CA1103830A - Fire retardant acrylic terpolymer composition and films thereof - Google Patents

Fire retardant acrylic terpolymer composition and films thereof

Info

Publication number
CA1103830A
CA1103830A CA290,361A CA290361A CA1103830A CA 1103830 A CA1103830 A CA 1103830A CA 290361 A CA290361 A CA 290361A CA 1103830 A CA1103830 A CA 1103830A
Authority
CA
Canada
Prior art keywords
fire retardant
phosphate
triorgano
film
parts
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
CA290,361A
Other languages
French (fr)
Inventor
Jin-Liang Wang
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Goodyear Tire and Rubber Co
Original Assignee
Goodyear Tire and Rubber Co
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Goodyear Tire and Rubber Co filed Critical Goodyear Tire and Rubber Co
Application granted granted Critical
Publication of CA1103830A publication Critical patent/CA1103830A/en
Expired legal-status Critical Current

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Classifications

    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/49Phosphorus-containing compounds
    • C08K5/51Phosphorus bound to oxygen
    • C08K5/52Phosphorus bound to oxygen only
    • C08K5/521Esters of phosphoric acids, e.g. of H3PO4
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/18Oxygen-containing compounds, e.g. metal carbonyls
    • C08K3/20Oxides; Hydroxides
    • C08K3/22Oxides; Hydroxides of metals
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/04Oxygen-containing compounds
    • C08K5/06Ethers; Acetals; Ketals; Ortho-esters
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/49Phosphorus-containing compounds
    • C08K5/51Phosphorus bound to oxygen
    • C08K5/52Phosphorus bound to oxygen only

Abstract

ABSTRACT OF THE DISCLOSURE
Flame retardant acrylic terpolymer compositions comprise the reaction product of (1) an alkyl acrylate or alkyl methacrylate where the alkyl radical contains 1 to 16 carbon atoms, (2) vinyl nitrile, and (c) a halogenated monomer selected from the class consisting of vinylidene chloride, halogenated phenyl acrylate, halogenated phenyl , compounded with a flame retardant plasticizer of triorgano phosphate, either alone or combined with decabromodiphenyl oxide or tris (B - chloroethyl) phosphate or the metal oxides of antimony and zinc, said compositions being useful as a film.

Description

This lnvention relates to novel fire retardant acrylic terpolymer composi-tions and films made from said composi-tion.
More par-ticularly, this inven-tion rela-tes to plas-ticized acrylic -terpolymer composi-tions suitable for making films -that pass the NFPA701 vertical flame test with rela-tively lo~ fire re-tardan-t additive loading.
The acryla-te polymers and copolymer composi-tions have required compou~ding with very high loadings of fire retar-dant additive to pass the vertical flame test of Method NFPA
701 but the high additive loadings have lowered the physical properties (tensile and modulus) of the compounded acr~late polymer or copolymer compositions. Therefore, their use in films or related products have not been widely accepted.
Unexpectedly, I ha~e discovered that some of the acry-lic -terpolymers can be compounded with relatively small amounts (less than 35 percent by weight) of fire retardant additives and pass the MFPA701 vertical flame test and the - resul-ting compounded acrylate terpolymers have good tensile strength and elongation and further exhibit good retention of physical properties a~ter 300 hours ~ccelerometer aging, Thus, these compounded acryla-te terpolymers yield ~ilms well -suited for inflatable structures, packaging films~ top coat-ings for floor tile and wall coverings and pond liners.
The flame retardant acrylic terpolymer compositions comprise an acrylic terpolymer of the mono~ers o~ Class A, B
and C, usually about 20 to 60 parts of A, 10 to 40 parts of B and 20 to 70 parts of C and a fire retardant additive, usually as a plasticizer~ -Representative monomers of Class A are the alkyl acry---1~

~38;~

late and alkyl methacryla-tes where the alkyl radical contains from one to abou-t 16 carbon atoms, especially preferred al~yl radicals are me-thyl, ethyl, bu-tyl and 2-ethylhexyl (2-E~).
Representatlve monomers o~ Class B are acryloni-trile (AN), methacrylonitrile (MAN) and ethacrylonitrile~
Representative monomers of Class C are vinylidene chlo-ride (also abbreviated as VDC), pentachlorophenyl methacrylate (also abbrevia-ted PCMA), 2~4,6-tribromophenyl methacrylate (also abbrevia-ted TBMA), as well as the halogenated phenyl lQ acryla-tes and phenyl methacrylates containing about 20 to 70 and pre~erably 50 to 60 percent by weight of halogen such as chloride or bromide.
Representa-tive fire retardant additives are the primary addi-tives, the -triorgano phosphates, sometimes called organo-phosphate esters, -those called the complementary additives, and the metal oxides of zinc and antimony, and the halogena-ted hydrocarbons. The triorgano phosphates are grouped generally as aryl, alkylaryl, alkyl and cycloalkyl, where the aryl and cycloalkyl radical contains 6 to 10 carbon atoms and the alkyl radical contains 1 to 20 carbon ato~s. The tri-organo phosphates can be triaryl, trialkyl, tricycloalkyl or mixtures of these radicals. Represen-tative radicals of these triorgano phosphates are -triphenyl, tricresyl~ xenyl, tritert-bu-tylphenyl, tertamylphenyl and their homologuesJ ~ lritertbu-tyl, tritertamyl, 2-ethylhexyl diphenyl, isodecyl diphenyl~
tributyl, trioctyl, tributoxyethyl, tris(2,3-dichloropropyl) and tris(2,3-dibromopropyl). Mixed commercial grade triorgano - phosphates are available as mixed triaryl phosphates, ab~re-viated as TAP, and isodecyl diphenyl phospha-te, abbreviated 3~
as IDDPP. The complementary additives are representecl by tris(betachloroethyl) phosphate, abbreviated as TBCEP, decabromodiphenyl oxide, hereinafter DBDP0.
Distearyl pentaerythritol diphosphite, hereinafter called W-618 and a liquid tin maleate as a thermcl~ stabi.l:izer, hereinafter called F-837 are additives someti.mes useful to stab:i.l:ize tlle polynler to relat:i.vely h:igh temperatures.
ln pa.rt:i.culclr, i.ll accordance w:ith the present :i.nvention, there is prov:ided a flame re~arclant polymer fi.lm comprising a terpolymer and about 10 to 40 parts of a fire retardant plasticizer per 100 parts of polymer, said terpolymer being a reaction product of (1) 20 to 60 weight percent 2-ethylhexyl acrylate, (2) 10 to 40 weight percent acrylonitrile, and (3) 20 to 70 weight percent halogenated monomer selected from the class consisti.ng of vinylidene chloride, halogenated phenyl acrylate, halogenated phenyl methacrylate containing 20 to 70 percent by weight of halogen and the fire retardant plasticizer being selected from the class consisting of a triorgano phosphate, alone or in combination with decabromodiphenyl oxide and metal oxides of antimony and zinc.
Preferably, the terpolymer is an addition polymer of 2-ethylhexyl acrylate, acrylonitrile and a third monomer selected from the class consisting of vinylidene chloride, pentachlorophenyl methacrylate and 2,4,6-tribromophenyl methacrylate.
Furthermore and preferably the fire retardant additive contains a triorgano phosphate in combination with at least one complementary additive selected from the class of decabromodiphenyl oxide, antimony o~ide and zinc oxide.
It has been found that the above compositions can be formed into films or other shapes having improved resistance to aging by incorporation of 0.5 to 4 parts, and preferably 1 to 2 parts of a light stabilizer such as
2-(2'-hydroxy-5'-methylphenyl) benzotriazole, called Tinuvin P , per 100 parts of acrylic terpolymer, together with 0.1 to 2.0 parts, and preferably 0.4 to 1 part of an antioxidant. Any of the usual antioxidants for ethylenic * Trade Mark ~
3~33~

double bonds can be utilized, but the preferred ones are 2,o-ditertbutyl-4-methylphenol, called ~Ø 26; ~,5-ditertbutyl-~1-hydroxy-hydrocinnamic acid triester ~ith l,3,5-tris(2-llydroxyethyl)-S-triazine-2,4,6-(II-1, 311, 5H) trione, callecl ~Ø 35; 2-(l-phenylet1lyl)-4-(l-p1lenylet11ylthio) phenol, clso called Ø 45, anc1 2,~,6-tris (3,5-ditortbutyl-4-11yc1roxybenzyl) mositylene, here-ir1clEter cullcc1 ~Ø 2~6.
Technic1ues Eor prèparation of the torpolymors include solut:ion, bulk, emulsiotl and suspension polymerizatlon. Initiators include all the initiators used for free radical polymerizatio1l such as organic peroxides, hydroperoxides, azo or diazo compounds, persulfates, redox systems, etc.
Emulsifiers include anionic, cationic, nonionic, or amphoteric. Modifiers include aliphat:ic, aryl mercaptans and disulfides, - 3a -.~

, f3, ~3~3~

CCl~, CBr~, CllI~ and CHC13, etc. Among these, mercaptans are the pref`erred ones. Crossl:inkers include divinyl ben-zene, tr:iallyl cyanura-te and e-thylene glycol clime-thacrylate, etc.
Polymeriza-tion may be carried o~l-t in -the presence of air, but faster reactions are observed in -the absence of ~` oxygen at -tempera-tures ranging from -30C. to 110C., al though preferred -temperatures range from abou-t 5C, to about 80C.
The acrylic terpolymers useful in this invention can be made by emulsion polymeriza-tion of a mix-ture of monomers A, B and C in desired percentages in a suitable reactor, viz.
an 8-ounce bottle or stirred reactor. Normally all monomers and initiators are charged to reactors, flushed with nitro-gen and then reacted at 50C. to about 32 percent solids in about 24 hours. For instance, a 100 parts of a monomeric mixture of -the desired mixture of monomers A, B and C, -to-ge-ther with 0.25 parts per hundred monomer (phm) potassium persulfate, 0.15 phm of tertiary dodecyl mercaptan, 0.3 phm of divinyl benzene (DVB)9 2.0 phm sodium lauryl sulfate and - 200 phm of distilled water. The reactor was cooled to roomtemperature and the terpolymer recovered by coagulation in 1.5 percent warm aqueous magnesium sulfate solu-tion, water washed and dried at 50C. overnight. Terpolymers consisting of 40/30/30 - 2 EHA/AN/PCMA, 40/30/30 - 2 EHA/AN/TBMA, 20/30/50 - 2 EHA/AN~VDC or 30/30!40 - 2 EHA/AN/VDG were made by the above recipe for use in the following examples where-in all par-ts and percentages are by weight unless otherwise designated. They have good fire retardancy and good tensile :

~4--3313~

strength and elongation and fur-ther exhibit good re-tention of physical proper-ties after 300 hours Accelerometer aging when incorpo.rated witl~ a phosphat;e plasticizer alone or :in combina-tion with comp].emen-tary addi-tives ln 10 -to 20 parts of decabro~odiphen~l oxi.de or tris(beta-chloroethyl) phos-phate, or :in combina-tion wi-th an-timony oxide and zinc oxide.
See Tables 1 and 2 for illus-tra-tion of -this practice.
Those skilled in -the art know that various ingredients such as lubricants, stabilizers~ pigmen-ts, toners, surfac-^tants, ultraviole-t absorbers, an-tioxidants, can be added to the film depending upon the intended use and nature thereof.
Tables 1 and 2 show compositions in accordance with the invention where compounded on a mill on a parts by weight basis using the recipes of Table 1, which was formed in-to a film of -the -thickness shown in Table 2 before determining the physical properties of the films shown in Table 2.

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Ll 1 1 1 1 I L~ ~ ~ I

Lr~ L~
V I I ¦ L~ L L

Cq ~ . ~ L L O
I O L L ~ ) C ~

¦ V ~ H

~ ~ ~ .1~ . C; E-l ~

H ~ ~ O I I H

~ I ¦ ~ r-l O O
~ ml ~ i~ C ~
0~ ~i I I 1~ 1 1 1 1 1 1 ~ IE~, r-l l Ll~ I r-i cl~ OL~L~ O LO C
r-l O C\l i I r-l I I I I I I I O

o o ~ ~ H
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Note: 1. Sample No. lA & lB = 40/30/30-2EHA/AN/PCMA:
No. 2A1 2B & 2C -- 40/30/30-2E~IA/AN/TBMA;
No. 3A, 3B & 3C = 20/30/50-2EHA/AN/VDC;
No. 4A-4~T = 30/30/40-2E~IA/AN/VDC
Note: 2. 0 = Opaque; T = Tra~sparen-t; SE = Self-ex-tinguishing.
rrabl 2 ~_ ~*
Ti~eModulus, Tensile Ultimate Sample expo- psi at S-trength, Elonga-]0 No. ~ 100%~ _ tion~ %
lA O 1280 2290 280 lA 100 1560 1620 140 lA 200 1620 1590 120 lA 300 1640 1640 130 lB o 1090 1710 240 lB 100 1230 1790 290 lB 200 1320 1550 180 lB 300 1310 1870 260 2C 300 1430 2200 240 ~-3B O 1840 2740 ~ 200
4~. 300 1520 2400 220 ~C O 1590 2670 230 4C 100 1980 3060 2~0 ~ ~ 3 ~ ~ ~

Table 2 (continued) Time Modulus, Tensile Ul-timate Sample expo- psi at Strength, Elonga-No.sure~hr 100% psi _ tion, ~F 100 1400 2670 2L~o L~F 200 1420 2850 260 4G 0 l0l~0 2030 200 4G 100 1~70 1580 140 4G 300 1470 2120 200 ..
;~ * Polymer film thickness = 14~26 mils While certain representative embodiments and details - have been shown for the purpose of illustrating the invention, it will be apparent to those skilled in this art that various changes and modifications may be made therein without depart-ing from the spirit or scope of the invention.

.

..~_

Claims (3)

THE EMBODIMENTS OF THE INVENTION IN WHICH AN EXCLUSIVE
PROPERTY OR PRIVILEGE IS CLAIMED ARE DEFINED AS FOLLOWS:
1. A flame retardant polymer film comprising a terpolymer and about 10 to 40 parts of a fire retardant plasticizer per 100 parts of polymer, said torpolymer being a reaction product of (1) 20 to 60 weight percent 2-ethylhexyl acrylate, (2) 10 to 40 weight percent acrylonitrile, and (3) 20 to 70 weight percent halogenated monomer selected from the class consisting of vinylidene chloride, halogenated phenyl acrylate, halogenated phenyl metha-crylate containing 20 to 70 percent by weight of halogen and the fire retardant plasticizer being selected from the class consisting of a triorgano phosphate, alone or in combination with decabromodiphenyl oxide and metal oxides of antimony and zinc.
2. The film of claim 1 wherein the terpolymer is an addition polymer of 2-ethylhexyl acrylate, acrylonitrile and a third monomer selected from the class consisting of vinylidene chloride, pentachlorophenyl methacrylate and 2,4,6-tribromophenyl methacrylate.
3. The film of claim 1 wherein the fire retardant additive contains a triorgano phosphate in combination with at least one complementary additive selected from the class of decabromodiphenyl oxide, antimony oxide and zinc oxide.
CA290,361A 1976-12-17 1977-11-07 Fire retardant acrylic terpolymer composition and films thereof Expired CA1103830A (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US751,935 1976-12-17
US05/751,935 US4110296A (en) 1976-12-17 1976-12-17 Fire retardant acrylic terpolymer composition and films thereof

Publications (1)

Publication Number Publication Date
CA1103830A true CA1103830A (en) 1981-06-23

Family

ID=25024153

Family Applications (1)

Application Number Title Priority Date Filing Date
CA290,361A Expired CA1103830A (en) 1976-12-17 1977-11-07 Fire retardant acrylic terpolymer composition and films thereof

Country Status (2)

Country Link
US (1) US4110296A (en)
CA (1) CA1103830A (en)

Families Citing this family (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4524170A (en) * 1983-04-25 1985-06-18 Milliken Research Corporation Flame retardant finishing composition for synthetic textiles
DE3636401A1 (en) * 1986-10-25 1988-04-28 Hoechst Ag TRANSPARENT POLYMER MATERIAL
DE3636399A1 (en) * 1986-10-25 1988-05-05 Hoechst Ag OPTICAL FIBER
US4927873A (en) * 1988-03-25 1990-05-22 Pennwalt Corporation Halophenyl ester flame retardants for polyphenylene ether resins
US5043374A (en) * 1988-03-25 1991-08-27 Atochem North America, Inc. Halogenated polyester flame retardants for polyphenylene ether, polyolefin and polyethylene terephthalate resins
IL86605A (en) * 1988-06-02 1992-02-16 Bromine Compounds Ltd Process for the polymerization of pentabromobenzylester monoacrylate
EP0421610B1 (en) * 1989-09-28 2003-05-14 Bromine Compounds Ltd. Flame retardant compositions
US5883144A (en) * 1994-09-19 1999-03-16 Sentinel Products Corp. Silane-grafted materials for solid and foam applications
AU6326796A (en) * 1996-03-05 1997-09-22 Conrad L. Hinsley Jr. Fire-retardant adhesive thermoplastic film

Family Cites Families (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2949432A (en) * 1957-09-12 1960-08-16 Chemstrand Corp Fiber-forming composition containing an acrylonitrile polymer plasticized with tri-(2-ethylhexyl) phosphate
US3061571A (en) * 1960-03-21 1962-10-30 American Cyanamid Co Flame retardant composition comprising an acrylonitrile cross-linked polyester resinand an organic phosphate
BE624340A (en) * 1961-11-02
NL125094C (en) * 1962-07-23 1963-07-28
US3300423A (en) * 1963-12-12 1967-01-24 Nat Starch Chem Corp Antimony oxide-vinylidene chloride copolymer emulsions
US3715310A (en) * 1968-07-17 1973-02-06 Bakelite Xylonite Ltd Fire-retardant compositions
DE2202791A1 (en) * 1972-01-21 1973-08-02 Roehm Gmbh FLAMEWORK ACRYLIC GLASS
US3929688A (en) * 1972-04-07 1975-12-30 Stauffer Chemical Co Bis(2,3-dibromopropyl)phosphate as a flame retardant for polymers
JPS5516181B2 (en) * 1972-04-21 1980-04-30
US3912792A (en) * 1972-08-04 1975-10-14 M & T Chemicals Inc Flame retardant compositions

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Publication number Publication date
US4110296A (en) 1978-08-29

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