AU719719B2 - Electrical connector and cable termination system - Google Patents

Electrical connector and cable termination system Download PDF

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Publication number
AU719719B2
AU719719B2 AU28400/97A AU2840097A AU719719B2 AU 719719 B2 AU719719 B2 AU 719719B2 AU 28400/97 A AU28400/97 A AU 28400/97A AU 2840097 A AU2840097 A AU 2840097A AU 719719 B2 AU719719 B2 AU 719719B2
Authority
AU
Australia
Prior art keywords
connector
body
cable termination
termination system
ring
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
AU28400/97A
Other versions
AU2840097A (en
Inventor
Jonathan David Bell
Nicholas Mark Jones
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Amphenol Corp
Original Assignee
Amphenol Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority to GB9614288 priority Critical
Priority to GB9614288A priority patent/GB2315167B/en
Application filed by Amphenol Corp filed Critical Amphenol Corp
Publication of AU2840097A publication Critical patent/AU2840097A/en
Application granted granted Critical
Publication of AU719719B2 publication Critical patent/AU719719B2/en
Anticipated expiration legal-status Critical
Application status is Ceased legal-status Critical

Links

Classifications

    • HELECTRICITY
    • H01BASIC ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R9/00Structural associations of a plurality of mutually-insulated electrical connecting elements, e.g. terminal strips or terminal blocks; Terminals or binding posts mounted upon a base or in a case; Bases therefor
    • H01R9/03Connectors arranged to contact a plurality of the conductors of a multiconductor cable, e.g. tapping connections
    • H01R9/032Connectors arranged to contact a plurality of the conductors of a multiconductor cable, e.g. tapping connections for shielded multiconductor cable
    • HELECTRICITY
    • H01BASIC ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/56Means for preventing chafing or fracture of flexible leads at outlet from coupling part
    • H01R13/567Traverse cable outlet or wire connection
    • HELECTRICITY
    • H01BASIC ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/648Protective earth or shield arrangements on coupling devices, e.g. anti-static shielding
    • H01R13/658High frequency shielding arrangements, e.g. against EMI [Electro-Magnetic Interference] or EMP [Electro-Magnetic Pulse]
    • H01R13/6581Shield structure
    • H01R13/6582Shield structure with resilient means for engaging mating connector
    • H01R13/6583Shield structure with resilient means for engaging mating connector with separate conductive resilient members between mating shield members
    • H01R13/6584Shield structure with resilient means for engaging mating connector with separate conductive resilient members between mating shield members formed by conductive elastomeric members, e.g. flat gaskets or O-rings
    • HELECTRICITY
    • H01BASIC ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R35/00Flexible or turnable line connectors, i.e. the rotation angle being limited
    • H01R35/04Turnable line connectors with limited rotation angle with frictional contact members
    • HELECTRICITY
    • H01BASIC ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/62Means for facilitating engagement or disengagement of coupling parts or for holding them in engagement
    • H01R13/622Screw-ring or screw-casing
    • HELECTRICITY
    • H01BASIC ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • H01R43/20Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for assembling or disassembling contact members with insulating base, case or sleeve
    • H01R43/24Assembling by moulding on contact members
    • HELECTRICITY
    • H01BASIC ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R9/00Structural associations of a plurality of mutually-insulated electrical connecting elements, e.g. terminal strips or terminal blocks; Terminals or binding posts mounted upon a base or in a case; Bases therefor
    • H01R9/03Connectors arranged to contact a plurality of the conductors of a multiconductor cable, e.g. tapping connections
    • H01R9/05Connectors arranged to contact a plurality of the conductors of a multiconductor cable, e.g. tapping connections for coaxial cables
    • H01R9/0518Connection to outer conductor by crimping or by crimping ferrule

Description

AUSTRALIA

PATENTS ACT 1990 COMPLETE SPECIFICATION NAME OF APPLICANT(S): Amphenol Corporation ADDRESS FOR SERVICE: DAVIES COLLISON CAVE Patent Attorneys 1 Little Collins Street, Melbourne, 3000.

INVENTION TITLE: Electrical connector and cable termination system The following statement is a full description of this invention, including the best method of performing it known to me/us:la This invention relates to electrical connectors, and in particular to a combined connector and cable termination system.

Combined connector and cable termination systems are available which allow the cable to leave the connector area at an angle to the mating axis of the connector portion.

S* Typically this angle may be 900. Furthermore the connector 0" i0 may depart at any given orientation relative to the mating connector axis, and different connector and cable terminations are provided for different orientations of departure of the cable relative to the connector portion.

We have appreciated that considerable economies would be obtained if a connector and cable termination system were available which allowed the orientation of the departure of the cable around the connector axis to vary in use. This will then enable a single system to be used in a much wider variety of situations, and also ensures that in any given situation a degree of flexibility is available. However, rotational movement in a connector construction is generally to be avoided, as it can lead to rupture of the conductors, loss of integrity of an electromagnetic interference screen, and inadvertent disconnection of the connector parts.

The present invention is defined in the independent claims below, to which reference should now be made.

Advantageous features of the invention are set forth in the appendant claims.

The invention will be described by way of example with reference to the drawings, in which: 2 Figure 1 is a longitudinal sectional view through a first connector and cable termination system embodying the invention; Figure 2 is an end view taken on the arrow B in s Figure 1 of the connector and cable termination system of Figure 1; Fiaure 3 is a section through the connector and cable termination system of Figure 1 taken on the line A-A; Figure 4 is a view similar to Figure 1 of a second o 0 connector and cable termination system embodying the o invention; and Figure 5 is a view similar to Figure 1 of a third connector and cable termination system embodying the invention.

15 The connector and cable termination system embodying the invention and illustrated in Figures 1 to 3 is designed for a harsh environment and is for use with screened cables comprising one or more internal conductors, for example a ooee so-called coaxial connector.

The connector and cable termination system ""illustrated in Figure 1 comprises a generally-cylindrical 99 plug body 12 provided with a coupling ring 14 secured to it by a retaining ring 16. The plug body 12 contains an insulator 18 through which pass two (in this case) male connector pins 20. The connector pins 20 mate with female connector receptacles on a mating fixed connector (not shown). The lefthand or mating portion of the connector, comprising the coupling ring 14, insulator 18, and pins and the lefthand portion of the plug body 12 are of conventional construction and are not, therefore, described in detail.

Figure 2 is an end view of the connector taken in the direction of the arrow B in Figure 2. Figure 2 shows a number of keys 21 which ensure that the connector is only 3 coupled to the correct mating connector, and is coupled to it with the correct orientation about the central longitudinal axis of the connector. To this end there are a single major key 21a, at the top as seen in Figure 2, and S four minor keys 21b, shown around the bottom half of the connector. The major key serves to indicate and ensure the correct orientation of the plug body in relation to the socket member of the mating connector, and the minor keys are differently positioned for different connectors, so that io each connector can only mate with a mating connector which has correspondingly-located keyways.

The righthand or remote portion (as seen in Figure 1) of the plug body 12 is surrounded by an outlet body 22. The outlet body 22 has a first portion 24 at the lefthand end as seen in Figure 1 of relatively larger diameter, a second .portion 26 to the right as seen in Figure 1 and which is of relatively smaller diameter, an intermediate portion 48 between the first portion 24 and the second portion 26, and ~a rear boss 58 which lies rearwardly of the second portion 26 (to the right in Figure The plug body 12 carries a relatively wider portion 28 which is opposed to the first portion 24 of the outlet body, and a relatively narrower portion 30 opposed to the second narrower portion 26 of the outlet body. The wider portion 28 of the plug body has a recess 32 for receiving a conductive resilient O-ring 34, which provides a degree of sealing between the plug body 12 and the outlet body 22. The narrower portions 30,26 of the plug body and outlet body carry corresponding recesses 36,38 which receive a retention ring 40. The righthand end of the plug body 12 is provided with a sloping cam surface 42.

To assemble the plug body into the outlet body, the retention ring 40 is first inserted into the recess 38 in the internal face of the outlet body 22, and the plug body 12 is then forced axially into the outlet body.

4 The retention ring 40 rides over the cam surface or taper 42 until it engages with the slot 36, thereby securing the plug body and the outlet body and inhibiting relative axial movement, while permitting rotational movement.

Between the wider portion and narrower portion of the plug body 12 and outlet body 22, is an intermediate portion comprising a portion 46 on the plug body of the same diameter as the narrower portion, but being provided with a key 50 which extends over a small circumferential extent.

This is shown in Figure 3. The intermediate portion 48 of the outlet body carries a recess 52 which permits the plug body 12 to rotate, with the key 50 riding in the recess 52, except for an inwardly-projecting detent 54 on the outlet body 22 at one location around the circumference of the recess 50. The co-operation of the key 50 and detent 54 is such that the outlet body 22 and the plug body 12 can rotate relative to each other by an angle approaching but not *exceeding 3600 or one revolution. At least 1800 of rotary movement will be provided, and preferably in excess of 2700.

The incoming cable 60 approaches the outlet body and the plug body at an angle, as shown an angle of 900, to the major mating axis C of the connector. The incoming cable is of a conventional type having an outer sheath 62, a tinned copper conducting braid 64, an insulative spacer 66, and a number of conductors 68. In this case there are two conductors 68. The conductors 68 are crimped or soldered to the ends of the respective connectors pins 20. The spacer 66 is cut off to the length shown. The braid 64 is led over the rear boss 58 on the outlet body 22, which, as shown, is of narrower diameter than the rest of the outlet body. A ferrule 70, diagrammatically shown, is crimped over the end portion of the braid 64 to secure it to the boss 58 of the outlet body, and ensure an electrical connection between the braid and the boss. Then a piece of heat-shrink tubing 72 5 is placed over the braid where it emerges from the outer sheath, and passes over the braid and the ferrule 70. It is heated to collapse it onto the braid and ferrule. Finally, the assembly is placed in a mould and a HYTREL over-moulding 74 is formed by injection moulding. HYTREL is a registered trade mark of E.I. du Pont de Nemours and Company. During this process, the heat-shrink tubing stops HYTREL from passing through the braid into the interior of the assembly.

The over-moulding 74 acts as an environmental seal and also i provides some strain relief. Alternative over-moulding ~materials include PVC or silicon rubber.

The braid 64 is clamped to the outlet body 22 by the *o ferrule 70 to provide a continuous ground path for S"electromagnetic compatibility (screening) purposes, but also 15 provides strain relief for the cable. The O-ring 34 is made from a conductive material to form part of the electrical path from the plug body 12 to the braid 64.

In this way the cable is secured to the outlet body.

~The outlet body is however able to rotate over the plug body, thus allowing the cable to be led away from the S"assembly at any desired angle or orientation around the q o* longitudinal axis C of the connector, as seen in the Figure 2 direction. The amount of rotation is limited by the key 50 and detent 54, and the extreme positions 76 and the middle position 78 are indicated in outline in Figure 3.

Between the extreme positions, the user of the connector can rotate the cable assembly through a controlled angle relative to the major key 21a on the plug body. However, some resistance to rotation is provided by the O-ring 34, which is in compression between the plug body 12 and the outlet body 22. This resistance is preferably sufficient to prevent the outlet body from rotating under the weight of the cable so that it remains in the desired position.

6- The ability for the plug body and the cable to relatively rotate about the major mating axis C of the plug body enables users to modify the orientation of the cable assemblies embodying the invention in situ on their equipment. This is particularly useful when, as is commonly the case, the equipments vary from one to another. It avoids the need to have ready several different connector and cable termination systems for the different equipments.

Two modifications of the connector shown in Figure 1 10 are shown in Figures 4 and 5 respectively. Referring first to Figure 4, the second connector system embodying the invention shown in this figure is similar to the connector system of Figure 1, except that a grounding spring 80 is included behind the O-ring. The grounding spring 80 is 15 positioned around the wider portion of the plug body 12 adjacent the O-ring 34, and is in contact with the first portion 24 of the outlet body 22. The grounding spring provides surer electrical continuity between the braid and the plug body. The O-ring of this embodiment is nonconductive and does not now provide the electrical path between the outlet body and the plug body. The O-ring 34 again both provides a sealing function between the plug body and the outlet body, and provides limited frictional resistance to relative rotation of the outlet body and the plug body. It will be seen that the outlet body is shaped to conform closely to the shape of the plug body in the region 56 where it is opposed to the cam surface or taper 42. To compensate for the greater length of the connector required to accommodate the grounding spring as well as the O-ring, the coupling ring 14 is made shorter in length.

Referring now to Figure 5, the third connector embodying the invention shown in this figure is similar to the connector system of Figure 4, except that the O-ring 34 is in a different location. A grounding spring 80 is again P:\OPER\KAT\28400-97.RES 15/3/00 -7included. The grounding spring 80 is, as in Figure 4, positioned around the wider portion of the plug body 12 and is in contact with the first portion 24 of the outlet body 22. The grounding spring provides surer electrical continuity between the braid and the plug body. The O-ring 34 is now located in an annular recess 82 in the outlet body 22 opposed to the cam surface or taper 42, in fact in the region 56. The O-ring of this embodiment is non-conductive and does not provide the electrical path between the outlet body and the plug body. The O-ring 34 yet again both provides a sealing function between the plug body and the outlet body, and provides limited frictional resistance to relative rotation of the outlet body and the plug body. The arrangement of Figure 5 has the advantage over Figure :4 that it is not necessary to use a shortened coupling ring, as S1:. 5 the length of the connector is not extended.

It is seen therefore that the order in which the various components can be located between the plug body and the outlet o.

o body can be changed. That is to say, the retention ring 40, key and recess 52 limiting relative rotation, grounding spring o 20 80, and O-ring 34 can be placed in a different order from those illustrated.

Throughout this specification and the claims which follow, unless the context requires otherwise, the word "comprise", and .".variations such as "comprises" and "comprising", will be understood to imply the inclusion of a stated integer or step or group of integers or steps but not the exclusion of any other integer or step or group of integers or steps.

~'4r oQ':

Claims (1)

  1. 55.5 body part; rotation-limiting engaging means on the outlet part and the first connector body part for permitting relative rotation by at least 1800 but inhibiting relative rotation in excess of 3600; and an O-ring of resilient material between the outlet body and the first connector body part and adapted to provide a limited degree of frictional resistance to the relative rotation of the outlet body and the first connector body part. 9 2. An electrical connector and cable termination system according to claim i, in which the O-ring is formed of conductive material. 3. An electrical connector and cable termination system according to claim 1 or 2, in which the retention means comprises a retention ring engageable in opposed recesses in the first connector body and the outlet body, and including a taper surface over which the retention ring slides during assembly of the outlet body to the plug body. 4. An electrical connector and cable termination system according to claim 3, in which the O-ring engages the taper oo surface. oeoo An electrical connector and cable termination system according to any preceding claim, further comprising a 15 grounding spring located between the first connector part and the outlet body. eo o•6. An electrical connector and cable termination system oooo substantially as herein described with reference to the embodiments shown in the drawings. DATED this 15th day of March, 2000 AMPHENOL CORPORATION By its Patent Attorneys Davies Collison Cave Q) j3 K,
AU28400/97A 1996-07-08 1997-07-02 Electrical connector and cable termination system Ceased AU719719B2 (en)

Priority Applications (2)

Application Number Priority Date Filing Date Title
GB9614288 1996-07-08
GB9614288A GB2315167B (en) 1996-07-08 1996-07-08 Electrical connector and cable termination system

Publications (2)

Publication Number Publication Date
AU2840097A AU2840097A (en) 1998-01-15
AU719719B2 true AU719719B2 (en) 2000-05-18

Family

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Family Applications (1)

Application Number Title Priority Date Filing Date
AU28400/97A Ceased AU719719B2 (en) 1996-07-08 1997-07-02 Electrical connector and cable termination system

Country Status (8)

Country Link
US (1) US5882226A (en)
EP (1) EP0818854B1 (en)
AT (1) AT225986T (en)
AU (1) AU719719B2 (en)
CA (1) CA2209507A1 (en)
DE (2) DE69716176D1 (en)
ES (1) ES2184962T3 (en)
GB (1) GB2315167B (en)

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GB2315167B (en) 1999-04-21
DE69716176D1 (en) 2002-11-14
AU2840097A (en) 1998-01-15
EP0818854A1 (en) 1998-01-14
US5882226A (en) 1999-03-16
GB9614288D0 (en) 1996-09-04
ES2184962T3 (en) 2003-04-16
GB2315167A (en) 1998-01-21
CA2209507A1 (en) 1998-01-08
AT225986T (en) 2002-10-15
EP0818854B1 (en) 2002-10-09
DE69716176T2 (en) 2003-08-07

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