CA1305445C - Process for the continuous separation of water from mixtures with organic substances - Google Patents

Process for the continuous separation of water from mixtures with organic substances

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Publication number
CA1305445C
CA1305445C CA000530570A CA530570A CA1305445C CA 1305445 C CA1305445 C CA 1305445C CA 000530570 A CA000530570 A CA 000530570A CA 530570 A CA530570 A CA 530570A CA 1305445 C CA1305445 C CA 1305445C
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Prior art keywords
water
column
separation
distillation
mixtures
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Expired - Fee Related
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CA000530570A
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French (fr)
Inventor
Gunther Osterburg
Milan Prezelj
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Sasol Germany GmbH
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RWE Dea AG fuer Mineraloel und Chemie
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D3/00Distillation or related exchange processes in which liquids are contacted with gaseous media, e.g. stripping
    • B01D3/34Distillation or related exchange processes in which liquids are contacted with gaseous media, e.g. stripping with one or more auxiliary substances
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C29/00Preparation of compounds having hydroxy or O-metal groups bound to a carbon atom not belonging to a six-membered aromatic ring
    • C07C29/74Separation; Purification; Use of additives, e.g. for stabilisation
    • C07C29/76Separation; Purification; Use of additives, e.g. for stabilisation by physical treatment
    • C07C29/80Separation; Purification; Use of additives, e.g. for stabilisation by physical treatment by distillation
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C41/00Preparation of ethers; Preparation of compounds having groups, groups or groups
    • C07C41/01Preparation of ethers
    • C07C41/34Separation; Purification; Stabilisation; Use of additives
    • C07C41/40Separation; Purification; Stabilisation; Use of additives by change of physical state, e.g. by crystallisation
    • C07C41/42Separation; Purification; Stabilisation; Use of additives by change of physical state, e.g. by crystallisation by distillation
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C45/00Preparation of compounds having >C = O groups bound only to carbon or hydrogen atoms; Preparation of chelates of such compounds
    • C07C45/002Preparation of compounds having >C = O groups bound only to carbon or hydrogen atoms; Preparation of chelates of such compounds by dehydrogenation
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C45/00Preparation of compounds having >C = O groups bound only to carbon or hydrogen atoms; Preparation of chelates of such compounds
    • C07C45/78Separation; Purification; Stabilisation; Use of additives
    • C07C45/81Separation; Purification; Stabilisation; Use of additives by change in the physical state, e.g. crystallisation
    • C07C45/82Separation; Purification; Stabilisation; Use of additives by change in the physical state, e.g. crystallisation by distillation
    • C07C45/84Separation; Purification; Stabilisation; Use of additives by change in the physical state, e.g. crystallisation by distillation by azeotropic distillation
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10STECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10S203/00Distillation: processes, separatory
    • Y10S203/20Power plant

Abstract

PROCESS FOR THE CONTINUOUS SEPARATION OF
WATER FROM MIXTURES WITH ORGANIC SUBSTANCES
(D#71,200-DTA-182 -F) ABSTRACT OF THE INVENTION

In the distillative purification or splittling-up of organic substances or mixtures of substances which have only limited capability of absorbing water and which, with water boil as azeotropes or,being not able to form azeotropes with water,boil higher than water, the water con-tained therein is continuously separated by effect-ing, in the distillation column, the separation of water under distillation conditions by the pre-sence of one or mor substances boiling overhead and reducing the capacity of taking in water in the organic substances or mixtures of substances to be purified, and by separating the nonvaporized water, wholly or in part, below the product feeding point already and withdrawing it at the side of the distillation column.

Description

~ 3~S'~S
~' PROCESS FOR THE CONTINUOUS SEPARATION
OF WATER FROM MIXTURES WITH ORGANIC SUBSTANCES
(D#71,200 ~- DTA-182~F) BACKGROUND OF T~E INVENTION

1. Field of the Invention This invention relates to a process for the contin-uous separation of water during distillative purification or splitting-up of organic substances or mixtures of substances in a distillation column which contain water in a dissolved form, the organic substances or mixtures of substances hav-ing only limited capability of absorbing water and, with water boiling as azeotropes, or without the capability of forming azeotropes with water, boiling higher than water.
:
, It is known that in the distillativç splitting-up of mixtures of substances the presence of water involves considerable separation problems. This is particularly true if one of the components of the materials mixture is a solu-bilizer or water.
Such solubilizers for water are usually the pro-ducts contained in the distillation feed and to be purified during distillative separation. These products are always ~the hlghest boiling under distillation conditions and, consequently, these are also obtained in the sump of distill-ation column. Solubilizers for water, are for instance, ~ethyl tert-butyl èther, methyl ethyl keton and sec-butyl alcohol.

35 ~

:

' ~ .

~` 2. Disclosure Statement German Patent DE-OS 25 47 380, discloses a reac-tion product of the methyl tert-butyl ether (MTBE) synthesis which contains, besides C4-hydrocarbons, mainly MTBE and unreacted methanol and minor quantities of tert-butyl alcohol (TBA) and dimethylether (DME) is first subjected to washing with wa-ter in order to eliminated methanol. Thereby, due to solubilization of MTBE, water is transferred to the raffinate phase of the extractor that has been freed from methanol by washing.
The water content in this raffinate phase is dependent on the MTBE concentration which, in its turn, is dependent on the isobutene concentration in the C4-cut feedstock for the MTBE synthesis. At low isobutene concentrations, small amounts of MTBE are formed which, thus, solubilize only little water into the raffinate phase. This water, together with the relatively great quantity of inert C4-hydrocarbons, can be easily phased out azeotropically and withdrawn and can be separated when the latter products are separated from MTBE. At high isobutene concentrations, however, correspond-ingly great quantities of MTBE are formed which solubilize so much water into the raffinate phase that this may pos-sibly be no longer sufficiently phased out azeotropically together with the amount of inert C4-hydrocarbons during separation from MTBE. In this case, sufficient elimination of water can only be attained by correspondingly higher vaporization of C4-hydrocarbons (higher reflu~ing~, or subse-quent drying of the formed MTBE is necessary.

German ~atent DE-OS 23 47 097 discloses the pro-duction of methyl ethyl ketone (MEK) from water-containing sec-butyl alcohol (SBA~, be it by dehydrogenatlon or by oxidation, more or less water-containing crude products are obtained. According to the process described in ~ :
.
:
. , ~ , DE-OS 23 47 197, water contents of between 3 and 15 percent have to be expected. Expediently, such reaction products are first dried prior to isolation of MEK. Drying is usu-ally done with azeotropic entraining agents such as benzene, hexane, cyclohexane, heptane.

U.S. Patent 3,228,985, discloses a multistage process for purifying MEK in which the stream to be purified is first extractively distilled with sodium carbonate solu-tion, is then treated with pentane while an aqueous phase isformed, and the residual water of the organic phase is azeo-tropically distilled off. The utilities consumption of such azeotropic drying operations is mainly determined by the composition of the ternary azeotropes and their decomposi-tion into phases.

During conventional production of SBA by indirecthydration using, e.g., sulfuric acid as a catalyst, a water-containing crude alcohol is obtained.
Patent SpecificationsGB-PS 829 424, DE-OS 1_0_7 602, and DE-OS 2 033 707 disclose distillation procedures for the~purification of aqueous crude SBA. In these processes, the water contained in the crude alcohol is jointly separated with higher-boiling byproducts or impuri-ties in a separating column. Formation of azeotropes with water is then a basic prerequisite for the separability of byproducts or contaminants such as di-sec-butyl ether (DSBE) and C8-hydrocarbons from SBA. On the other hand, the water 30~ contained in the crude SBA, which itself forms an SBA-rich homogeneous azeotrope with SBA, can be separated with such byproducts from SBA without too great quantities of SBA
;~ ~ being phased out with the water from the SB~ to be purified.
A dry SBA is obtained.
35 ~
, :

:~ , ' ' . : ' ' - ~ . .. .
: - :
.

Therefore, from the composition of the ternary azeotropic mixture thus formed and the solubility product resulting from this heterogeneous ternary composition, the following alternative conditions for the distillation are inferred: either a sufficient amount of water for the sep-aration of the amount of azeotropically higher-boiling by-products entrained in the distillation or a sufficient amount of azeotropically higher-boiling byproducts for the separation of the amount of water entrained in the distill-ation has to be made available.

Patent Specification GB-PS 829 424 partic-ularly describes the problem of how, during the distillation of aqueous crude SB~, the water and azeotropically higher-boiling byproducts can be separated in a column by con-trolled refluxing of aqueous phase and organic phase from the overhead product separator while maintaining a stable equilibrium in the column.

These examples make clear that the separation of water from such or similar product systems always involves a considerable effort with respect to the apparatuses or the utilities consumption.

German Patent Specification 24 07 949 outlines the formation of binary and/or ternary azeotropic mixtures is usually made use of and it is unavoidable to perform the operation with reflux ratios adjusted to the removal of water, to use separate drying columns, or to carry out dry-ing with a mole sieve in the slipstream of the column.

Therefore, it is an object of the present inven-tion to develop easily feasible or less expensive separation processes which are particularly capable of simultaneously ; 35 separating byproducts or contaminants and water.

-~ - 4 -~ 70830-14 SUMMARY OF THE IN ENTION
According to the present invention, this problem of water separation is solved by effecting, under distillation conditions in the distillation column, the separation of water from the organic substances or mixtures of substances to be purified by utilizing the presence of one or more substances boiling overhead and reducing the capacity of taking in water in the organic substances or mixtures of substances to be purified such that the water, wholly or in part, separate as the non-vaporized below the product feeding point already and is with-drawing it at the side of the distillation column.
Thus, the substance or the substances boiling overhead reduce the dissolution of water in the organic substances of mixtures of substances to be purified, or form together with water only insufficient azeotropes and thus effect overstepping of the solution limit for water in the organic substances or mixtures of substances.
According to one aspect of the present invention there ; is provided in a process for the separation of methyl tert-butyl ether f.rom a mixture comprising methyl tert-butyl ether, water and C4 hydrocarbons by fractional distillation in a distillation ~ column having means for vaporization of liquid at the base of the :; column and means for condensing vapors passing overhead therefrom and for returning a portion of the resultant condensate to the : top of the column as reflux, the improvement which comprises: -(a) introducing a feed mixture comprising C4 hydrocarbons :
~ - 5 -,, :

.
.
' :~L~ d ~ S 7 0 8 3 0--14 and methyl tert~butyl ether containing dissolved water into the distillation column at a feed point intermediate the base and top of the column, (b) distilling C4 hydrocarbon overhead with entrained water vapor, (c) condensing the distillate vapors with the formation of two immisclble liquid phases comprising a first water-rich phase and a C4-rich phase, (d) returning a portion of the C4-rich phase to the top of the column as reflux, (e) collecting a second water-rich phase and an immiscible methyl tert-butyl ether-rich phase at a point in the column below the feed point and above the base of the column, (f) withdrawing the second water-rich phase from the distillation column, and (g~ recovering methyl tert-butyl ether substantially freed from dissolved water from the base of the column.
According to a further aspect of the present invention there is provided an apparatus for performing the process defined above which comprises a distillation column suitable for azeo-tropic drying, provided with a water separator with internal or external phase separation located below the feeding tray.
; DETAILED DESCRIP~ION OF THE INVENTION
._ _ The process relates to organic substances or mixtures of substances to be purified which have only limited capability ; ~ ~of taking in water. Due to the presence of one or more substances - 5a -. , :

:
-~5~5 70830-14 reducing the dissolution of water in the organic substances or mixtures of substances to he purified, the water is eliminated.
Such products limiting the solution are at first the products to be prepared in a pure form if by overstepping the solution limit for water the water is forced to separate. This, for instance, applies to the solution limit for water in MTBE.
The solution limit for water in the product to be produced is overstepped by the - 5b -: ' , .

]oint presence of high-boiling products in the distilla-tion feed pre-venting or limiting the entraining of water into the over-head product. 3ut products limiting the solution are also those products which are contained in a concentrated form in the high-boiling overhead product and which further reduce at a suitable point in the column (below the product feeding point) the solution limit for water in the product to be produced. Such products are, for instance, n-hexane that lower the solubility of water in methyl ethyl ketone and di-sec-butyl ether that lowers the solubility of water in sec-butyl alcohol.

According to the process of the present invention, a state of permanent water saturation is maintained in the column so that the water continuously entrained with the distillation feed is inevitably eliminated due to oversatu-ration and can be withdrawn nonvaporized.

After the separation of water in the column, the residual water content in -the outflowing liquid column pro-duct is always lower than the possible water content in the ascending vaporous column product so that automatically a dry product is warranted at the column sump.
hus it has been surprisingly found that when reversing the drying principle usually employed, vaporiza-tion with azeotrope formation and condensation with decompo-sition into phases and separation of water -- be-tter results are obtained.

According to the invention, the product composi-tion which is favorable, at this point, for the insolubility of water is utilized for separating and withdrawing water in the distillation column already and this always below the ~ .
~ ~ - 6 -, ~.. ..

product feeding point. Thus, formation of water azeotropes overhead of the column can be omitted or the amount of water azeotropes overhead of the column can be lowered.

The residual water content in the liquid product stream flowing out to the stripping section of the column which results from the solution equilibrium at this water separation point, is azeotropically refluxed to the column section above the water separation point by the organic vapors formed by vaporization and ascending in the stripping section. For this return transport of water on the basis of the individually possible azeotropic compositions, a vapori-zation effort is necessary that mostly results from the separation task overlapping with the separation of other impurities. Thus, no additional vaporization effort is required for the separation of water.

In those cases where solely the separation of water is necessary, the vaporization effort has only to be adjusted to the entraining of water and to the azeotropic properties in the stripping section of the column by a cor~
respondingly forced reflux to the column.

Moreover, also by deliberate and controlled water removal at the separating tray, the water concentration in the stripping section of the column can be adjusted and maintained as required for specific separation tasks.

Thus, it is possible to withdraw the water to be 30 separated from water containing organic mixtures, wholly or n part, without additional or with a considerably lower vaporization effort, at a water separator located below the feeding point in the distillat.ion column.

~- - 7 -I'he technical realization of the princlple of the invention can be achieved by boostering a distillation column which is particularly suitable for the azeotropic drying operation by an incorporated water separator. The water separator should be installed at the point where the highest water separation has to be expected. In any case, not higher than the feeding ray or shortly below.

In this connection, it is unimportant whether an external water separator outside the column or a water sep-arating tray inside the column, is conceived as the tech-nical solution. The important thing is that all of the product outflowing to the stripping section of the distilla-tion column is conducted via the water separator. sy this prerequisite of the invention, it is warranted that the entraining of water into the stripping section of the column can always be adjusted by the solubility product on the water separating tray, irrespective of the water concentra-tion in the feedstock.
The following examples illustrate the invention by means of FIGS. 1 and 2. The examples show that by the pro-cess of the invention a significant reduction of the distil-lation effort for the separation of water is achieved or an additional distillation effort for the separation of water exceeding the actual separation task is avoided.
:

In a continuously operated distillation column schematically depicted in fig. 1, a water-containing mixture of methyl tert-~utyl ether (MTBE) and C4-hydrocarbons at a ratio of 65:35 parts-by-weight was separated by distillation at a pressure of 6 bar. The product was fed via line 1 in ':

, - 8 -- :

'YL5 the lower part of the column, 15 trays above the column sump.

Water entrained in the column was azeotropically phased out via line 2 together with the C4-hydrocarbons as overhead product, was separated after condensation of the overhead product and was withdrawn from the reflux vessel via line 3. To keep up the separation of MTBE/C4-hydro-carbons part of the overhead product was refluxed to the column via line 4. The overhead product portion contained in the feedstock was withdrawn as a distillate via line 5.
Re reflux ration R/D substantially determining the utilities consumption during this distillation is calculated from the ratio of reflux (R) to distillate (D).
In the comparison experiments 1.1 and 1.2 it is shown that when considering the simultaneous drying of water-containing feed mixtures, this reflux ratio has to be raised, in unfavorable cases, to a higher ratio -then required for the separation of MTBE and C4-hydrocarbons.

EXPERIMENT 1.1 ( COMPARI S ON ) ~ith a water portion of 9.lg entrained in 1260g of feed mixture (equal to 0.72 wt.% water) 1280g of C4 overhead product with 9.70 wt.% water were distilled off from the column by a reflux of 860g and a R/D reflux ratio of 2Ø
From this overhead product, 9.0g of water could be separated and withdrawn as a liquid phase. In the column sump 830g of C4-free MTBE with a water content of less than 0.03 wt.%
were obtained via line 6.

_ 9 _ ~ 3S~
EXPERIMENT 1.2 (COMPARISON) With a water portion of 8.5g entrained in a 1260g of feed mi~ture (equal to 0.67 wt.% water) 970g of C4 over-head product with 0.57 wt.% water were distilled off by areflux of 540g and a R/D reflux ratio of 1.2. From this overhead product, 5.5g of water could be separated and with-drawn as a liquid phase. Due to the insufficient entraining power for water of the overhead product, 830g of c4-free MTBE with a water content of 0.7 wt.% were obtained in the column sump via line 6.

In contrast thereto, as schematically depicted in figure 1, the following results can be obtained according to the invention by incorporating a water separator at a suit-able point of the column below the feeding tray and by with-drawing water via line 7:

EXPERIMENT 1.3 ACCORDING TO THE PRESENT INVENTION
. .
With a water portion of 9.8g entrained in a 1400g of feed product (equal to 0.70 wt.% water) 740g of C4 over-head product with 0.51 wt.% wa-ter were distilled off by a reflux of 250g and a R//D reflux ratio of 0.5. From this overhead product, 3.6g of water could be separated and wlth-drawn as a liquid phase. At the water separator in the column, 6.lg of water could be withdrawn through line 7. In the column sump, 910g of C4~free MTBE with a water content of less than 0.02 wt.%, were obtained through line 6.
EXPERIMENT 1.4 (ACCORDING TO THE PRESE~T INVENTION

With a water portion of 35g entrained in 1400 g of feed product (equal to 2.4 wt.% water) 740g of C4 overhead product with 0.5 wt.% water were distilled off by a reflux of 250g and a R/D reflux ratio of 0.5. From this overhead product, 3.7g of water could be separated and withdrawn as a . ~, , liquid phase. At the water separator in the column, 31.3g of water could be withdrawn through line 7. In the column sump, 910g of C4-free MTBE, with a water content of less than 0.02 wt.%, were obtained through line 6.

A crude methyl ethyl ketone (MEK) which was, for instance, produced by dehydrogenation of water-containing sec-butyl alcohol (SBA) and which contains 10 wt.~ water due to its autosolubility for water, was to be dried. Since direct separation of MEK and water is impossible due to the azeotrope formation of MEK/water, drying was to be carried out according to the state-of-the-art by azeotropic distil-lation with suitable entraining agents in a continuousl~operated distillation column schematically depicted in fig-ure 2. As azeotropic entraining agents for water, for in-stance, n-hexane or cyclohexane are used.

When feeding l.Okg of crude, MEK with 10% = 0.lkg of water via line 11, the following results were obtained.

EXPERIMENT 2.1 (COMPARISON) Using n-hexane as the azeotropic entraining agent, 2.172kg of azeotropic overhead product with 68.1 wt.%
n-hexane, 27.1 wt.% MEK and 4.8 wt.% wa*er at 56C had to be produced by vaporization and had to be removed at the column head via line 12 in order to separate 0.lkg of water or to ~ ~ 30 produce 0.9kg of dry crude MEK. After condensation and decomposition into phases 0.113kg of heavy phase with 0.lkg of water was removed therefrom via line 13, whereas 2.059kgs of light phase were refluxed to the column via line 14. At the~column sump, dry crude MEK was withdrawn via line 16.
Line 15 was not used.

: ~ ' ~:

EXPERIMENT 2.2 (COMPARISON?

Using cyclohexane as -the azeotropic entraining agent, 1.33kg of azeotropic overhead product with 56.8 wt.~
cyclohexane, 35.2 wt.% MEK and 8.0 wt.% water at 64C had to be produced by vaporization and had to be removed at the column head via line 12 in order to separate 0.lkg of water or to produce 0.9kg of dry crude MEK. After condensation and decomposition into phases 0.115kg of heavy base with 0.lkg of water was removed therefrom via line 13, whereas 1.215kgs of light phase were refluxed to the column via line 14. At the column sump dry crude MEK was withdrawn via line 16. Line 15 was not used.

In contrast thereto, when using the process of the invention, the vaporization effort can be considerably lo-wered by removing the water via line 17. The quantity of entraining agent to be employed therefor is not determined as a function of the composition of the ternary azeotrope but by the solubility product at the water separator. How-ever, the entrainer recycle has to be at least so high that the dissolved water quantity entrained from the water separ-ator in the column (depending on the MEK/entrainer ratio) can be stripped from the column as MEK/H2O azeotrope by vaporization of MEK.

EXPERIMENT 2.3 (ACCORDING TO THE PRESENT IN~ENTION) lkg of crude MEK with 10 wt.~ = 0.lkg water was introduced via line 11 above the water separator in the continuously operated distillation column schematically depicted in figure 2. 0.45kg of a heterogeneous product mixture of n-hexane, MEK and water, with about 60 wt.~
n-hexane as an overhead product, was removed via line 12 and was refluxed unchanged to the column via line 14 after ,. i .

condensation. Aqueous heavy phase could also be removed via line 13, if necessary.

From the water separator in the column, 0.115kg of aqueous phase containing the total amount of water entrained with the crude MER was removed via line 17. At the column sump dry crude, MEX was obtained via line 16. The result of this dewatering is reflected by the following analysis data:

CONCENTRATION OF N-HEXANE AND WATER IN PRODUCTS
WITHDRAWN FROM SELECT TRAYS IN THE COLUMN
n-Hexane Water wt.% wt.
4 trays below the water separator 25.9 2.6 1 3 trays below the water separator 23.7 2.9 534 trays below the water separator(*) 0.1 (*) not detectable Water and low-boiling byproducts were to be jointly separated by distillation from crude sec-butyl alco-hol (SBA) produced by conventional indirect hydration with sulfuric acid and containing about 30 percent water besides typical synthesis byproducts.
EXPERIMENT 3.1 (COMPARISON) The crude SBA was fed via line 11 to tray in the upper part of the~continuously operated distillation column schematically depicted in figure 2. A ternary azeotropic mixture of byproducts from SBA synthesis, SBA and water was removed as an overhead product via line 12 and was con-densed. During condensation, a heavy aqueous phase and a light organic phase were obtained in the reflux vessel. The water entrained with the crude SBA in the column was with-drawn with the heavy phase via line 13. The low-boiling ~ .

~-``

byproducts entrained with.the crude SBA and having a higher concentration as compared to SBA were removed via llne 15.
Most of the light organic phase was recycled to the column via line 14 in order to phase out water and to keep up the separating efficiency of the column. At the column sump, a dry SBA free from low-boiling byproducts, was removed via line 16.

From the typical composition of the overhead pro-duct thus obtained and the solution equilibrium resulting therefrom, the following distribution of quantities was inferred for the feed of e.g. lkg of crude SBA with 30.5 wt.% = 0.305kg of water:

kg_ wt.%_ Water 0.461 = 18.3 DSBE + Dimers 0.876 = 34.7 TBA 0.166 = 6.6 SBA 0.019 - 40.4 2.522 = 100.0 After decomposition into phases, the following result was obtained: !
Heav~ Phase Li ~ ase _ kg wt.% kg wt.%
Water 0.300 89.4 0.1617.4 DSBE + Dimers - - 0.87640.1 TBA 0.008 2.4 0.1587.2 SBA 0.027 8.2 0.99245.3 ~ 100.0 2.187100.0 Thus 2.564kg of azeotropic overhead product had to be produced for removing 0.305kg of water. To this end, the light upper phase, less the portion corresponding to the byproducts TBA, DSBE and dimers entrained with the crude SBA
was refluxed to the column. With an amoun-t of e.g. 3.0 wt.%
~ DSBE ~ dimers in lkg of crude SBA feed, the light phase of s 2.223kg -to be refluxed to the column would diminish by 0.075kg withdrawn through :Line 17 to 2.148kg. The water content in the stream in line 17 would be 0.005kg.

With 0.335 kg of heavy phase, the remaining 0.300kg of water was removed from the column system. Since 0.305kg of water was phased out, more overhead product had to be produced by vaporization than would have been neces- -sary for keeping up the separating efficiency in the strip-ping section of the column.

In contrast thereto, when using the process of the invention, i.e., separation and removal of water in the column, the vaporization can be limited to the separation requirements for distillative separation of by products contained besides water in the crude SBA.

EXPERIMENT 3.2 (ACCORDING TO THE PRESENT INVENTION) Like in the comparison experiment, l.Okg of crude SBA with 30.5 wt.% equal to 0.305kg of water, was fed via line 11 above the water separating tray incorporated in a continuously operated distillation column schematically depicted in figure 2.
Via line 12, e.g., 1.2kg of azeotropic overhead product, the vaporization of which ensures sufficient separ-ating efficiency in the stripping section of above distilla-tion column, was removed and condensed. During condensa-tion, 1.032kg of light phase and 0.168kg of heavy phase, having the following compositions, were o~tained in the reflux vessel:

.
~ - 15 -~., ~ ~6DS~
Heavy Phase Light Phase kg wt.% kg wt.~
Water 0.145 86.3 0.071 6.9 DSBE + Dimers - - 0.516 50.0 TsA 0.013 7.7 0.191 18.5 SBA 0.010 6.0 0.25~ 24 6 0.168 100.0 1.032 100 0 With a portion of, e.g., wt.~ DSBE + dimers in l.Okg of crude SBA feed,0.060kg with 0.004kg of water was removed from the light phase via line 15. The light phase less the 0.060kg = 0.972kg was refluxed to the column via line 14 in order to keep up the separating efficiency of the column.

With 0.168kg of heavy phase further 0.145kg of water were removed from the azeotropic overhead product via line 13. At the same time, 0.171kg of heavy phase with 0.156kg of water was withdrawn via line 17 at the water separator in the column so that a total of 0.305kg of water, which had been entrained with l.Okg of crude SBA, was re-moved from the column system. Only 0.14~kg of water thereof were vaporized and azeotropically phased out and withdrawn with 1.2kg of overhead product, whereas 0.156kg of water could be separated without additional vaporization below the crude SBA feeding tray.
By con~rol of the column temperature close to the separating tray, a regular composition of product on the ; separating tray and a regular separation of water resulting therefrom, can be maintained.
Contrary to the comparison experiment, the quan-tity to be vaporized could be lowered by more than 50 per-cent.

At the column sump dry SBA which was free from light-boiling byproducts was removed via line 16.

Claims (4)

1. In a process for the separation of methyl tert-butyl ether from a mixture comprising methyl. tert-butyl ether, water and C4 hydrocarbons by fractional distillation in a distillation column having means for vaporization of liquid at the base of the column and means for condensing vapors passing overhead therefrom and for returning a portion of the resultant condensate to the top of the column as reflux, the improvement which comprises:
(a) introducing a feed mixture comprising C4 hydrocarbons and methyl tert-butyl ether containing dissolved water into the distillation column at a feed point intermediate the base and top of the column, (b) distilling C4 hydrocarbon overhead with entrained water vapor, (c) condensing the distillate vapors with the formation of two immiscible liquid phases comprising a first water-rich phase and a C4-rich phase, (d) returning a portion of the C4-rich phase to the top of the column as reflux, (e) collecting a second water-rich phase and an immiscible methyl tert-butyl ether-rich phase at a point in the column below the feed point and above the base of the column, (f) withdrawing the second water-rich phase from the distillation column, and (g) recovering methyl tert-butyl ether substantially freed from dissolved water from the base of the column.
2. An apparatus for performing the process according to claim 1, which comprises a distillation column for azeotropic drying, provided with a water separator with internal or external phase separation located below the feeding tray.
3. The apparatus according to claim 2, wherein the water separator is positioned at the point where the highest separation of water is to be expected.
4. The apparatus according to claim 2 or 3, wherein a water separating tray is provided which has a lateral tap as a water separator in the distillation column.
CA000530570A 1986-02-26 1987-02-25 Process for the continuous separation of water from mixtures with organic substances Expired - Fee Related CA1305445C (en)

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DE19863606121 DE3606121A1 (en) 1986-02-26 1986-02-26 METHOD FOR CONTINUOUSLY SEPARATING WATER FROM MIXTURES WITH ORGANIC SUBSTANCES
DEP3606121.2-45 1986-02-26

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DD254526A5 (en) 1988-03-02
NO870644D0 (en) 1987-02-18
AU6928987A (en) 1987-08-27
JPS62216601A (en) 1987-09-24
ATE95716T1 (en) 1993-10-15
ZA87664B (en) 1987-09-30
JPH0559764B2 (en) 1993-08-31
US4943354A (en) 1990-07-24
DE3787737D1 (en) 1993-11-18
NO870644L (en) 1987-08-27
DK96387A (en) 1987-08-27
EP0234508B1 (en) 1993-10-13
FI870575A (en) 1987-08-27
DE3606121A1 (en) 1987-08-27
IN169182B (en) 1991-09-14
CN87100934A (en) 1987-11-18
FI870575A0 (en) 1987-02-11
EP0234508A3 (en) 1988-09-14
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PL264303A1 (en) 1988-04-14
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ES2044846T3 (en) 1994-01-16

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