CA1134595A - Mno.sub.2 derived from limn.sub.2o.sub.4 - Google Patents

Mno.sub.2 derived from limn.sub.2o.sub.4

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Publication number
CA1134595A
CA1134595A CA000335495A CA335495A CA1134595A CA 1134595 A CA1134595 A CA 1134595A CA 000335495 A CA000335495 A CA 000335495A CA 335495 A CA335495 A CA 335495A CA 1134595 A CA1134595 A CA 1134595A
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acid
manganese dioxide
ray diffraction
electrolyte
electrochemical cell
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French (fr)
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James C. Hunter
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Union Carbide Corp
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Union Carbide Corp
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00Electrodes
    • H01M4/02Electrodes composed of, or comprising, active material
    • H01M4/36Selection of substances as active materials, active masses, active liquids
    • H01M4/48Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides
    • H01M4/50Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides of manganese
    • H01M4/502Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides of manganese for non-aqueous cells
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01GCOMPOUNDS CONTAINING METALS NOT COVERED BY SUBCLASSES C01D OR C01F
    • C01G45/00Compounds of manganese
    • C01G45/02Oxides
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00Electrodes
    • H01M4/02Electrodes composed of, or comprising, active material
    • H01M4/36Selection of substances as active materials, active masses, active liquids
    • H01M4/48Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides
    • H01M4/50Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides of manganese
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01PINDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
    • C01P2002/00Crystal-structural characteristics
    • C01P2002/70Crystal-structural characteristics defined by measured X-ray, neutron or electron diffraction data
    • C01P2002/72Crystal-structural characteristics defined by measured X-ray, neutron or electron diffraction data by d-values or two theta-values, e.g. as X-ray diagram
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01PINDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
    • C01P2006/00Physical properties of inorganic compounds
    • C01P2006/80Compositional purity
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M6/00Primary cells; Manufacture thereof
    • H01M6/04Cells with aqueous electrolyte
    • H01M6/06Dry cells, i.e. cells wherein the electrolyte is rendered non-fluid
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M6/00Primary cells; Manufacture thereof
    • H01M6/14Cells with non-aqueous electrolyte
    • H01M6/16Cells with non-aqueous electrolyte with organic electrolyte
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

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  • Chemical & Material Sciences (AREA)
  • Inorganic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Battery Electrode And Active Subsutance (AREA)
  • Inorganic Compounds Of Heavy Metals (AREA)
  • Saccharide Compounds (AREA)

Abstract

ABSTRACT OF THE DISCLOSURE
A new form of manganese dioxide having an x-ray diffraction pattern resembling none of the x-ray patterns of the known forms of manganese dioxide is manufactured by acid treatment of LiMo2O4.

Description

3~i95 113~8 This invention relates to a new form of manganese dioxide and a method for preparing the ~3me. In par~icular this invention relates ~o a new :Eoxm of manganese dioxide hav~ng an ~-ray diffraction pattern :
not hereto~oreexhibited by ~ny previowsly known forms of manganese diox~de.
This invention provides a novel form of mar~ganese dioxide which is made by acid treatment of the known ~ :
material LiMn204.
Manganese dloxide (~nO2~ is a well-kno~ substance commonly used in electrochemical cells, such as d~y cell batteries, as an active cathode material. Manganese dioxide has been known to exist in various crystalline forms among which pyrolusite and ~sutite are commonly found in nature. Ramsdellite is also found in nature~
bu~ to a lesser extent. Other forms of manganese d~oxide are ~nown, ei~her naturally oc~urring or man-made3 but none of these alone or ~n combina :ion has the x-ray diffracticn pa~tern of the manganese dioxide of ~his invention.
L~Mn204, a sp~nel, is reported by WicWham and Crof~
~D. G. Wickh~m & WO J. Crof~, IL,~59~L_~ZIa~e~ 3 7 351 (1958) to form whenever lithium carbonate and any ox;d~ of slanganese are ~aken in a 2:1 molar ra~io of ~/Li, and heated at 800~90û~C ln a~r. The product ~2 3 ~ 5 1~38~

L~Mn204 ( a blue colored materi~l~ contain~ equal amo~n~s of Mn(III~ ~nd Mn(IV), and accord~ngly has a manganese peroxidation value of 75% ~% peroxidation i~ defined as ~he degree to ~hlch the manganese oxidation æta~e has been raised from Mn(II) to Mn(IV). Thus, MnO has 0~/0 peroxidation and MnO~ has 100% peroxidation3. Wlc~ham and Croft also reported that using excess Li in the reaction led to formation of a mixture o~ LiMn2q~and ~12~nO3 l~a red material~, while excess Mn led to a mîxture containillg Mn203 in addition ~ the LiMn2 ~ . It should be noted that other preparative teehniques are possible for prepar-ing LiMn204, in addition to those described by Wickham ~nd Croft~ Other lithium or manganese c~mpounds can be used as starting ma~erials provided they dec~mpose to lithium or manganese oxides under the reaction condlt~ons used.
The novel m~nganese dioxide of th~s invention is made by acld treatment of LiM~2Q4. The product of the acid trea~ment is a substantially pure MnO2 whose x-ray pattern is ~ear~y iden~ical to that of the starting material LiMh20~, a spinel. The x-ray pattern of the MnO~ of this invention differs from that of LiMn204 in that there ls a slight shift in peak positions, ~ndicating a lattlce contraction upon formation of the novel form of m~nganese dioxide~ which we sha~l refer to ~eLnafter as ', 31 39L~5 "J~2"- The 71,~ designation, to the best of our knowledge, has not been used ~n the art to designate a form of ~nO2 Thus, while LiMn20~ is a cublc spirlel with aD~ 8~24 A..~02 appears ~o have a closely related O O
structure with a~ 8.07 A + n.o2 A. Th~ teD "a~," as used herein is the well~lcno~ ter~n used in cryst~llograph~
whichrefers to the edge di~nension of the cub~c unit cell.
A raIlge of compositions intermediate between Li~n204 and ~ :
~MnO~ can be produced by controllirlg the acid treatiT)g conditions, and such composi~ions can be represented by the empirical fonnula Li~204 where O~x<1, and have x-ray patterns with charac~ristics of both Li~n20~ andl~
~2 X-ray diffraction ~s a well-knowrl and relia~le test method for the determ~nation of the structure of crystalsO
~hen a crystall~e struc~ure is bombarded ~ith ~rays, some of the x-rays are scattered and changes in the phase relations betwe~3n the rays scattered by diffexent atoms in ~he crystal result in a diffraction pattexn character-istic of the spatial arrangement of the a~oms in the crystal. The positions of the diLffraction lines in a typic:al x-ray pattern ara oi~ten referred to as d-values, indicated in Angstroms `(A~, and correspond to the plane spacings in the bo~arded cry~tal. These pl~ne spacirlg --4~

3~ 5 and the relative ~ntensities of the lines are charactex istic of the structure of . given crystal .
Identifi~ation of a substance by its x-ray dlffract~on pattern may be achieved by direet eomparison w~ch the patterns of known substanees, whlch is made easier through the use o~ published x-ray pa~terns rlassified in the card index o~ ~he American Society for Testing and Mat erial s (ASTM) .
~or the determialat:i Oll of the x-ray pattenns o the materials deseribed herein conventional powder diffraction ~echniques were used. The rad~ation was Fe K~C, or C:u K~:, and a oonventional scintillation counter detector was used, with the resul ting peaks displayed on a strlp chart recorder. d-values for the difraction lines were calcul~ted from the line positIorls and the wavelength of the impinging radiation, using standard tables.
The ideal starting material for preparingl-~02 is Li~2t)4, which has a ~ peroxidation v~lue of 75%.
However3 in practice, i'c has keen ~o~d that sa~isfact:ory results are obtained over a range of Mn peroxidation values, where the Mn/Li ratio ~n the starking mlxtur~
used to form L~ID~O4 varies somewhat from the ideal 2:1.
As explained by Wickham and Croft, for ~$n/Li of less than
2 :1 (i. e . e~cess Li) some Li2~O3 forms . This is a i,3 4 5~ ~ -113~8 distinctively red mater~al~ containlng Mn(IV~. It is not affected by acid tre~tment, and it is of very low electroeh~m~cal activity. Even a~ a 2:1 Mn/Li ratio s~me of this material 1s often seen, proba~ly due ~o incsmplete reaction o form L~Mn20~, because of localized var~ations of the MnlLi rakio in the startlng m~xture.
The use of a slight (up to 10~) exeess Mn ~n the ini~ial mixture used to form L~Mn20~ tends to prevent formation of Li2MnO3 and ult~mately results in ~-MhO2 of good actiYity. Thus, the optimum material for forming ~ -~nO2 ~s a L~Mn20~ prepared in such a way as to be free of Li2MnO3, and ~here some exc~ss Mn203 can be tolerated;
~ where the peroxidatio~ is in the range of 70-75~ ~
In accordance wi~h the present invention ~here is provided a new crystalline form of mEnganeSe dioxide with an x-ray diffraction pattexn havi~g d-values of 4.~4A, O O O ~, O O O
2.42A, 2.31A~ 2.olA~ 1.84A, 1.55A and 1.42A, ~ 0.02A in . each instance.
In acc~rance with the present inv~t~on t~e is also pro~ided a method for produci~g the m~nganese dioxide of this inven~ion ~Jhich enc~mpasses ac~d-trea~ing ~Mn204 under condi~ions speclfied in more detail hereinafter.
The trea~ment procedure ~ypically involves suspending L ~ 04 in water at ro~m temperature by stirrin~ and ~hen adding acid while con~inuing to stir~

45~

~nd while m~ni.toring the pH of the olutlon phase, For satisfactory conversion, on ~che order of greater than aboslt 90% o the I,i~h2O4 to ~heA-~o2 of this $nvention9 ac~ d treatment should continue until the p~l of the solution phase stabili~es ~ below about pH 2.5, preferably below about 2. If a manganese oxide Ore cont:aining large amounts of impurities is used as a starting material to make the I,i~204, then a more severe acid treatment, (l.e., stronger aeid ar.d/or higher temperature) may be requi:red to r~move the acid-solu~le impurities while achieving ~he desired conversion to 'che,)~-MnO~.
The acids which are suitable for ~reating Li~n20b in the practice o this invention include, but are not l~mited to acids such as H2S04 ~ HCl, or HNO3; other suitable acids selected by those skilled in the art may be employed.
The acids may be used in dilute conc~ntrations generally on ', the order of about ~ to about 10 normality.
The manganese diox:Ede of ~his invention is sui~able for use in a number of applications where manganese dioxide has been employed in the past. The most extensive use of manganese dioxide has ~een in electrochemical cel1s, in par~icular in dry cell bat~eries, which typically comprise a maQganese d~oxide cathode, a zinc anode, and an aqueous elee~roly~e (such as aqueous N~4Cl and ZnCl~

fiolu~ions)~ While the most widely u~ed electro:Lytes in dry cell~ have been in aclueous fo~, the manganese dioxide of this invention is ~3specia1 ly u~eful with non-aqueous e~ ectrolytes 9 such as tho~e comprislng organic solutions of light metal salt~; such as LiBF~, in propylene carbonate-dimethoxyethane ~ or LiAsF6 in methylformal:e propylene carbonate, and should also be useful with solid electrolytes such as li'chium-subs~citu~ed beta-alumina .
In the drawing:
Fig. ~: is a graph showing discharge behavior of MnO2 in comparison with that of heat treated EM9 in a non-aqueous el~ctrolyte as explained more fully in Example IV hereinafter.
The ~ollowing examples are set forth as being merely illustrative of the invention and are not inte~ded i~ a~y =an~er to be limitative thereof. Unless otherwise indieated, all parts an:d percentages are by we~ght, ' ' This example illu~trates the preparation of~ -MnO2.
20 ~s of R -~2 ~rea~ent grade pyrolustie) were ground together with 4~25 gms of Li2C03~ heated in a1r to 835~C for 10 minutes, cooled, and then reheated to 850C
in air for or~e hour 9 and cooled to room t~mperature . The resul~ing reactio~ product was a lblue powder found ~o b~
:`:
3 ~9 5 113~8 subs~antially p~re L~Mn204. About 15 gms of this reactlon product w~re pla~ed in a beaker, a~out 400 mls wa~er added, and while s~irring, 15% H2S04 was ~lowly added until the solution phase pH stabiliæed at 2. After allowing solid material to set~le the supernatant liquid was decanted and the remainlng solid was washed by decantation until the wash solutions were neutral~ The solid was ~hen collected on a sint~red glass filter funnel and dried in an oven a~ about 85C. An x-r~y diffraction pattern of the resulting dried product was obtained ~hich was almost identical ~ ~hat of LiMn204, but shifted to lower d-values. Table 1 presents the x-ray difraction pattern for the L~Mn204 prepared above, and the above ' dried, acid-treated product. Also presented ~n the Table for comparison are data from the ASTM card 18~736, for LiMn204 as compiled by the "American Society for Testing and Materials~" Ch~mical analysis, by conventional me~hods, o the acid-~reated produc~ indicated that ~he L~Mn204 had been converted to ~ubstantially pure MnO
The results of the chemical analysis are presented in Table 2.

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u~ u~ .~ ~ r~

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3 3 ~, ~ oc: o ~ o~:
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5~ 5 EXAMP$E II
Thls e~ample illus~rates a prefarred method of mak~ng L~Mn2O4 and al80 illustrates ~he u~e of different acids to convert L~Mn204 to the ~-MnO2 of this invention.

gms Li2CO3 and S00 ~ms Mn203 were ground ~oge her~ hea~ed in air at 850C for 1 hour; then cooled to room temperature, reground, then reheated at 8S0C ', for 1/2 hour.
Three 15 gm samples of the resulting LiMn2O4 were placed in beakers with 500 ml H20, and treated ~lth 3N HCl, 4.7N H2S04, and 4N HN03, respectively, to a pH
of sligh~ly balow 2. The samples were then wa~er washed until neutral, fil~ered and dried at~ 95C. X-ray results (Table 3~ and analytical results ~Table 4) confirm ~hat in all cases the LiMn2O~ was converted ~o substantially pure ~-M~O~--3 ~ ~ 3 ~ 5 o¢ o¢ o¢ o¢

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o¢ o¢ o¢ o¢ o c~ n ~n n r-i ~i~i r-i ~

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H 1~ r-i~I r-( ~ ri ~ O O O O ~rl ¢
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K v~ v.i vi v~ o 1:~ o ¢ o ¢ o ¢ o ¢ .LI ri H O~ C~i ~ ;;1- ~rl 1 1 1~ \~ ~ ~ 'd . . . . 'd O
:~ ~ ~ ~ ~ ~ ~
æ a) ~
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~ri H ~ ~d ~
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5~ r-i ~Q,O ,C4 ~ a) ~ æ~ci $: ~i O
td ,!~ q aJ ,!~ O O ~ri , Z
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ff ~ ~ 1 59 ~

113~8 EXAMPLE III
Thls example illu~trates the u8e of an elevated temperature aeid treatment. 60 gms Afr~ç~ MhO2 ore containing ~b~ut 74% MnO~ wa~ gr~und wi h 10.3 ~ms Li2C03, then heated at 850~C in air for 1 hour~ The sample ` was cooled 3 reground, then reheated ~t 850~C for 1 hour more~ The product showed the ~-ray pattern of Li~n20 and had 51.76% Mn, 57.04% MnO2, 70% peroxida~ion.
The analy ical re~ults indlcated that ~mpurities were present, carried over fr~m the ore.
Treating a 15 gm sample of the LiMn20~ product with H2S04 to a pH of 2 resulted in a product which had 75.82% MnO2, 92~/o peroxida~ion, and which showed the ~-MnO2 x ray pattern, indicating conversion to the new form of ~nO2O
However7 the low % MnO2 seen in the ~nalytical results indicated that the ore impurities remained high in the product.
A second 15 ~m sample of the Li2C03-treated ore wa~ acid ~reated, again to a pH of 2~ but this t~me the treating solutio~ was heated to 90C and maintained at that t~mperature for 30 minutes prior to washing with water. The resultant produet now ~ad 8403% M~02 and 97~/0 peroxidation snd still showed the~ ~MnO2 x-ray pattern.

~14-' ~ , 3 ~ ~ 5 11388 !

EXAMPLE IV
An 8.2 mg sample of A-MnO2 made according to ~he process described in Ex~mple II above, using H2S04, was placed on a porous nlckle subs~ra~e and discharged versus a 1ithium anode in ~n e1ectro1yte consistlng o lM
LiBF4 in 1:1 (volume ratio) propylene carbonate~
d~methoxyethane~ The current drain was 500 micro~mperes.
For comparison, a s~mllar æized (7~8 mg) sample of EMD
(electrolytic manganese dioxide)~ heat treated for 8 hours at 350-360C to opt~mize ~ts performance in the non-aqueous e1ectro1yte, was also discharged under ~he same condi~io~s.
The results re graphed in Figure 1; the horizonta1 a~is is e~pressed in a~pere-hours ~er gram, al~owing ~he nonmalization of the curves for differing sample ~eights.
The vertical axis shows the cell vol~ages during discharga.
The resu~ting discharge curves show that the ~-MnO~ has about the same total ampere-hour capac~ty as ~he EMD, but operates at a much higher volt~ge for ~he first half of the dischargeO
: A1though the present invention has been described nd ~e~ for~h in some de~ai1, i~ should be further understood tha~ the same is suscept1b1e to changes, modifications and variat1ons without departing fr~m the scope End spiri~ of the ~nven~ion.

Claims (13)

WHAT IS CLAIMED IS:
1. A manganese dioxide composition having the x-ray diffraction pattern:
dA
4.64 + 0.02 2.42 + 0.02 2.31 + 0.02 2.01 + 0.02 1.84 + 0.02 1.55 + 0.02 1.42 + 0.02?
2. The manganese dioxide of claim 1 wherein the relative intensities of the x-ray diffraction peaks are as follows:
dA Relative Intensity (Fe K? Radiation) 4.64 + 0.02 S
2.42 + 0.02 S
2.31 + 0.02 W
2.01 + 0.02 S
1.84 + 0.02 W
1.55 + 0.02 W
1.42 + 0.02 M
3. The manganese dioxide of claim 1 or 2 wherein the relative intensites of the x-ray diffraction peaks are as follows:

4. A method of manufacturing a manganese dioxide composition as defined in claim 1 comprising acid-treating LiMn2O4 with an aqueous acid solution until the pH of the solution stabilizes below about 2.5.
5. The method of claim 4 wherein the acid treatment comprises the steps of:
(a) suspending LiMn2O4 in water;
(b) adding aqueous acid while stirring;
(c) monitoring the pH of the solution phase;
and (d) continuing the acid addition until the pH of the solution phase stabilizes at below about pH 2.5.
6. The method of claim 5 comprising the additional steps of:
(e) washing until the wash water is about neutral;
(f) filtering; and (g) drying the MnO2 product.
7. The method of claims 5 or 6 wherein the acid addition step (d) is continued until the pH of the solution phase stabilizes at below about pH 2,0.
8. The method of claims 5 or 6 wherein the acid is selected from the group consisting of sulfuric acid, hydrochloric acid, and nitric acid,
9. The method of claim 4 wherein the manganese dioxide has the x-ray diffraction pattern:
dA
4.64 + 0.02 2.42 + 0.02 2.31 + 0.02 2.01 + 0.02 1.84 + 0.02 1.55 + 0.02 1.42 + 0.02
10. An electrochemical cell comprising an anode, a cathode, and an electrolyte, at least a portion of said cathode comprising .lambda.-MnO2.
11. The electrochemical cell of claim 10 wherein said electrolyte is selected from the group consisting of an aqueous electrolyte, a non-aqueous electrolyte, and a solid electrolyte.
12. The electrochemical cell of claim 11 wherein said non-aqueous electrolyte is 1 molar LiBF4 in 1:1 (volume ratio) propylene carbonate-di-methoxyethane.
13. The electrochemical cell of claim 12 wherein said anode is a Li anode.
CA000335495A 1978-09-29 1979-09-12 Mno.sub.2 derived from limn.sub.2o.sub.4 Expired CA1134595A (en)

Applications Claiming Priority (2)

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US947,120 1978-09-29
US05/947,120 US4246253A (en) 1978-09-29 1978-09-29 MnO2 derived from LiMn2 O4

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