CA1112102A - Ink roller reservoir - Google Patents

Ink roller reservoir

Info

Publication number
CA1112102A
CA1112102A CA289,685A CA289685A CA1112102A CA 1112102 A CA1112102 A CA 1112102A CA 289685 A CA289685 A CA 289685A CA 1112102 A CA1112102 A CA 1112102A
Authority
CA
Canada
Prior art keywords
ink
roller
cylinder
inking
sleeve
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
CA289,685A
Other languages
French (fr)
Inventor
Vraj A. Lathiya
Bruce W. Maskell
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Dymo Industries Inc
Original Assignee
Dymo Industries Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Dymo Industries Inc filed Critical Dymo Industries Inc
Application granted granted Critical
Publication of CA1112102A publication Critical patent/CA1112102A/en
Expired legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41KSTAMPS; STAMPING OR NUMBERING APPARATUS OR DEVICES
    • B41K3/00Apparatus for stamping articles having integral means for supporting the articles to be stamped
    • B41K3/54Inking devices
    • B41K3/60Inking devices using rollers, e.g. rollers with integral ink-supply devices
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41FPRINTING MACHINES OR PRESSES
    • B41F31/00Inking arrangements or devices
    • B41F31/22Inking arrangements or devices for inking from interior of cylinder
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41FPRINTING MACHINES OR PRESSES
    • B41F31/00Inking arrangements or devices
    • B41F31/26Construction of inking rollers

Abstract

INK ROLLER RESERVOIR

(Lathiya - Maskell) Abstract of the Disclosure An inking system for use with a printing device includes a hollow cylinder formed of microporous material.
The cylinder is provided with a pair of end caps which seal the ends thereof, and the chamber defined within the cylinder is filled with ink of preselected viscosity.
The micropores in the sintered material draw the ink to the exterior surface of the roller by capillary action, and permit air to enter the roller and replace the ink as it is used without permitting any leakage of the ink during normal usage. One embodiment provides a microporous sle-eve disposed about the sintered roller to replace the nor-mal transfer roller and permit direct inking of the indi-cia forming characters.

Description

Z

Background of the Invention , In recent developments in the printing arts, the standard inking arrangement which includes an ink supply roller partiall~ immersed in ink has been xeplaced by a hollow ink supply roller which is filled with ink. These hollow ink supply rollers are generally provided with holes spaced about the circumferen~e thereof, and an exterior, permeable coating which limits the ink flow to the exterior and provides a smooth ink transfer to a transfer roller or to the indicia characters directly. These rollers are also provided with a vent arrangement which permits air to enter the roller and replace the ink as it is used.
These hollow ink supply rollers have suffered from significant drawbacks which have severely limited their usefulness. A material which provides consistent print density during repeated use will usually become sat-urated during prolonged periods of non-use. Using the rol-ler again after such a period of non-use will result in sever-ely overinked imac3es and blotchirlg. Also, conventional vented rollers have a tendency to leak through their vent holes during prolonged rest periods.
Furthermore, these rollers exhibit a gradual decline in the print density over their useful life, so that the print image gradually degrades and becomes more and more difficult to read. Although human readers can usually adjust to the degraded image, machine readers, such as Optical Char-acter Recognition ~OCR) devices usually cannot. Thus the point at which the machine reader begins to misread the fad-ing images is difficult to determine until signi~icant èrrors have occurred.

~121~2 To overcome the ventin~ problem, solid sintered plastic rollers, spongy open-celled rubber~rollers, and the like have been suggested in the prior art. These construc-tions exhibit the same print density degradation as noted in the foregoing. Furthermore, many of them still leak or cause blotching. . ~
;t6~ S ~ )6S`
. The followingtpatentsexemplify the state of the art:

3,002,449 3,044,397 3,158,095 3,238,870 3,253,542 3,336,244 3,408,984 3,491,685 3,738,269 3,812,782 3,945,723 Summary of the Present Invention The present invention generally comprises an ink supply roller having an ink supply reservoir therein, the roller providing a uniform print density over the useful life of the roller. The ink supply roller does not cause blotching or over-inking after rest periods, and has no vent hole to leak. Further-more, it is not subject to seepage during normal changes in ambient or atmospheric pressure.
The ink roller of the present invention is formed of a cylinder fabricated of a microporous material, such as sintered, ultra-high molecular weight polyethylene or similar organic or inorganic material which is hermetically sealed at both ends. The cylinder contains an ink supply of selected viscosity which is drawn through the wall of the roller by capillary action of the micropores in the wall. As the ink is removed from the micro-porous material by a transfer medium, ink flows from the reservoir by capillary action to replace the used ink. Removal of ink from the reservoir results in a slight pressure drop, with the result that outside air will be drawn through the micropores of the material in order to return the system to a condition of equili-brium.
The invention further includes the use of a soft microporous sleeve secured about the roller. The print characters impinge on the sleeve directly, compressing a portion of the soft material. As the compressed area expands after contact, it draws ink out of the roller wall to replace the ink just removed. Ink is drawn out of the reservoir by the capillary action of the micropores in the wall, and the system returns to equilibrium as the decreased . . . . . . . . . . . . . . . . . . . . . . . . . .

Z

pressure of the reservoir draws air into the system. The sleeve arrangement has the added advantage that it does not require a transfer roller to lnk the print characters, and therefore does not require the initial cycling needed to bring a transfer roller up to uniform inking. Furthermore, the sleeved roller requires less parts in conjunction with a printing device, as the transfer roller is eliminated entirely.

The Drawing .. Figure 1 is a perspective view of the inking roller of the present invention using a porous sleeve in conjunction therewith.

Figure 2-5 are a sequence of cross-sectional views of the embodiment shown in Figure 1, the sequence depicting the function of the embodiment during an inking cycle.

Figure 6 is a perspective view of the inking roller of the present invention used in conjunction with a transfer roller.

q Figures 7 and 8 are a sequence of cross-sectional views of the embodiment shown in Figure 6, the sequence de-picting the function of the embodiment during an inking cycle.

_ ~_ - - \

Description of the Preferred ~mbodiment As shown in Figure 1, one embodiment of the pre-sent invention comprises an inking roller 11 which is used to provide ink directly to indicia forming print characters.
The roller 11 includes a cylinder 12 fabricated of a micro-porous material such as sintered, ultra-high molecular weight polyethylene. Other microporous materials of metal or other materials might be used. The thickness of the cylinder wall where the material is polyethylene is appro-ximately 0.065 inches (1.65 mm), and the micropore diameter i~ uniform, ranging between 2 and 70 microns. T~ metal i8 used, the wall thickness may be as low a~ about 0.010 inches, with the micropore diameters being about 10 mi~rans. For softer materials, the wall thickness might be in excess of .070 inches, and the micropore diameters over 40 microns.
The ends of the cylinder 12 are sealed to provid~ a chamber therein, such as by the use of end caps 13. Each end cap is provided with an axially disposed, outwardly extending shaft 14 which engages the roller carrier arm~ 16 normally pro-vided in a printing device.
Disposed within the cylinder is a reservoir of printing ink, the ink having a viscosity at 70P of appro-xi~ately 1000 cps and a range of 100-5000 cps, depending on the nature of the microporous material. Disposed about the cylinder is a sleeve lB formed of a microporous material, such as elastomer or rubber. The sleeve wall in the prefer-red embodiment is approximately 0.040 inches (1.03 mm) thick, and the porosity is selected so that the ink may pa~s there-through. The sleeve covers almost the entire axial extent of the cylinder, and i8 adapted to impinge direct~y on an indicia forming print character.

As shown in Figures 2 and 3, as a.print head 23 translates tangentially with respect to the roller 11, the print characters 21 impinge on the sleeve 18 of the roller, and are thus inked. The tangential velocity of the print head imparts a rotational motion to the roller, and the radial co~ponent of the print head velocity compresses the portiDn 22 of the sleeve which has contacted the print characters.
As the compressed portion 22 expands and returns to its original shape by natural resilience, the suction created thereby draws ink out of the roller wall 12. ThiR
ink is replaced in the wall 12 by capillary action of the micropores in the wall 12. As many printing cycles are completed, this removal of the ink from the interior of the roller creates a decrease in the pressure inside the roller. When the decrease in pre~sure becomes sufficient to overcome the resistence of the ink in the wall of the sintered tube, air i~ drawn into the roller through the sintered wall ~mtil the pressure equilibrium is ree3tabli8h-ed.
Also, tests have shown that the roller 11 exhi-bits a marked dropoff in print intensity at the end of its useful life, while maintaining a constant print intensity prior to that time. For example, roller~ according to the present invention have successfully completed more than 140,000 print cycles yielding uniform print lntensity, and then have failed within the next 5000 print cycles to the point of illegibility. This rapid dropoff makes it very ea~y to ascertain when roller replacement is required.
Another advantage of the unique construction of the roller 11 is that the micropores of the sleeve and the cylinder~wall are saturated with ink, and are always ready to print. Also, no transfer roller is required to apply the ink to the print ch~racters. Thus no "warm-up time"
is needed to bring the inking system using the roller 11 to the point where the print density is uniform. Even after an extended re~t period, the roller 11 will create a dense printed character, without blotching or overinking.
As shown in Figure 6, another embodiment of the present invention comprises a roller assembly 31 for ink-ing printing characters. It includes a cylinder 32 fabri-cated of a microporous material, such as sintered, ultra-high molecular weight polyethylene. The wall of the cy-linder has a thickness in the range of 0.060 to 0.070 inches (1.5 mm - 1.8 mm), and a porosity in the range of 2-70 mi-crons. Secured to the ends of the cylinder 32 are a pair ~f end caps 33 with a stub shaft 34 extending from the cen-ter of each one. The cylinder and end caps define an ink-ing roller havi.ng a single sealed chamber therein which is filled with a quantity of printing ink 39. The ink has a viscosity in the range of 100-5000 cps at 70F.
The roller assembly also includes a pair of rol-ler support arms 36, each being provided with a slot 37 which receives the stub shafts 34 of the end caps 33. A
transfer roller 38 is also provided, supported in rotating fashion by the distal ends of the arms 36 and maintained in rolling contact therewith. The transfer roller is formed of a thick cylinder 42 of soft rubber or similar elastomer (10-45 Shore D durometer) secured about a central sup-port shaft 43. The shaf~ 43 is secured with its ends re-ceived through the arm~ 36. A pair 3f springs 41 disposed within the slots 37 ~esiliently biases the inkin~ roller _g_ Lt~

into engagement with the tran~fer roller.
The capillary action of the micropores of the cylinder wall draws ink into the micropores. Yet the cy-linder feels dry to the touch and does not easily transfer ink to the human skin. In each printing cycle the transfer roller impinges on the printing characters of the printing head to trans~er ink thereto. At the same ~ime it is ro-tated by the print head and urged into contact with the inking roller to pick up more ink. The soft rubber of the transfer roller compres~es in the area 44 irnpinging on the inking roller, as shown in Figure 8. As the print head disengages the transfe~ roller the area 44 expands, creat-ing a local area of reduced pressure in the cylinder wall.
The reduced pressure draws more ink to the surface of the inking roller to replace ink taken up by the transfer rol-ler. After many printing cycles and a concomitant reduc-tion in the ink supply within the cylinder, the pressure therein is reduced. Air then enters the micropores under the urging of the pressure differential until the pressure equilibrium is reestablishe~.
It i~ a significant characteristic of this embodi-ment of the present invention that although the inking roller feels dry to the touch, the transfer roller may draw ink to the surface of the inking roller and take up that ink.
Furthermore, this embodiment of the invention also exhibits the ability to provide a unifor~ print den-sity over the useful life of the in~ing system, and al50 exhibits a sharp decline in print density when the ink supply is exhausted. For example, inXing asse~blies 31 have completed 100,000 printing cycles without any appre-ciable variation in image intensity, and have fa;led to the point of illegibility within the next 5000 cycles.
This sustained uniform density and rapid dropoff are highly desirable characte~istics in ~any printing appli-cations.

Claims (2)

THE EMBODIMENTS OF THE INVENTION IN WHICH AN EXCLUSIVE
PROPERTY OR PRIVILEGE IS CLAIMED ARE DEFINED AS FOLLOWS:
1. An inking roller assembly, including a hollow cylinder formed of a micro-porous material having a porosity in the range of 2-70 microns; said cylinder having a single, axially extending generally cylindrical chamber therein; means for closing the ends of said cylinder to seal said chamber; a charge of liquid ink disposed within said chamber and having a viscosity in the range of 100-5000 cps at 70°F; and means for transferring said ink from the outer surface of said cylinder to a printing device in metered fashion, said last mentioned means including a resilient, micro-porous sleeve secured about said cylinder, said sleeve being formed of a microporous elastomer material having a Shore D durometer reading in the range of 5-45.
2. The inking roller assembly of claim 1, wherein said sleeve extends in the axial direction less than the length of said cylinder to expose a portion of said cylinder directly to ambient air.
CA289,685A 1976-11-01 1977-10-27 Ink roller reservoir Expired CA1112102A (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US73749776A 1976-11-01 1976-11-01
US737,497 1976-11-01

Publications (1)

Publication Number Publication Date
CA1112102A true CA1112102A (en) 1981-11-10

Family

ID=24964161

Family Applications (1)

Application Number Title Priority Date Filing Date
CA289,685A Expired CA1112102A (en) 1976-11-01 1977-10-27 Ink roller reservoir

Country Status (15)

Country Link
JP (2) JPS5359527A (en)
AT (1) AT371065B (en)
AU (1) AU508777B2 (en)
BE (1) BE860420A (en)
CA (1) CA1112102A (en)
CH (1) CH616882A5 (en)
DE (1) DE2748600A1 (en)
DK (1) DK143840C (en)
ES (1) ES464671A1 (en)
FR (1) FR2369096A1 (en)
GB (1) GB1570545A (en)
IT (1) IT1125800B (en)
NL (1) NL7712045A (en)
NO (1) NO147206C (en)
SE (1) SE433475B (en)

Families Citing this family (31)

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JPS5528884A (en) * 1978-08-24 1980-02-29 Bando Chem Ind Ltd Ink roll
JPS5589649U (en) * 1978-12-13 1980-06-20
JPS5589645U (en) * 1978-12-15 1980-06-20
CH653158A5 (en) * 1981-09-21 1985-12-13 Hasler Ag Colour work for postage meter.
US4452141A (en) * 1982-02-17 1984-06-05 Monarch Marking Systems, Inc. Fountain-type porous roller with central bearing flange
JPS58181558U (en) * 1982-05-28 1983-12-03 ゼネラル株式会社 ink roll
DE3816548A1 (en) * 1988-05-11 1989-11-23 Francotyp Postalia Gmbh INKING MACHINE FOR STAMPING AND STAMPING MACHINES
DE102004053059B4 (en) * 2004-11-03 2007-04-26 Hellmut Funk Device for wet film application in printing units of rotary dipping machines
US8616126B2 (en) 2011-03-04 2013-12-31 The Procter & Gamble Company Apparatus for applying indicia having a large color gamut on web substrates
US8943958B2 (en) 2011-03-04 2015-02-03 The Procter & Gamble Company Apparatus for applying indicia having a large color gamut on web substrates
US8927093B2 (en) 2011-03-04 2015-01-06 The Procter & Gamble Company Web substrates having wide color gamut indicia printed thereon
US8916260B2 (en) 2011-03-04 2014-12-23 The Procter & Gamble Company Web substrates having wide color gamut indicia printed thereon
US8943960B2 (en) 2011-03-04 2015-02-03 The Procter & Gamble Company Unique process for printing multiple color indicia upon web substrates
US8962124B2 (en) 2011-03-04 2015-02-24 The Procter & Gamble Company Web substrates having wide color gamut indicia printed thereon
US8839716B2 (en) 2011-03-04 2014-09-23 The Procter & Gamble Company Apparatus for applying indicia having a large color gamut on web substrates
US8916261B2 (en) 2011-03-04 2014-12-23 The Procter & Gamble Company Web substrates having wide color gamut indicia printed thereon
US8927092B2 (en) 2011-03-04 2015-01-06 The Procter & Gamble Company Web substrates having wide color gamut indicia printed thereon
US8665493B2 (en) 2011-03-04 2014-03-04 The Procter & Gamble Company Web substrates having wide color gamut indicia printed thereon
US8920911B2 (en) 2011-03-04 2014-12-30 The Procter & Gamble Company Web substrates having wide color gamut indicia printed thereon
US8943957B2 (en) 2011-03-04 2015-02-03 The Procter & Gamble Company Apparatus for applying indicia having a large color gamut on web substrates
US8839717B2 (en) 2011-03-04 2014-09-23 The Procter & Gamble Company Unique process for printing multiple color indicia upon web substrates
US8758560B2 (en) 2011-03-04 2014-06-24 The Procter & Gamble Company Web substrates having wide color gamut indicia printed thereon
US8833250B2 (en) 2011-03-04 2014-09-16 The Procter & Gamble Company Apparatus for applying indicia having a large color gamut on web substrates
US8943959B2 (en) 2011-03-04 2015-02-03 The Procter & Gamble Company Unique process for printing multiple color indicia upon web substrates
US8985013B2 (en) 2011-03-04 2015-03-24 The Procter & Gamble Company Apparatus for applying indicia having a large color gamut on web substrates
DE102011119169A1 (en) * 2011-11-23 2013-05-23 Khs Gmbh Apparatus for applying equipment to containers
US9085130B2 (en) 2013-09-27 2015-07-21 The Procter & Gamble Company Optimized internally-fed high-speed rotary printing device
US10144016B2 (en) 2015-10-30 2018-12-04 The Procter & Gamble Company Apparatus for non-contact printing of actives onto web materials and articles
EP3426212B1 (en) 2016-03-11 2020-10-21 The Procter and Gamble Company Compositioned, textured nonwoven webs
WO2020028735A1 (en) 2018-08-03 2020-02-06 The Procter & Gamble Company Webs with compositions thereon
US11813148B2 (en) 2018-08-03 2023-11-14 The Procter And Gamble Company Webs with compositions applied thereto

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DE816104C (en) * 1949-05-13 1951-10-08 Guenther Wagner Fa Method and device for the uniform application of liquids to objects of all kinds
US2727462A (en) * 1952-10-16 1955-12-20 Gottscho Inc Adolph Inking rollers
US3044397A (en) * 1959-05-11 1962-07-17 Uarco Inc Inking mechanism for imprinters
US3158095A (en) * 1963-03-12 1964-11-24 Idento Label Company Inking roller for a printing apparatus or the like
FR1506076A (en) * 1965-12-29 1967-12-15 Ibm Built-in permanent inking device
US3594255A (en) * 1968-10-16 1971-07-20 William D Budinger Hickey roller and method
DE2144742A1 (en) * 1971-09-07 1973-03-22 Addressograph Multigraph Microporous resinous structures - made from emulsions of molten thermoplasts and incompatible liquids
DE2147307A1 (en) * 1971-09-17 1973-03-29 Wam M Osterhof Maschbau INK UNIT FOR PRINT EQUIPMENT
GB1426724A (en) * 1972-05-02 1976-03-03 Norprint Ltd Inking rollers
JPS5313449Y2 (en) * 1973-05-17 1978-04-11
JPS5345723B2 (en) * 1973-12-03 1978-12-08
JPS5512358Y2 (en) * 1974-08-29 1980-03-18
DE2517474A1 (en) * 1975-04-19 1976-10-28 Dreusicke & Co W Printing roll facing of impregnated non-woven fibres - tightly wound onto core, has capillary properties and low deformation

Also Published As

Publication number Publication date
NL7712045A (en) 1978-05-03
JPS6334937Y2 (en) 1988-09-16
CH616882A5 (en) 1980-04-30
GB1570545A (en) 1980-07-02
ATA879077A (en) 1982-10-15
NO773660L (en) 1978-05-03
AT371065B (en) 1983-05-25
JPS5359527A (en) 1978-05-29
DK143840C (en) 1982-04-05
DK143840B (en) 1981-10-19
SE433475B (en) 1984-05-28
IT1125800B (en) 1986-05-14
DE2748600A1 (en) 1978-05-11
NO147206C (en) 1983-02-23
BE860420A (en) 1978-03-01
SE7712183L (en) 1978-05-02
FR2369096B1 (en) 1984-08-31
JPS61120560U (en) 1986-07-30
DK486277A (en) 1978-05-02
AU508777B2 (en) 1980-04-03
ES464671A1 (en) 1979-01-16
FR2369096A1 (en) 1978-05-26
AU3024377A (en) 1979-05-10
NO147206B (en) 1982-11-15

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