent Applications 39 03 549.2 and ~O 16 514Ø
It is the object of the present invention to ca~ry out such photochemical reactions in the best possible way with respect to flexibility, efficiency and safety, so that these processes can be used reliably and as universally as possible.
Conventional devices for carrying out photochemical reactions in ganeral consist of a flow reactor, one or more UV lamps and inlet and outlet conduits.
One general problem inherent to all photochemical reactions, including those amploying UV light, consists of that the absorption of the light by the reaction medium is sub;ect to Lambert-Beer's Law and, thus, to a major extent depends on the extinction coefficient of the reaction mixture or the various wavelengths of the incident ligh-t. If the extinction coefficients are high and the concentrations are high, the effe-tive penetration path of the UV light ca be relatively short. At low extinction coefficients and low concentrations, the light is not absorbed and, thus, the light rays are emitted unused. While for specifically designed syntheses of organic substances the dimensional design of the device, the concentrations of the starting materials to be reacted and the flow velocity may be adjusted to one another in preliminary experiments, such a coordination of process parameters is , s~ l substantially more difficult to achieve for a degrada-tion of organic substances. This applies -to the absorption spectra of the contaminations to be degraded as well as to the concentrations of these substances. Nevertheless, for -the economy and reliability of the process it is extremely important to achieve a light ~uantum efficiency as high as possible and to assure that the products to be decomposed are indeed reliably degraded to the degree desired.
The problem can be solved in a surprisingly simple manner by providing in the reactor an inner surface which is highly reElective for UV light and by means for generating a turbulent flow on or in front of this surface.
The turbulent flow generated causes in strongly absorbing li~uid and/or gaseous flows that the material to be decomposed is brought close to the region o intensive irradiation, i.e. to the W lamp. The surface of the reac-tor which is highly reflective for UV light, causes the unabsorbed UV light to be returned into the reactor so that it is again available there for reaction.
This embodiment of the invention of the reaction vessel makes it possible that in the first part of the reaction vessel even higher concentrations of the substances to be degraded are degraded rapidly and efficiently and in the last part of the reaction vessel the remainders thereof still left are exposed to an intensive irradiation so that a sufficient absorption and a sufficient degradation may be accomplished.
Thus, the reactor preferably consists of an elongated stainless steel tube, the inner surface of which has been polished, , . . . . .

i7~ ' which stainless tube on i-ts inner wall or spaced apart therefrom comprises baffle means. One or more high performance UV immersion lamps are inserted in this -tube. The lamp output preferably should be 100 watts per centimeter of leng-th of the immersion lamp.
Basically, although low-pressure lamps can be used, medium-pressure and especially high-pressure lamps are more efficient.
It is known that the spectrum of such VV lamps may be limited to a few narrow partial regions by doping with specific metal salts.
This is certainly useful in the synthesis of specific organic substances. It will also make sense i~, for e~ample, just one definite substance having a definite absorption spectrum is intended to be removed from the water or gas to be purified. If, however, there are mixtures of contaminants to be removed, then it is preferable to employ undoped lamps emitting a broad spectrum of radiation and, thus, to provide for the possibility that a variety of substances will be enabled to absorb this light effectively and to be -thus degradedO
The absorption of the UV light by the substances to be degraded proceeds extremely fast, while the subsequent degradation reactions may require somewhat more time. Thus, the device according to the invention preferably comprises elongated stainless steel tubes in which, if so desired, two immersion lamps may be inser-ted from both ends thereof.
It has further proven -to be useful to employ UV lamps wherein a layer of an inert UV-permeable gas has been provided between the immersed tube and the UV lamp. Particularly suitable ~or this purpose is "Nitrogen 5.0" which has a purity of 99.999~ by volume of N~. A weak flow of this gas may be passed through the intermediate space, and the effluent gas may be vented without further purification. The presence of oxygen in this gas results not only in absorption losses, but, as a major effect, also in the formation of ozone and nitrogen oxides which should not be allowed to escape, at least in closed rooms.
It is possible, of course, to provide solid catalysts in -the inlst and/or outlet conduits and/or on portions of the inner surfaces, which catalysts would enhance and optimize the degradation process. These fixed bed catalysts optionally may also induce or accelerate after-reactions, thereby to significantly improve the overall result.
The device of to the invention in its inlet conduit may also comprise a suppl~ port for auxiliary chemicals which, in som0 cases, produce a further improvement in the results. Such auxiliary chemicals, more particularly, include H202 and 2 which will oxidize organic compounds to form CO2. Also the humic acids which are highly absorptive to UV light are decomposed thereby.
Formic acid, ammonia, urea and amine derivatives such as amidosulfonic acid promo-te the destruction of nitrate and nitrite.
Both have high extinction coefficients for UV light. As a consequence of the chemical destruction of nitrate and nitrite, a higher amount of UV light will be available for the degradation of the other noxious materials. For the degradation of compounds containing nitrogen and carbon in the same molecule, and especially _ 35~

of cyanides and complex cyanides, there is used especially H202 at high pH values of about 9. The addition of Hz02 may also provide a catalytic action in the degradation of halogenated hydrocarbons.
~t is basically possible that the gases or water streams, if they carry high loads, are circulated and are discharged only after several passage cycles through the device according to the invention. However, unexpectedly, so far there has not been even one single case that would have required to take such a measure.
The device according to the invention, due to the combin~tion of its parts, allows the fast and reliable degradation to be effected already in one passage of the contaminating substances within a wide range of concentrations.
The device of to the invention may of course be combined in any conventional manner with analytical apparatuses, control recorders, automatic turn-off in the case of immersion-lamp failure etc. It is even possible to make the whole device, due to its relatively low weight, mobile so that it may be readily moved to the site of use. Larger units may be mounted in contain0rs and, thus, again may be transferred as a whole to the site of use.
The amount of gas or water -to be purified per unit time to a high degree depends on the amounts of impurities present therein.
Flow amounts of up to 30 m3/hour have in fact been attained in an apparatus containing a commercially available immersion lamp of about 110 cm length.
One typical embodiment of -the device according to the invention is illustrated in the attached Figure 1 wherein the .

57~

reference numerals have the following meanings:
1 Reactor Vessel
2 UV Lamp
3 Outer Wall of the Immersion Tuba
4 Nitrogen Inlet Nitrogen Outlet 6 Baffles The liquid or gaseous material to be treated is introduced into the reaction vessel (1) from the bo-ttom and is discharged therefrom at the top. The bafles (6) provide thorough mixing and a turbulent flow of the reaction. The inner surface of the reaction vessel consists of polished stainless steel and, thus, is highly capab}e of reflex-reflectin~ UV light.
The device according to Figure 1 has not been drawn to scale.
It is preferred that the devices are more elongated in shape in order to provide a path as long as possible for the irradiation of the material to be treated and, thus, a relative long period of exposure in the reaction vessel. Furthermore, the baffles rnay be provided as a rernovable insert located close to the surface of the reaction vessel. This embodiment has the advantage of being easier to clean.

. . -:

`
~-.

Claims (14)

The embodiments of the invention in which an exclusive property or privilege is claimed are defined as follows:-
1. A device for carrying out photochemical reactions and especially degradations of organic compounds in liquid and/or gaseous streams by irradiation with UV light, consisting of a flow reactor vessel, one or more UV lamps and inlet and outlet conduits, characterized in that in the reactor vessel a) an inner surface is provided which is highly reflective for UV light and b) means for generating a turbulent flow are provided on or in front of this surface.
2. The device according to claim 1, wherein the inner surface of the reactor vessel consists of polished stainless steel.
3. The device according to claim 1, wherein the means for generating a turbulent flow are baffles.
4. The device according claim 1, wherein the UV lamp has an output of at least 100 W/cm of length of an immersion lamp.
5. The device according to claim 1, wherein the UV lamp is an immersion lamp and a layer of an inert UV-permeable gas has been provided between the immersed tube and the UV lamp.
6. The device according to claim 5, wherein nitrogen of 99.999% purity is employed as the gas.
7. The device according claim 1, wherein fixed-bed catalysts have been provided in the inlet and/or outlet conduits and/or on portions of the inner surfaces of the reactor vessel.
8. The device according to claim 2, wherein the means for generating a turbulent flow are baffles.
9. The device according claim 3, wherein the UV lamp has an output of at least 100 W/cm of length of an immersion lamp.
10. The device according to claim 4, wherein the UV lamp is an immersion lamps and that a layer of an inert UV-permeable gas has been provided between the immersed tube and the UV lamp.
11. The device according to claim 10, wherein nitrogen of 99.999% purity is employed as the gas.
12. The device according to claim 4, wherein fixed-bed catalysts have been provided in the inlet and/or outlet conduits and/or on portions of the inner surfaces of the reactor vessel.
13. The device according to claim 5, wherein fixed-bed catalysts have been provided in the inlet and/or outlet conduits and/or on portions of the inner surfaces of the reactor vessel.
14. The device according to claim 9, wherein fixed-bed catalysts have been provided in the inlet and/or outlet conduits and/or on portions of the inner surfaces of the reactor vessel.
CA002048574A 1990-08-08 1991-08-07 Device for carrying out photochemical reactions Abandoned CA2048574A1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE4025078A DE4025078A1 (en) 1990-08-08 1990-08-08 DEVICE FOR CARRYING OUT PHOTOCHEMICAL REACTIONS
DEP4025078.4 1990-08-08

Publications (1)

Publication Number Publication Date
CA2048574A1 true CA2048574A1 (en) 1992-02-09

Family

ID=6411822

Family Applications (1)

Application Number Title Priority Date Filing Date
CA002048574A Abandoned CA2048574A1 (en) 1990-08-08 1991-08-07 Device for carrying out photochemical reactions

Country Status (6)

Country Link
EP (1) EP0470518B2 (en)
JP (1) JPH04227051A (en)
AT (1) ATE105208T1 (en)
CA (1) CA2048574A1 (en)
DE (3) DE9017684U1 (en)
ES (1) ES2053249T3 (en)

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US10570029B2 (en) 2016-05-25 2020-02-25 Wallenius Water Innovation Ab System for treating liquids by applying ultra-violet radiation
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Publication number Priority date Publication date Assignee Title
CN101820926A (en) * 2007-10-08 2010-09-01 阿洛尔维简易股份公司 Device for photocatalytic treatment of fluids
CN101820926B (en) * 2007-10-08 2013-05-08 阿洛尔维简易股份公司 Device for photocatalytic treatment of fluids
US10570029B2 (en) 2016-05-25 2020-02-25 Wallenius Water Innovation Ab System for treating liquids by applying ultra-violet radiation
CN112292156A (en) * 2018-04-24 2021-01-29 生物安全公司 Device for purifying turbid liquids

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ATE105208T1 (en) 1994-05-15
JPH04227051A (en) 1992-08-17
EP0470518A1 (en) 1992-02-12
EP0470518B1 (en) 1994-05-04
DE9017684U1 (en) 1991-11-14
DE4025078A1 (en) 1992-02-13
EP0470518B2 (en) 2000-05-31
DE59101554D1 (en) 1994-06-09
ES2053249T3 (en) 1994-07-16
DE4025078C2 (en) 1992-10-22

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