CA1163595A - Organic products and liquid fuels from lignocellulosic materials by vacuum pyrolysis - Google Patents

Organic products and liquid fuels from lignocellulosic materials by vacuum pyrolysis

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Publication number
CA1163595A
CA1163595A CA000367144A CA367144A CA1163595A CA 1163595 A CA1163595 A CA 1163595A CA 000367144 A CA000367144 A CA 000367144A CA 367144 A CA367144 A CA 367144A CA 1163595 A CA1163595 A CA 1163595A
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Canada
Prior art keywords
weight
primary
amount
temperature
ligno
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
CA000367144A
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French (fr)
Inventor
Christian Roy
Esteban Chornet
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Universite de Sherbrooke
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Universite de Sherbrooke
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Application filed by Universite de Sherbrooke filed Critical Universite de Sherbrooke
Priority to CA000367144A priority Critical patent/CA1163595A/en
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Publication of CA1163595A publication Critical patent/CA1163595A/en
Expired legal-status Critical Current

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Classifications

    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10BDESTRUCTIVE DISTILLATION OF CARBONACEOUS MATERIALS FOR PRODUCTION OF GAS, COKE, TAR, OR SIMILAR MATERIALS
    • C10B53/00Destructive distillation, specially adapted for particular solid raw materials or solid raw materials in special form
    • C10B53/02Destructive distillation, specially adapted for particular solid raw materials or solid raw materials in special form of cellulose-containing material
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E50/00Technologies for the production of fuel of non-fossil origin
    • Y02E50/10Biofuels, e.g. bio-diesel

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)

Abstract

A B S T R A C T
. .

A process is provided for subjecting a ligno-cellulosic material to primary pyrolysis which comprises:
introduction of air-dry lignccellulosic material into a reaction chamber where it is subjected to a temperature variation of from room temperature to a temperature within the range of from 350 to 950°C at a heating rate of from at least 1°C/min. while maintaining the reaction zone under a vacuum lower than 100 mm/Hg (absolute pressure) whereby as the primary thermal decomposition products are formed they are rapidly removed from the reaction zone thus yielding primary decomposition products containing at least 24% by weight of organic condensable products.

Description

~\

The present invention relates to the conversion of lignocellulosic material and peat into liquid organic components having a highly desirable commercial ~alue either as fuel or as chemical feedstocks.
BACKGROUND OF THE INVENTION
There is a vast body of literature dealing with the conversion of coal and other carbonaceous materials to liquid and gaseous hydrocarbons and to clean solid fuel.
Notwithstanding the vast amount of publications in this field, only a few commercial plants have been put into operation. With the ever increasing prices of crude oil, there is a renewed interest in finding and developing processes whereby dependance of crude oil by industrial countries will be decreased.
It will be readily appreciated that modern industrial chemistry depends largely on the by-products o~ crude oil, while modern transportation means directly depend on crude oil for its supplies of fuel. On the other hand, heating of residential and industrial build-ings requires natural gas, heating oil or electricity, all of which are getting to be more and more expensive. On the other hand, there is a great availability of carbo-naceous or lignocellulosic materials which when treated under certain conditions can provide various gaseous, liquid and solid organics.
In most prior art processes it has been noted that the pyrolysis procedure of carbonaceous material is carried out under conditions which go beyond the primary cracking stage whereby many of the valuable products obtained in the primary cracking stage are decomposed in the secondary cracking stage.
One such procedure has been described in USP
~,077,868, R.W. Chambers, inventor. In the procedure described in this U.S. patent, a carbonaceous material is moved through an elongated chamber maintained at a temper-ature of from 1000F in the absence of oxygen and the
- 2 -., I
gases and vapors produced are withdrawn under reduced pressure within the tubular member whereby as they are withdrawn the gases and vapors formed are caused to travel through the carbonaceous material as it is moved through the tubular member. This system is such that a large proportion of hydrocarbon gases are formed rather than the highly desirable oils. The vacuum in the tube is moderate, being specified to vary from about 625 to 700 mm of mercury (a~solute pressure), this range of vacuum being specified so that the flow of gases and vapors through the carbonaceous mass is found to be fast enough ~o avoid.re-polymerization, but.not so fast.as to prevent the for- i mation of methane and the higher homologues of methane due to the reaction between hydrogen and carbon.
Essentially, the system just described is one which will convert about 10% of the original moisture-ash~
free weight of the starting lignocellulosic material into combustible oils.
Accordingly, it would appear highly desirable to provide a process for pyrolyzing lignocellulosic material to yield higher amounts of combustible oils.
DESCRIPTION OF THE-INVENTION
Essentially, the present invention provides a method for pyrolyzing lignocellulosic materials whereby by avoiding or preventing secondary pyrolysis or cracking from taking place, there is obtained an unexpected higher yield of primary products than have been obtained by prior art processes.
The process of the present invention comprises drying lignocellulosic materials to reduce moisture content and subjecting the dried peat to a temperature variation of from room temperature to a temperature within the range comprised between 350 and 950C at a heating rate of at least 1C/min., while maintain-ing the reaction zone under a vacuum of not more than 100 mm/Hg (absolute pressure) and recovering the decom-posed materials as they are formed, thereby preventingsame from undergoing ~urther decomposition reactions, thus yielding mainly primary products. sy proceeding in this manner, the decomposed materials are withdrawn from the r~action zone within approximately one second from their initial formation.
Most of the condensable organics are released before 530C as it can be concluded from the examples given in the Tables where negligible differences exist between the condensable organics obtained at 530C and 950C. Reactions beyond 530C mainly produce more gas from the residual char.
It is also a feature of the present invention that catalysts may be incorporated in the starting ligno-cellulosic material by impregnation, deposition or simple addition, thereby to increase the yield and/or to modify the quality of the product distribution of the primary pyrolysis or cracking step.
As lignocellulosic materials which can be used in accordance with the present invention, there may be mentioned peat, forest biomass, agricultural and vegetable materials such as wood blocks or chips, straw, corn stover and other similar materials. In order to maximize the thermal efficiency of the pyrolysis reactor and minimize its volume the lignocellulosic material should be partial-ly dried so as to contain little moisture. Preferably the material is dried to about 10% moisture before been intro-duced in the reactor. In actual processing the drying step can be done separately or integrated in the overall process implied by the present invention.
If desired, the lignocellulosic material can be impregnated with salt solutions of cobalt, nickel or iron or mixtures thereof. The amount of metal catalyst thus deposited can vary from 5 to 20 mg per gram of anhydrous lignocellulosic material. The addition of a metal catalyst results in a modification of both the yield and 4 _ the nature of the substances produced in the pri~ary cracking.
The pyrolytic process of the present invention is carried out in a verticai cylindrical retort equipped with an appropriate internal liner. The retort is placed in a vertical three zone furnace equipped with an auto-matic temperature programmer for closely controlling the coking temperature up to 950C if so desired. The temper-ature is adjusted so that it is raised at a rate of from 1C/min. to 10C/min~ and is thus uniform throughout the whole sectio~n of the fixed bed.
The bottom of the retort is connected to a simple condensation system made up of two sections, one of which i9 refrigerated to a temperature of about 0C, while the other is reErigerated to a temperature of about -78C.
As a precautionary measure, a porous glass ~ool plug is inserted between the last condensing unit and the vacuum pump to retain the last traces of light oils sucked by the vacuum pump.
As far as the non-condensable gases are con-- cerned, they are collected in an appropriate container connected to the outlet of the vacuum pump and separated and analyzed by methods well known in the art.
~he vacuum applied to the retort during the pyrolysis in accordance with the present invention should be smaller than 100 mm/Hg (absolute pressure). It has been found that by operating the pyrolysis in this manner, the products obtained by the initial or primary cracking are immediately removed from the reaction chamber before they can undergo a significant secondary cracking which is observed when operating at higher pressures. The net result is a substantially higher yield of condensable organic liquids such as tar and oils.
In other words, it has been unexpectedly found that by operating in vacuum as is done in the present invention, there is obtained a higher yield of condensable
3~5 .. ~ I
organic liquids and a lower yield of char than is obtained when carrying the pyroly~ic process under a lower vacuum or under atmospheric pressure.
In the present invention, the amount of con- !
densable organic liquids has been found to vary from about 24 to 74~ by weight of the treated m.a.f. carbonaceous feedstock, whereas ~he amount of char will vary from about 13 to 41% by weight of the treated m.a.f. mass and the non-condensa~le gases represent from about 10 to 27% by weight. The amount of each type of product recovered will vary depending on the lignocellulosic material used.
A significant advantage of the process of th~ present invention is that the non-condensable gases obtained can be used to heat the chamber.
Another major feature of the present invention is that by simple impregnation of the original material with suitable catalysts~ the yields of organic liquid products can be modified and considerably enhanced if the proper catalyst is used. For instance, poplar wood yields 2Q 51.2% weight of organic liquids when pyrolyzed in its raw state (at 10C/min.) whereas the yield can be enhanced to 66.1% weight if small amounts of cobalt are added. The catalyst can be recovered into the unconverted solid residue (c~har~.
The present invention will be more readily understood by referring to the following Examples which are given to illustrate the invention only.

60 g of red maple wood particles having a size of from 2.4 to 4.8 mm are charged into the homog~neous temperature zone of a closed ~eactor. The pressure inside the reactor is reduced to less than 1 torr. by means of a vacuum pump. The reactor is then heated at a rate of 10C/min. up to 530C. During this operation gases and vapors are released and conaensed in appropriate traps.
The non-condensable gases are pumped into a 20 Q reservoir for analysis. During the pyrolysis the total pressure in the reaction zone is maintained between 5 and 10 torr.
The pyrolysis reaction is stopped once the release of gas is observed while keeping the reaction temperature at 530C ~or 30 min. (pressure is observed to be less than 1 torr). At this point the reactor is switched off and the system is left to cool at room temperature.
Once the reactor at room temperature, argon is introduced in the entire system so that a slight positive pressure (above atmospheric) is obtained. The system is then opened and the char recovered as well as the con-densed tar.
The amounts of char and tar are determined by weighing in a calibrated scale . A xylol extraction permits the determination of the water present in the tar.
Once the gas composition is determined via G.C.
analysis, the molecular weight of the produced gas is known and from the volume and total pressure the total amount of gas produced is calculated.
All the calculations are made on a moisture and ash free basis.
Results from this experiment are: i INPUT - m.a.f. red maple : 60.0 g OUTPUT - m.a.f. char : 11.2 g oils : 29.0 g water : 12.8 g gases : 7.0 g 11~;3'i95 GAS COMPOSITION : (% vol.) H2 ' 5.5 CO : 36.1 CO2 : 42~7 CH4 : 10.4 C2H4 : 0.6 2 6 '7 C3H6 : Q.2 C3H8 : 0.2 C4H8 : 0.5 CnHm 0 4 Average molecular weight of gas: 32.5 g/gmole EXA~IPLES 2-6 By proceeding in the same manner as described in Example 1 but impregnating the starting poplar with a solution of cobalt nitrate, nickel nitrate and ferrous nitrate so that the concentration of Co, Ni and Fe in the poplar is 10, 5.3 and 3.5 mg/g of poplar respectively.
The results obtained are shown in Table 1. Examples 5 and 6 show the results obtained without any catalyst.

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Table 2 illustrates the results w.ith different feedstocks at different temperatures by proceeding in accordance with Example 1.

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Claims (6)

The embodiments of the invention in which an exclusive property or privilege is claimed are defined as follows:
1. A process for subjecting a lignocellulosic material to primary pyrolysis which comprises:
introduction of air-dry lignocellulosic material into a reaction chamber where it is subjected to a temperature variation of from room temperature to a temperature within the range of from 350 to 950°C at a heating rate of from at least 1°C/min. while maintaining the reaction zone under a vacuum lower than 100 mm/Hg (absolute pressure) whereby as the primary thermal decomposition products are formed they are rapidly removed from the reaction zone thus yielding primary decomposition products containing at least 24% by weight of organic condensable products.
2. The process of Claim 1, wherein the initial lignocellulosic material is impregnated with a transition metal catalyst.
3. The process of Claim 1, wherein the ligno-cellulosic material is peat.
4. The process of Claim 1, wherein the ligno-cellulosic material is of agricultural nature.
5. The process of claim 1, wherein the ligno-cellulosic material is wood and similar materials.
6. The process of Claim 1, wherein the amount of pyrolytic water is between 3 and 28% by weight, the amount of non-condensable gases is from 10 to 27% by weight, the amount of char is from 13 to 41% by weight and the amount of oils is from 24 to 74% by weight.
CA000367144A 1980-12-18 1980-12-18 Organic products and liquid fuels from lignocellulosic materials by vacuum pyrolysis Expired CA1163595A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CA000367144A CA1163595A (en) 1980-12-18 1980-12-18 Organic products and liquid fuels from lignocellulosic materials by vacuum pyrolysis

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CA000367144A CA1163595A (en) 1980-12-18 1980-12-18 Organic products and liquid fuels from lignocellulosic materials by vacuum pyrolysis

Publications (1)

Publication Number Publication Date
CA1163595A true CA1163595A (en) 1984-03-13

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Cited By (15)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR2594134A1 (en) * 1986-02-13 1987-08-14 Clerc De Bussy Le Process and device for the grilling followed by the roasting of moist wood fragments
US5728271A (en) * 1996-05-20 1998-03-17 Rti Resource Transforms International Ltd. Energy efficient liquefaction of biomaterials by thermolysis
WO1998017950A1 (en) 1996-10-22 1998-04-30 Traidec S.A. Plant for thermolysis and energetic upgrading of waste products
FR2762613A1 (en) 1997-04-25 1998-10-30 Traidec Sa Furnace for thermolysis and energy upgrading of waste materials
US6814940B1 (en) 1998-02-27 2004-11-09 Fortum Oyj Process for pyrolyzing carbonaceous feedstocks
EP1852491A1 (en) * 2006-05-05 2007-11-07 BIOeCON International Holding N.V. Mild pyrolysis of carbon-based energy carrier material
EP1852492A1 (en) * 2006-05-05 2007-11-07 BIOeCON International Holding N.V. Method of making a polymeric material of photosynthetic origin comprising particulate inorganic material
EP1852490A1 (en) * 2006-05-05 2007-11-07 BIOeCON International Holding N.V. Pretreatment of particulate carbon-based energy carrier material
WO2007128798A1 (en) * 2006-05-05 2007-11-15 Bioecon International Holding N.V. Improved process for converting carbon-based energy carrier material
WO2008009643A2 (en) * 2006-07-17 2008-01-24 Bioecon International Holding N.V. Catalytic pyrolysis of fine particulate biomass, and method for reducing the particle size of solid biomass particles
WO2008101949A1 (en) * 2007-02-20 2008-08-28 Bioecon International Holding N.V. Improved process for converting carbon-based energy carrier material
EP2181177A2 (en) * 2007-08-01 2010-05-05 Nagarjuna Energy Private Limited A process for preventing polymerization of cracked volatile products during pyrolysis and gasification
CN101987811A (en) * 2009-08-04 2011-03-23 张联 Method for manufacturing phenolic substance from biomass by using vacuum dry distillation method
US8648138B2 (en) 2006-05-05 2014-02-11 Kior, Inc. Polymeric material of photosynthetic origin comprising particulate inorganic material
US10774270B2 (en) 2015-04-27 2020-09-15 Shell Oil Company Conversion of biomass or residual waste materials to biofuels

Cited By (24)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR2594134A1 (en) * 1986-02-13 1987-08-14 Clerc De Bussy Le Process and device for the grilling followed by the roasting of moist wood fragments
US5853548A (en) * 1996-05-20 1998-12-29 Rti Resource Transforms International Ltd. Energy efficient liquefaction of biomaterials by thermolysis
US5728271A (en) * 1996-05-20 1998-03-17 Rti Resource Transforms International Ltd. Energy efficient liquefaction of biomaterials by thermolysis
WO1998017950A1 (en) 1996-10-22 1998-04-30 Traidec S.A. Plant for thermolysis and energetic upgrading of waste products
US6244199B1 (en) 1996-10-22 2001-06-12 Traidec S.A. Plant for thermolysis and energetic upgrading of waste products
FR2762613A1 (en) 1997-04-25 1998-10-30 Traidec Sa Furnace for thermolysis and energy upgrading of waste materials
US6814940B1 (en) 1998-02-27 2004-11-09 Fortum Oyj Process for pyrolyzing carbonaceous feedstocks
EP1852491A1 (en) * 2006-05-05 2007-11-07 BIOeCON International Holding N.V. Mild pyrolysis of carbon-based energy carrier material
WO2007128798A1 (en) * 2006-05-05 2007-11-15 Bioecon International Holding N.V. Improved process for converting carbon-based energy carrier material
US8460541B2 (en) 2006-05-05 2013-06-11 Kior, Inc. Process for converting carbon-based energy carrier material
EP1852492A1 (en) * 2006-05-05 2007-11-07 BIOeCON International Holding N.V. Method of making a polymeric material of photosynthetic origin comprising particulate inorganic material
EP1852490A1 (en) * 2006-05-05 2007-11-07 BIOeCON International Holding N.V. Pretreatment of particulate carbon-based energy carrier material
US8709239B2 (en) 2006-05-05 2014-04-29 Kior, Inc. Process for converting carbon-based energy carrier material
US8657946B2 (en) 2006-05-05 2014-02-25 Kior, Inc. Polymeric material of photosynthetic origin comprising particulate inorganic material
US7901568B2 (en) 2006-05-05 2011-03-08 Kior Inc. Process for converting carbon-based energy carrier material
US8648138B2 (en) 2006-05-05 2014-02-11 Kior, Inc. Polymeric material of photosynthetic origin comprising particulate inorganic material
WO2008009643A2 (en) * 2006-07-17 2008-01-24 Bioecon International Holding N.V. Catalytic pyrolysis of fine particulate biomass, and method for reducing the particle size of solid biomass particles
WO2008009643A3 (en) * 2006-07-17 2009-04-23 Bioecon Int Holding Nv Catalytic pyrolysis of fine particulate biomass, and method for reducing the particle size of solid biomass particles
WO2008101949A1 (en) * 2007-02-20 2008-08-28 Bioecon International Holding N.V. Improved process for converting carbon-based energy carrier material
EP1970425A1 (en) * 2007-02-20 2008-09-17 BIOeCON International Holding N.V. Improved process for converting carbon-based energy carrier material
EP2181177A4 (en) * 2007-08-01 2012-10-10 Nagarjuna Energy Private Ltd A process for preventing polymerization of cracked volatile products during pyrolysis and gasification
EP2181177A2 (en) * 2007-08-01 2010-05-05 Nagarjuna Energy Private Limited A process for preventing polymerization of cracked volatile products during pyrolysis and gasification
CN101987811A (en) * 2009-08-04 2011-03-23 张联 Method for manufacturing phenolic substance from biomass by using vacuum dry distillation method
US10774270B2 (en) 2015-04-27 2020-09-15 Shell Oil Company Conversion of biomass or residual waste materials to biofuels

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