CA1250127A - Interlock system for ready to assemble furniture, and furniture incorporating such system - Google Patents

Interlock system for ready to assemble furniture, and furniture incorporating such system

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Publication number
CA1250127A
CA1250127A CA000557678A CA557678A CA1250127A CA 1250127 A CA1250127 A CA 1250127A CA 000557678 A CA000557678 A CA 000557678A CA 557678 A CA557678 A CA 557678A CA 1250127 A CA1250127 A CA 1250127A
Authority
CA
Canada
Prior art keywords
panels
faces
interlock
core member
connecting devices
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
CA000557678A
Other languages
French (fr)
Inventor
Andrew Kuzyk
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Tetrad Marketing Sales Ltd
Original Assignee
Tetrad Marketing Sales Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Tetrad Marketing Sales Ltd filed Critical Tetrad Marketing Sales Ltd
Priority to CA000557678A priority Critical patent/CA1250127A/en
Priority to US07/184,247 priority patent/US4886326A/en
Priority to BR8900282A priority patent/BR8900282A/en
Application granted granted Critical
Publication of CA1250127A publication Critical patent/CA1250127A/en
Expired legal-status Critical Current

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  • Assembled Shelves (AREA)

Abstract

Abstract of the Disclosure An interlock secures adjacent panels of ready to assemble furniture in a selected angular relationship and includes a rigid elongated core member including at least a pair of elongated faces thereon disposed in a predetermined angular relationship (usually at right angles) to one another. A plurality of connecting bolts are fixed to the core member and projecting outwardly from each of the elongated faces in predetermined spaced relation to each other along said faces. These connecting bolts are adapted to enter into corresponding bores in the end faces of the panels which are thus secured to the interlock. These connecting bolts each have means thereon for engaging with suitable locking elements, such as cam locks, disposed in the respective bores in the panels whereby the connecting bolts are securely held in the bores with the elongated faces of the core member in close abutting relation to the respectively associated end faces of the panels.

Description

~25(~.~2~
2 --INTERLOCK SYSTEM FOR READY TO ASSEMBLE FURNITURE, _ _ AND FURNITURE INCORPORATING SUCH SYSTEM
BACKGROUND OF INVENTION
This invention relates to an interlock system for ready to assemble furniture and to furniture incorporating such an interlock system.
Wood-based furniture including desks, credenzas, mobile pedestals, bookcases, wardrobes and lateral files as well as various other types of residential, dormitory, hospital and computer furniture are typically panel-constructed products. There are two main assembly methods, i.e. conventional and R~T.A. (Ready To Assemble). ~he conventional method of assembly is a value added process, whereby the product progresses linearly as lS parts are added, thus making the product more costly and eventually more expensive to ship. The RTA approach involves components that can be produced quickly and that are stored and shipped flat: they are assembled on site with KD (Knock-down) fittings. In RTA furnitur~ corner junctions play a key role in streamlining inventory, improving production and in offering a variety of finish options and configurations.
It is common in RTA furniture, that the major panels comprise high density particle board in which corner details are treated as an overlap or are flush to the side gables. The work surface/top requires either edge banding on all four edges or, if the corner treatment includes an additional piece of material, it is attached permanently. Some manufacturers keep these panels in one piece so that its inherent ~trength is maintain~d but in doing so often run into inventory and production problems, limit their colour options and have extreme product renovation problems. Unfortunately, furniture of this type has compromised potential RTA efficiency through appearance and system.

"~

~S~:~Z7 Summary of Invention It is a general objective of the invention to provide an interlock system which alleviates many of the problems noted above.
Further objectives are to provide:
- an interlock system through which the major forces pass from one panel to the next;
- an interlock system which is operatively interposed between major panels and connected to them (as distinct from direct attachment between major panels);
- an interlock system wherein one design or colour o~ interlock may be used with a variety of other panel surfaces/colours;
- an interlock system well suited for use with weak panel materials such as particle board since the panel per se is not required to provide the stren~th of the attachment;
- an interlock system wherein increased interchangeability of component parts is permitted thus reducing the variety of component parts required to be made up;
- an interlock system wherein reduced edge banding of edges is needed as compared with conventional systems;
- an interlock system wherein provision can be made for accommodation of tolerance variations in the material thickness of component parts.
Accordingly the invention, in one aspect, provides an interlock for securing adjacent panels of ready to assemble furniture in a selected angular relationship comprising:
- a rigid elongated core member including at least a pair of elongated faces thereon extending lengthwise o~ the core member and disposed in a predetermined angular relationship to one another;

~L2S~7 - a plurality of connecting devices fixed to said core member and projecting outwardly from each of said elongated ~aces in predetermined spaced relation to each other along the lengthwise extents of said -faces, said connecting devices adapted to enter into corresponding bores in the end faces of the panels which are to be secured;
- said connecting devices each having means thereon for engaging with locking elements disposed in the respective bores in the panels whereby the connecting devices may be securely held in said bores with said elongated $aces of the core member in close abutting relation to the respPctively associated end faces of the panels.
In a narrower aspect of the invention said elongated faces of the core member comprise planar surfaces and said CQnnecting devices projecting outwardly therefrom at right angles to the planar surfaces with which they are associated. The connecting devices may be one of several available K D (knockdown) connectors.
The above noted planar surfaces may be at any selected angle to one another although for most applications they will be at right angles or parallel to one another. Either two, three, or four of such surfaces may be required, depending on the application.
In a further aspect of the invention said connecting devices are adapted to co-operate with rotatable cam locks disposed in the respective bores of the panels, said cam locks exerting tensile forces on said connecting devices when in use. The connecting devices preferably are in the form of elongated members, termed bolts herein.
In a preferred embodiment there is provided a layer of plastic or other suitable material ovexlying said elongated faces of the core member and arranged to assist in taking up tolerance discrepancies in the thickness of panels which, in use, abut said elongated faces.

'i ' ~S~ Z7 -- 5 ~

The invention also provides ready to assemble furniture comprising at least a pair of rigid panels each having opposed major surfaces, each panel defining minor end faces having respective parallel bores therein a~d an interlock as defined above secured to said pair of panels with said connecting devices being disposed in said parallel bores and the end faces of the panels being in close abutting relation with the respective elonyated faces of the core member whereby said rigid panels are secured in a predetermined angular relationship with one another.
As a ~urther feature o~ the invention there is provided locking elements in the parallel bores each engaged with a respective one of said connecting devices and holding the elongated faces of the core member in close abutting relation with the respective end faces of the rigid panels. Pre~erably said locking elements comprise rotatable cam locks each rotatable about an axis normal to the opposed major panel surfaces for exerting tensile forces on the connecting devices or bolts.
Further features and advantages of the invention will become apparent from the following detailed description of preferred embodiments of the invention.
Brief Description of the Drawings Fig. 1 is a perspective view showing a typical piece of RTA furniture incorporating the interlock system of the invention in both assembled and "exploded"
condition;
Fig~ 2 is a partially exploded perspective view illustrating the manner in which the connecting bolts and rotatable cam locks cooperate with one another;
Figs. 3, 4 and S are end, rear and front views respectively, of a typical interlock member in accord with the invention;
Figs. 6, 7 and 8 are end viPws of two-way, three-way and four-way interlock members.

~ 250~Z7 Detailed Description of Preferred Embodiments Fig. 1 shows a desk structure 10 including a horizontal top panel 12, vertical end panels 14, and a vertical frontal panel 16. Top panel 1~ is joined at its opposing ends by a pair of interlock members 18 to the upper edge portions of vertical end panels 14 in the manner to be described more fully hereinafter. Panel 16 is shown as joined to the end panels 14 by any suitable or conventional fasteners (not shown~.
The interlock member 18 is shown in more detail in Figs. 2-6. It includes an elongated rigid core member 20 of a material having substantial strength and rigidity, such as hardwood, e.g. oak, maple, walnut, etc. although various reinforced plastics and various wood, metal lS plastic and fibre combinations could be used as well depending on the circumstances. As shown in the drawings, this core member 20 includes at least two elongated planar faces 22, ~4 thereon disposed at a selected angular relation to one another, said faces 22, 24 extending lengthwise of the elongated core member. In Figs~ 2-5 these two faces 22, 24 are at 90 to each other while the remaining faces 26, 28, (which in use are exposed to view) are smoothly finished and connected by a smoothly contoured transition portion 30 ~o provide an eye-pleasing effect. The profile shape may be selected as desired of course and the colouring and texture of the surfaces 26, 28 and 30 may of course be selected so as to either match the panel surfaces or to provide a pleasing contrast therewith.
The planar faces 22, 24 are shown as including an overlay or cladding 32 of plastic e.g. vinyl, in this case being in the form of an extrusion bonded to the core member 20 and being fairly thin, e.g. about 0.050 inch thickness. In other cases this overlay may be made thicker and can be made of metal. It could even be partially inset into the core member. The function of this overlay will be described hereaf~er.

1~

~SV~;~7 A multiplicity of connecting bolts 36 are fixed in the core member 20 and project outwardly from each of the faces 22, 24 at right angles to such surfaces and in pre-selected spaced relation to one another along the lengthwise extent of the core member 20 and along the lengthwise extents of the elongated faces 22, 24. Each bolt 36 includes a threaded shank portion 38 which engayes the core member, and a shoulder 40 which establishes the depth of penetration of the bolt into the core. (In the case where the cladding 32 is made of strong metal the bolts could, alternatively, be welded to this cladding.) The body of the bolt 36 is plain and of selected diameter and the outer end is provided with a deep annular groove 42 defining a head 44.
lS The minor end faces 50, 52 of the panels 12 and 14 are each provided with a series of parallel bores 54 extending parallel to the panel major surfaces, spaced apart and sized so that the connecting bolts 36 enter snugly into these bores. The panels 12 and 14 are also provided with drilled recesses 58, each intersecting a respective one of the bores 54. Recesses 58 each receive a respective one of a series of quarter-turn female cam locks 60. ~ach cam lock 60 is provided with an arcuate recess 62 within which the head 44 of the connecting bolt 36 is engaged. The arcuate recess 62 has internal walls which spiral radially inwardly such that as the cam lock 60 is rotated, the connecting bolt is drawn into the bore 54. The length of each connecting bolt 36 is of course chosen relative to the position of each cam lock 60 so that when the cam locks 60 have been rotated to their home positions, the end faces 50, 52 of the panels 12, 14 are in tight abutting relation to the elongated faces 22, 24 of the interlock core member 20. This action serves to fix the panels 12, 14 relative to one another in the desired right angle relationship.

i ' The above noted connecting bolts 36 and cam locks 60 are widely available commercially, such as those known as "minifix" connectors by Hafele.
The cam locks 60 are readily accessible from the inside or hidden surfaces of the panels 12 and 14 and can be rotated by a screwdriver. Assembly is quick and easy.
It was noted above that faces 22, 24 of interlock core nember 20 are provided with a cladding 32 of plastic or other material such as metal. As best seen in Fig. 6, this cladding does not come all the way to the edges of nember 20 thereby defining a groove or gap 66 between the core member and the minor end faces 50, 52 of the panels connected thereto. This groove provides the product with a transition to take away any visual discrepancy that may be caused by moisture absorption expansion and thus any tolerancing problem between end faces 50, 52 of the panels connected thereto.
Alternate forms of the interlock are shown in Figs. 7 and 8. Fig. 7 is a three way variety with a spaced series of connecting bolts 36 projecting normal to each of the three planar faces thereof thereby to rigidly hold three panels (not shown), two of such panels to be held in co-planar relation, while the third is at right angles thereto. The four-way variety of Fig. ~ has four series of connecting bolts for holding two pairs of panels (not shown) in ~nut~ally perpendicular relation. From these e~a~ples it can be seen that a v~ry wide variety of desks, shelving units, tables, coffee tables, end tables, storage units and the like can be made up for residential, office, dormitory, hospital and other institutions as the case may be. In the usual case, where particle boards or laminates are used as the panel members, the amount of edge banding is reduced as the raw edges of the panels butt up against the interlock, thus concealing them. The joint is strong and well suited for use with relatively . ,.~

~XS~)~27 g weak materials such as particle board since the attachment is made via the interlock and not directly panel-to-panel. One design or colour of interlock may be used with a variety of other panel surfaces and colours to provide eye-pleasing contrasts if desired. Various panels, such as panels 14, are identical to one another and interchangeable thus reducing ~he variety of differ~nt parts to be made up.

;$

Claims (33)

C L A I M S
1. An interlock for securing adjacent panels of ready to assemble furniture in a selected angular relationship, which panels include opposed major panel surfaces and minor panel end faces transverse to said major panel surfaces, said interlock comprising:
a rigid elongated core member including at least a pair of elongated faces thereon disposed in a predetermined angular relationship to one another with each of said elongated faces extending lengthwise of the elongated core member;
a plurality of connecting devices fixed relative to said core member and projecting outwardly from each of said elongated faces in predetermined spaced apart relation to each other along the lengthwise extents of each of said elongated faces, said connecting devices adapted to enter into correspondingly spaced apart bores in the minor end faces of the panels which are to be secured;
said connecting devices each having means thereon for engaging, in use, with locking elements disposed in the respective bores in the minor end faces of the panels whereby the connecting devices may, in use, be securely held in said bores with said elongated faces of the core member in close abutting relation to the respectively associated minor end faces of the panels.
2. The interlock according to claim 1 wherein said elongated faces of the core member each comprise an elongated planar surface and said connecting devices projecting outwardly at right angles to said planar surfaces with which said connecting devices are associated.
3. The interlock of claim 2 wherein said planar surfaces are at right angles to each other.
4. The interlock of claim 2 wherein said planar surfaces are parallel to one another.
5. The interlock of claim 2 including at least three of said planar surfaces each of which has said connecting devices projecting outwardly therefrom.
6. The interlock of claim 1, 2 or 3 wherein said connecting devices comprise bolts adapted to cooperate with rotatable cam locks disposed in the respective bores of the panels, said cam locks exerting tensile forces on said connecting bolts when in use.
7. The interlock of claim 1, 2 or 3 including a layer of material overlying said elongated faces of the core nember and arranged to assist in taking up tolerance discrepancies in the thickness of panels which, in use, abut said elongated faces.
8. Ready-to-assemble furniture comprising at least a pair of rigid panels each having opposed major surfaces, each panel also defining minor end faces having respective spaced apart parallel bores therein, and an interlock as defined in claim 1 secured to said at least a pair of panels with said connecting devices being disposed in said parallel bores and the minor end faces of the panels being in close abutting relation with the respective elongated faces of the core member whereby said rigid panels are secured in the pre-determined angular relationship with one another.
9. The furniture of claim 8 including locking elements in the parallel bores each engaged with a respective one of said connecting devices and holding the elongated faces of the core member in close abutting relation with the respective minor end faces of the rigid panels.
10. The furniture of claim 9 wherein said parallel bores extend normal to their associated minor end faces of the rigid panels and snugly receive said connecting devices therein.
11. Furniture according to claim 9 wherein said locking elements comprise rotatable cam locks each rotatable about an axis normal to the associated major panel surfaces for exerting tensile forces on the connecting devices.
12. Furniture according to claim 8, 9 or 10 including a layer of material overlying said elongated faces of the core member for taking up tolerance discrepancies in the thickness of panels engaged with said interlock.
13. Furniture according to claim 8, 9 or 10 including a plurality of horizontally arranged interlocks securing at least one horizontal panel to at least one pair of vertically disposed panels.
14. Furniture according to claim 8, 9 or 10 including a plurality of horizontally arranged interlocks securing a plurality of horizontal panels in generally co-planar relation, each said interlock further being connected to a respective vertically disposed panel.
15. Furniture according to claim 9, 10 or 11 wherein said connecting devices comprise connecting bolts, said connecting bolts having means thereon co-operating, with said locking elements in said bores and holding the elongated faces of the core member in close abutting relation with the respective end faces of the rigid panels.
16. The interlock of claim 1, 2, or 3 wherein each of said connecting devices comprises an elongated bolt.
17. The interlock of claim 4 or 5 wherein each of said connecting devices comprises an elongated bolt.
18. The interlock of claim 4 or 5 wherein said connecting devices comprise bolts adapted to co-operate with rotatable cam locks disposed in the respective bores of the panels, said cam locks exerting tensile forces on said connecting bolts when in use.
19. An interlock for securing adjacent panels of ready to assemble furniture in a selected angular relationship, which panels include opposed major panel surfaces and minor panel end faces transverse to said major panel surfaces, said interlock comprising:
a rigid elongated core member including at least a pair of faces thereon disposed in a predetermined angular relationship to one another with each of said faces extending lengthwise of the elongated core member;
a plurality of connecting devices rigidly fixed relative to said core member and projecting outwardly from each of said faces in predetermined spaced apart relation to each other along the lengthwise extent of said elongated core member, said connecting devices being adapted to enter into correspondingly spaced apart bores in the minor end faces of the panels which are to be secured;
said connecting devices each having means thereon for engaging, in use, with locking elements disposed in the respective bores in the minor end faces of the panels whereby the connecting devices may, in use, be securely held in said bores with said faces of the core member in close abutting relation to the respectively associated minor end faces of the panels.
20. The interlock according to claim 19 wherein said faces of the core member each comprise planar surface portions and said connecting devices projecting outwardly at right angles to said planar surface portions with which said connecting devices are associated.
21. The interlock of claim 20 wherein said planar surface portions are at right angles to each other.
22. The interlock of claim 20 wherein said planar surface portions are parallel to one another.
23. The interlock of claim 20 including at least three of said planar surface portions each of which has said connecting devices projecting outwardly therefrom.
24. The interlock of claim 19, 20 or 21 wherein said connecting devices comprise bolts adapted to cooperate with rotatable cam locks disposed in the respective bores of the panels, said cam locks exerting tensile forces on said connecting bolts when in use.
25. The interlock of claim 19, 20 or 21 including a layer of material overlying said faces of the core member and arranged to assist in taking up tolerance discrepancies in the thickness of panels which, in use, abut said faces.
26. Ready-to-assemble furniture comprising at least a pair of rigid panels each having opposed major surfaces, each panel also defining minor end faces having respective spaced apart parallel bores therein, and an interlock comprising:
a rigid elongated core member including at least a pair of faces thereon disposed in a predetermined angular relationship to one another with each of said faces extending lengthwise of the elongated core member;
a plurality of connecting devices rigidly fixed relative to said core member and projecting outwardly from each of said faces in predetermined spaced apart relation to each other along the lengthwise extent of said elongated core member, said connecting devices being snugly disposed in said parallel bores and the minor end faces of the panels being in close abutting relation with the respective faces of the core member whereby said rigid panels are secured in the pre-determined angular relationship with one another.
27. The furniture of claim 26 including locking elements in the parallel bores each engaged with a respective one of said connecting devices and holding the faces of the core member in close abutting relation with the respective minor end faces of the rigid panels.
28. The furniture of claim 27 wherein said parallel bores extend normal to their associated minor end faces of the rigid panels.
29. Furniture according to claim 27 wherein said locking elements comprise rotatable cam locks each accessible from the major surface of the associated panel and rotatable about an axis normal to such major panel surface to allow for ease of assembly, said locking elements exerting tensile forces on the connecting devices in the locked or tightened position.
30. Furniture according to claim 26, 27 or 28 including a layer of material overlying said faces of the core member and taking up tolerance discrepancies in the thickness of panels engaged with said interlock.
31. Furniture according to claim 26, 27 or 28 including a plurality of horizontally arranged interlocks securing at least one horizontal panel to at least one pair of vertically disposed panels.
32. Furniture according to claim 26, 27 or 28 including a plurality of horizontally arranged interlocks securing a plurality of horizontal panels in generally co-planar relation, each said interlock further being connected to a respective vertically disposed panel.
33. Furniture according to claim 26, 27 or 29 wherein said connecting devices comprise elongated connecting bolts, said connecting bolts having means thereon co-operating, with said locking elements in said bores and holding the faces of the core member in close abutting relation with the respective minor end faces of the rigid panels.
CA000557678A 1988-01-29 1988-01-29 Interlock system for ready to assemble furniture, and furniture incorporating such system Expired CA1250127A (en)

Priority Applications (3)

Application Number Priority Date Filing Date Title
CA000557678A CA1250127A (en) 1988-01-29 1988-01-29 Interlock system for ready to assemble furniture, and furniture incorporating such system
US07/184,247 US4886326A (en) 1988-01-29 1988-04-21 Interlock system for ready to assemble furniture, and furniture incorporating such system
BR8900282A BR8900282A (en) 1988-01-29 1989-01-24 CLOSING SYSTEM JA PREPARED TO ASSEMBLE FURNITURE AND FURNITURE INCORPORATING THIS SYSTEM

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CA000557678A CA1250127A (en) 1988-01-29 1988-01-29 Interlock system for ready to assemble furniture, and furniture incorporating such system

Publications (1)

Publication Number Publication Date
CA1250127A true CA1250127A (en) 1989-02-21

Family

ID=4137347

Family Applications (1)

Application Number Title Priority Date Filing Date
CA000557678A Expired CA1250127A (en) 1988-01-29 1988-01-29 Interlock system for ready to assemble furniture, and furniture incorporating such system

Country Status (2)

Country Link
BR (1) BR8900282A (en)
CA (1) CA1250127A (en)

Also Published As

Publication number Publication date
BR8900282A (en) 1989-09-19

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