AU682761B2 - Absorbent articles - Google Patents

Absorbent articles

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Publication number
AU682761B2
AU682761B2 AU19609/95A AU1960995A AU682761B2 AU 682761 B2 AU682761 B2 AU 682761B2 AU 19609/95 A AU19609/95 A AU 19609/95A AU 1960995 A AU1960995 A AU 1960995A AU 682761 B2 AU682761 B2 AU 682761B2
Authority
AU
Australia
Prior art keywords
sheet
weight
absorbent article
polypropylene
crystalline polyolefin
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
AU19609/95A
Other versions
AU1960995A (en
Inventor
Yoshiaki Kumamoto
Katsushi Maeda
Shingo Odajima
Yoshihiro Sakai
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Kao Corp
Original Assignee
Kao Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Kao Corp filed Critical Kao Corp
Publication of AU1960995A publication Critical patent/AU1960995A/en
Application granted granted Critical
Publication of AU682761B2 publication Critical patent/AU682761B2/en
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

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Classifications

    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61FFILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F13/00Bandages or dressings; Absorbent pads
    • A61F13/15Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
    • A61F13/51Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators characterised by the outer layers
    • A61F13/514Backsheet, i.e. the impermeable cover or layer furthest from the skin
    • A61F13/51401Backsheet, i.e. the impermeable cover or layer furthest from the skin characterised by the material
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61LMETHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
    • A61L15/00Chemical aspects of, or use of materials for, bandages, dressings or absorbent pads
    • A61L15/16Bandages, dressings or absorbent pads for physiological fluids such as urine or blood, e.g. sanitary towels, tampons
    • A61L15/22Bandages, dressings or absorbent pads for physiological fluids such as urine or blood, e.g. sanitary towels, tampons containing macromolecular materials
    • A61L15/24Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds; Derivatives thereof
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L23/00Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
    • C08L23/02Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
    • C08L23/10Homopolymers or copolymers of propene
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/249921Web or sheet containing structurally defined element or component
    • Y10T428/249953Composite having voids in a component [e.g., porous, cellular, etc.]
    • Y10T428/249978Voids specified as micro
    • Y10T428/24998Composite has more than two layers
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T442/00Fabric [woven, knitted, or nonwoven textile or cloth, etc.]
    • Y10T442/60Nonwoven fabric [i.e., nonwoven strand or fiber material]
    • Y10T442/647Including a foamed layer or component
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T442/00Fabric [woven, knitted, or nonwoven textile or cloth, etc.]
    • Y10T442/60Nonwoven fabric [i.e., nonwoven strand or fiber material]
    • Y10T442/647Including a foamed layer or component
    • Y10T442/651Plural fabric layers
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T442/00Fabric [woven, knitted, or nonwoven textile or cloth, etc.]
    • Y10T442/60Nonwoven fabric [i.e., nonwoven strand or fiber material]
    • Y10T442/674Nonwoven fabric with a preformed polymeric film or sheet
    • Y10T442/678Olefin polymer or copolymer sheet or film [e.g., polypropylene, polyethylene, ethylene-butylene copolymer, etc.]

Description

ABSORBENT ARTICLES
TECHNICAL FIELD
This invention relates to an absorbent article. More particularly, it relates to an absorbent article comprising a porous sheet which exhibits excellent tensile strength and high molding productivity as well as excellent moisture permeability and resistance to water pressure.
BACKGROUND ART
Porous sheets for absorbent articles have conventionally been produced by a process comprising molding a molten mixture of a polyolefin, such as polyethylene or polypropylene, and 40% by weight or more of an inorganic filler into a sheet and monoaxial- ly or biaxially stretching the resulting sheet.
Porous sheets obtained by the above process are excellent in air- and moisture-permeability and cause no moisture condensation and are therefore useful as wall paper and wrapping paper. Addition of softness to these excellent properties makes the porous sheet suitable for use as an element of absorbent articles such as a back sheet of disposable diapers. In order to obtain soft porous sheets, it has been proposed to use linear low-density polyethylene as a polyolefin. However, the conventional porous sheet has the following disadvantages for use as an element of ab¬ sorbent articles such as disposal diapers.
For example, commonly employed disposal diapers are fabricated from an absorbent member for absorbing excreta such as urine, a topsheet which covers the surface of the absorbent member and is directly applied to the skin, and a back sheet which covers the back side of the absorbent member and prevents leakage, these three parts being adhered together into a unitary body. The top and bottom ends and side edges of the diaper corresponding to the waist portion and a crotch portion are made stretchable for tight-fit to prevent leakage. The disposable diapers also have a fastening means such as tapes, with which the diaper is fitted to a wearer's body in use. The above-mentioned porous sheet is used as the back sheet.
The above-mentioned tapes provided for fasten¬ ing (so-called fastening tapes) mostly have a width of about 25 to 35 mm for convenience of handling. Howev¬ er, when the fastening tape is unfastened to adjust the position of the diaper for a better fit or to see if urine has been discharged or not, the tape cannot be peeled without tearing the soft back sheet due to lack of strength. This being the case, the diaper must be changed with a new one. In order to avoid this, it has been proposed to provide wide tapes having a release surface (so-called landing tapes or target tapes) on the front side back sheet, on which fastening tapes may be removably adhered.
However, many problems are posed by the use of landing tapes. That is, the kinds of diaper constitut¬ ing members and processes of production of diapers increase. A landing tape is more costly than any other diaper constituting members, so that use of the landing tape with a sufficient width increases the cost. In addition, even with a wide landing tape, cases are sometimes met with depending on the body size of a wearer, in which a fastening tape is adhered to the back sheet outside the landing tape area and cannot be stripped off.
Japanese Patent Application Laid-open 5-98057 discloses a high strength porous sheet obtained by blow molding a composition comprising a specific polyolefin, a filler, a specific plasticizer and a radical genera¬ tor, and monoaxially stretching the blown film in the machine direction.
Although the sheet disclosed has nearly twice as much strength as a porous sheet obtained by a con¬ ventional process (a molten mixture of a polyolefin and an inorganic filler is molded into a sheet followed by stretching) , such a degree of improvement is still insufficient for eliminating the necessity of landing tapes. In addition, since the use of the radical generator makes melt flow properties of the molded resin composition different from those of the composi¬ tion before molding, it is difficult to recycle inevi¬ tably produced in the course of the production, result¬ ing in reduced productivity.
Further, Japanese Patent Application Laid-open 5-38011 (corresponding to USP 4,539,256) discloses a microporous sheet obtained by a process comprising melt-blending a specific crystallizable polymer and a specific compound miscible with that polymer, molding the mixture into a sheet, causing phase separation to occur during a cooling step, and stretching the result¬ ing sheeting.
Although the microporous sheet disclosed has two or three times as high strength as a sheet obtained by the conventional process (a molten mixture of a polyolefin and an inorganic filler is molded into a sheet followed by stretching), the strength still does not reach a sufficient level for making landing tapes needless. According to the present inventors' study, a porous sheet withstanding removal of a fastening tape therefrom is required to have at least 4 times, prefer¬ ably 5 times, as high strength as a porous sheet ob¬ tained by the conventional process.
Besides, compared with the above-described conventional process for producing a porous sheet, the process for producing a microporous sheet as disclosed in the above patent involves problems that scattering of the compound miscible with the crystallizable polym¬ er causes pollution of the working environment, and that wear of a screw and scorching of the polymer are likely to occur, so that the molding should be suspend¬ ed occasionally for the molding machine to be taken apart and cleaned, resulting in poor industrial productivity.
DISCLOSURE OF THE INVENTION
An object of the present invention is to pro¬ vide an absorbent article such as a disposable diaper comprising a porous sheet as a back sheet, in which the porous sheet exhibits markedly excellent tensile strength as well as moisture permeability and resist¬ ance to water pressure and can be produced at high productivity so that the diaper is inexpensive and easy to use. That is, the diaper can be fastened by adher¬ ing a fastening tape to any position of the back sheet regardless of the body size of a wearer with no need of providing a landing tape.
As a result of extensive investigations, the present inventors have found that the above object is accomplished by using a porous sheet made of specific polypropylene as a back sheet of an absorbent article. The present invention has been reached based on this finding.
The present invention provides an absorbent article comprising a liquid permeable topsheet, a liquid impermeable back sheet and an absorbent member interposed between said topsheet and said back sheet, said absorbent article being characterized ,in that: said back sheet comprises a porous sheet ob¬ tainable by preparing, by melt blending, a melt blended solution comprising 30 to 90 parts by weight of a crystalline polyolefin and 10 to 70 parts by weight of a compound with which said crystalline polyolefin is miscible and in which said crystalline polyolefin will dissolve at or above the melting point of said crystal¬ line polyolefin but which will phase separate below the melting point of said crystalline polyolefin, molding said melt blended solution into a sheet, and stretching said sheet at least in one direction; and said crystalline polyolefin is a polypropylene having a weight average molecular weight (Mw) to number average molecular weight (Mn) ratio (Mw/Mn) of more than 6.0.
BRIEF DESCRIPTION OF THE DRAWINGS
Fig. 1 is a perspective view of a disposable diaper as one embodiment of the absorbent article of the present invention.
Fig. 2 is a perspective view of the disposable diaper shown in Fig. 1 in an unfolded condition and having a part thereof cut away.
DETAILED DESCRIPTION OF THE INVENTION
The absorbent article according to the present invention will be described below in detail.
The absorbent article of the present invention is characterized by having the above-described porous sheet as a back sheet.
The crystalline polyolefin which is used in the porous sheet is polypropylene having a weight average molecular weight (Mw) to number average molecular weight (Mn) ratio (Mw/Mn) of more than 6.0, preferably more than 6.3.
An Mw/Mn ratio is a measure of molecular weight distribution. As long as the Mw/Mn ratio of the poly¬ propylene is more than 6.0, when the polypropylene is melt-blended with, for example, not less than 20% by weight of the above-mentioned compound such as mineral oil, the mineral oil rapidly dissolves in the polypro¬ pylene so that they can be mixed in a stable manner.
If it is 6.0 or smaller, which means a narrow molecular weight distribution of the polypropylene, the polypropylene exhibits instable dissolving properties with respect to the aforesaid compound such as mineral oil. This being the case, it is difficult to mix the polypropylene and the mineral oil at a prescribed mixing ratio. Additionally, in using a twin-screw extruder, a vent-up phenomenon occurs, and mixing cannot be effected smoothly, failing to perform extru¬ sion stably.
The polypropylene having the above-specified molecular weight distribution can easily be obtained by polymerizing propylene in multiple stages in the pres¬ ence of a prescribed catalyst. In more detail, an organoaluminum compound or a reaction product of an organoaluminum compound and ethyl ether is reacted with titanium tetrachloride to obtain a solid reaction product, which is further reacted with ethyl ether and titanium tetrachloride to obtain a solid reaction product. The resulting solid reaction product is combined with an organoaluminum compound and an aromat¬ ic carboxylic acid ester (a) to prepare a catalyst system having an aromatic carboxylic acid ester (a) to solid reaction product (b) molar ratio (a/b) of 0.1 to 10.0. The above-described polypropylene can easily be obtained by a multi-stage polymerization process in the presence of the thus prepared catalyst system in such a manner, for example, that 35 to 65% by weight of the total polymer is produced in the first stage and the balance, 35 to 65% by weight, is produced in the second and following stages.
The polypropylene preferably has a weight average molecular weight between 300,000 and 600,000 and a melting point between 155° C and 170° C.
The polypropylene may be any of a homopolymer, a block copolymer or a random copolymer, or a mixture of two or more thereof. As long as the effects of the present invention are not impaired, the polypropylene may be used in combination with other polymers such as polyethylene.
Beside to the above-mentioned Mw/Mn ratio, it is preferable that the polypropylene satisfies the relationship: 1.00 >. P J> 0.015 log MI + 0.955, wherein P is an isotactic pendant content; and MI is a melt index.
The isotactic pendant content (P) is indicative of crystallinity of polypropylene.
With P and MI satisfying the relationship 1.00 .> P >. 0.015 log MI + 0.955, the polypropylene exhibits high crystallinity and improved rigidity. If P is less than 0.015 log MI + 0.955, the polypropy¬ lene has reduced rigidity so that the porous sheet may have to have a large thickness for assuring rigidity necessary as a back sheet, which leads to an increase of cost.
The MI of the polypropylene preferably ranges from 0.03 to 2.0 g/10 min.
If the MI is less than 0.03, the molten polymer needs increased power in granulation or molding because of its poor fluidity, which is not only uneconomical but hinders speeding up of production. If it exceeds 2.0, the molten resin has reduced tension. It follows that, for example, a tubular film of the polypropylene is hard to lift in blown film extrusion, and sheeting becomes instable.
The polypropylene satisfying the above rela¬ tionship can be prepared by, for example, the process disclosed in Japanese Patent Publication 64-5051, p. 7, col. 13, 1. 44 to p. 8, col. 15, 1. 9..
The compound which is used in the porous sheet is a compound with which said crystalline polyolefin is miscible and in which said crystalline polyolefin will dissolve at or above the melting point of said crystal- line polyolefin but which will phase separate below the melting point of said crystalline polyolefin.
The compound is not particularly limited as long as it possesses the above-mentioned characteris¬ tics. Suitable examples include mineral oils such as liquid paraffin, synthetic lubricating oils, dioctyl phthalate, diethyl phthalate, triethylene glycol, dibutyl phthalate, and esters of phthalic acid, trimel- litic acid, pyromellitic acid and/or an aliphatic polybasic carboxylic acid and an alkyl alcohol.
The porous sheet to be used in the present invention is a porous sheet obtainable by preparing, by melt blending, amelt blended solution comprising 30 to 90 parts by weight, preferably 60 to 80 parts by weight, of a crystalline polyolefin and 10 to 70 parts by weight,preferably 20 to 40 parts by weight, of the compound, molding the melt blended solution into a sheet, and stretching the sheet at least in one direc¬ tion.
If the proportion of the crystalline polyolefin is less than 30 parts by weight, the. stretched sheet obtained has poor fabricability due to shortage of the matrix resin and, when rolled, undergoes collapse of fine pores or bleeding of the compound, such as mineral oil. If it exceeds 90 parts by weight, fine pores affording moisture permeability cannot be formed by stretching.
The temperature suitable for melt blending is at or above the melting point of the crystalline polyo¬ lefin, preferably ranging from 180 to 250 * C. Melt blending for preparing a melt blended solution can be carried out in a twin-screw extruder. Polypropylene pellets are fed into a hopper in an constant amount, while the compound is fed into the vent of the twin- screw extruder.
In carrying out sheeting, the melt blended solution is preferably once cooled to prepare pellets of the blend. The pellets are blow molded by extrusion through a circular die of a single-screw extruder, or the pellets is blow molded by extrusion through a circular die connected to the tip of a twin-screw extruder via a gear pump.
In the sheeting, the following additives may be added to the melt blended solution in the amounts described below, all based on the total melt blended solution, if desired. a) 0.5% by weight or less of a nucleating agent which controls the crystal size of polypropylene, such as aluminum p-tert-butylbenzoate, 1,2,3,4-dibenzy- lidene sorbitol or 1, 2, 3 , 4-di- (p-ethylbenzylidene) sorbitol; b) 1% by weight or less of an inorganic filler for tear prevention, such as anhydrous silica or zeol¬ ite; c) 20% by weight or less of an opacifying inorganic filler, such as titanium oxide, barium sul- fate, calcium carbonate or talc; and d) 0.05% by weight or less of a colorant, such as Phthalocyanine Blue, Quinacridone Red, Dioxane Violet or Isoindolinone.
In using the nucleating agent, it is preferably added as a nucleating agent masterbatch. The nucleat¬ ing agent masterbatch is a pelletized mixture prepared by mixing a nucleating agent and a resin, such as polypropylene or polyethylene, with a solvent.
Stretching of the sheet is preferably conducted at a stretching temperature of 10 to 80° C to a stretch¬ ing ratio of 1.2 to 3 either monoaxially or biaxially.
The micro pores formed on stretching preferably have a pore size of 0.05 to 1 . m. The porous sheet preferably has a density of 0.7 to 0.85 g/cm3, a basis weight of 10 to 60 g/m2, and a thickness of 20 to 70 μm.
The method for obtaining the porous sheet of the present invention will be illustrated by way of a specific example, molding method (1). Molding Method (1):
The melt blended solution comprising polypropy¬ lene and the compound at a prescribed ratio and, if desired, various additives is extruded by a twin-screw extruder (diameter: 45 mm; L/D: 33.5) at 230 ° C into strands, cooled in a water bath, and pelletized by an pelletizer to prepare compounded pellets. The polypro¬ pylene is fed into a hopper, while the compound is fed into the middle part of the extruder by means of a diaphragm pump.
The compounded pellets are fed into an air cooling type blown-film extrusion machine, extruded from a circular die having a diameter of 200 mm at 210° C, and cooled by air at 20° C blown from an air ring while being taken up at a take-up speed of 6 m/min to obtain a blown tube having a blow-up ratio of 2, a flat width of about 630 mm, and a thickness of about 50 μm. When a nucleating agent is added, a nucleating agent masterbatch and polypropylene are previously dry blend¬ ed at a prescribed ratio and fed into the blown-film extrusion machine.
The resulting sheet is monoaxially stretched in the machine direction at 50 * C at a stretching ratio of 1.5 by means of a roller stretcher and subjected to annealing at 120 ° C to obtain a porous sheet. The resulting porous sheet has a thickness of about 40 μm.
The thus obtained porous sheet preferably has a moisture permeability of 0.5 to 4.0 g/100 cm2,hr. The porous sheet preferably has a yield strength (the stress at the yield point in the stress-strain curve in a tensile measurement) of 90 to 180 kgf/cm2 provided that the yield strength is measured in the direction (MD or CD) which exhibits lower yield strength.
The absorbent article according to the present invention will now be illustrated in greater detail by referring to Figs. 1 and 2.
Fig. 1 is a perspective view of a disposable diaper as one embodiment of the absorbent article of the present invention. Fig. 2 is a perspective view of the disposable diaper shown in Fig. 1 in an unfolded condition and having a part thereof cut away.
The disposable diaper shown in Figs. 1 and 2 comprises a liquid permeable topsheet 2, liquid imper¬ meable back sheet 3 and an absorbent member 4 inter¬ posed between the topsheet 2 and the back sheet 3, in which back sheet 3 comprises the above-mentioned porous sheet.
In more detail, as shown in Figs. 1 and 2, rear waist area 5', front waist area 5, crotch area 9, and side flaps 8 of the disposable diaper are fabricated from topsheet 2 , back sheet 3, and absorbent member 4, each having an hourglass shape.
Elastic members 7 are provided between topsheet 2 and back sheet 3 in front waist area 5, rear waist area 5', and side flaps 8, respectively. A pair of tape fasteners 10 are provided on both edges of rear waist area 5', thereby enhancing the function and performance of the diaper.
As shown in Fig. 2, the disposable diaper is constituted such that it has longitudinal sides and that the topsheet 2 is almost the same as the back sheet in width and length.
The topsheet 2 is usually fabricated from nonwoven fabric having a basis weight of, for example, 15 to 40 g/m2. As far as liquid permeable, a film, a net or the like may be used as the topsheet 2. The topsheet 2 with a hydrophilic central area and water- repellent peripheral area is particularly preferred.
The absorbent member 4 preferably comprises fluff (comminuted kraft pulp) covered with water- absorbing paper, preferably one containing superabsorb- ent polymer particles. The fluff usually weighs about 10 to 40 g. The superabsorbent polymer may be located in any of the upper, medium and lower layers of the absorbent member or be mixed with pulp. Examples of suitable superabsorbent polymers include starch types, cellulose types and synthetic polymer types, such as a starch-acrylic acid (or a salt thereof) graft copolym-. er, a saponified starch-acrylonitrile copolymer, cross- linked sodium carboxymethyl cellulose, and an acrylic acid (or a salt thereof) polymer. Such a superabsorb¬ ent polymer is capable of absorbing and retaining 20 times as much liquid as its own weight and gels on liquid absorption.
The elastic member 7 preferably comprises at least 1 and more preferably up to about 5 strings or ribbons of polyurethane , natural rubber, etc. or strings which become elastic on being wetted with water. The elastic member 7 has a length of about 30 to about 60% of that of a diaper and is preferably extensible about 1.3 to 2.0 times the original length.
While the absorbent article of the present invention has been explained by referring to flat type disposable diapers, the present invention is not limit¬ ed thereto and is applicable to other articles, such as sanitary napkins, pads for incontinence, panty diapers, and the like.
The present invention will be described in greater detail with reference to Examples, but it should be understood that the present invention is not deemed to be limited thereto.
EXAMPLES 1 and 2
A porous sheet was obtained by the above-de¬ scribed molding method (1) using 70 parts by weight of the polypropylene shown in Table 1, 25 parts by weight of the compound shown in Table 2, and 5 parts by weight of a nucleating agent masterbatch [nucleating agentf "EC-1", a trade name produced by EC Kagaku K.K.; 2 wt%) 1.
A disposable diaper shown in Figs. 1 and 2 was fabricated using the resulting porous sheet as a back sheet.
EXAMPLE 3
A porous sheet was obtained by the above-de¬ scribed molding method (1) using 65 parts by weight of the polypropylene shown in Table 1 and 35 parts by weight of the compound shown in Table 2.
A disposable diaper shown in Figs. 1 and 2 was fabricated using the resulting porous sheet as a back sheet.
EXAMPLES 4 TO 8
A porous sheet was obtained by the above-de¬ scribed molding method (1) using 70 parts by weight of the polypropylene shown in Table 1 and 30 parts by weight of the compound shown in Table 2.
A disposable diaper shown in Figs. 1 and 2 was fabricated using the resulting porous sheet as a back sheet.
COMPARATIVE EXAMPLES 1 AND 2
A porous sheet was obtained by the above-de¬ scribed molding method (1) using 65 parts by weight of the polypropylene shown in Table 1, 30 parts by weight of the compound shown in Table 2, and 5 parts by weight of the same nucleating agent masterbatch as used in Example 1.
A disposable diaper shown in Figs. 1 and 2 was fabricated using the resulting porous sheet as a back sheet.
The polypropylene used in Examples 1 to 8 and Comparative Examples 1 and 2 were tested in terms of items (1) to (3) described below, and the porous sheets obtained in these examples were tested in terms of items (4) to (9) described below. The results of tests (1) to (3) are shown in Table 1, and those of tests (4) to (9) are shown in Table 3.
(1) Melt Index (MI): Measured according to ASTM D- 1238 under a load of 2.16 kg.
(2) Isotactic Pendant Content (P): An isotactic content in the polypropylene molecular chain in terms of pendant content unit was obtained by 13C-NMR in accordance with Macromolecules, 8, 687 (1975).
(3) Mw/Mn: Determined from a weight average molecular weight (Mw) and a number average molecular weight (Mn) as measured by GPC (140 ° C, in o-dichlorobenzene solu¬ tion) .
(4) Moisture Permeability: Measured in accordance with JIS Z0208.
(5) Resistance to Water Pressure: Measured in accor¬ dance with JIS L1093B.
(6) Yield Strength: A yield strength of a 10 mm wide strip slit out of the sheet in the direction perpendic¬ ular to the stretching direction was measured with a Tensilon tensile tester at a pulling speed of 300 mm/min and a distance of 50 mm between chucks.
(7) Tear Strength: A 30 mm wide and 60 mm long test piece was cut out of the sheet in such a manner that the longitudinal sides of the piece were parallel to the stretching direction of the sheet, and a cut was made with a blade from the center of one shorter side by 30 mm along the longitudinal center line. Each of the two divided ends of the shorter side was fixed to each chuck to make the test piece a T-shape and torn apart along the stretching direction at a pulling speed of 300 mm/min. An average load obtained from the measurement chart was taken as a tear strength.
(8) Stability of Extrusion: The polypropylene and the compound was kneaded by feeding the compound into an open barrel in the middle of a twin-screw extruder. The stability of blending was evaluated according to the following standard.
E ... Extrusion can be conducted in a stable manner free from vent-up of the ex- trudate, pulsation of the motor load or pulsation of the extrusion output.
F ... Extrusion is possible while being accompanied by vent-up of the ex- trudate, pulsation of the motor load or pulsation of the extrusion output.
P ... Extrusion is impossible due to notice¬ able vent-up of the extrudate, pulsa¬ tion of the motor load or pulsation of the extrusion output.
(9) Strippability of Tape: A fastening tape was adhered to the porous sheet (back sheet) of the dispos¬ able diaper obtained in Examples and Comparative Exam¬ ples and then stripped off to evaluate the strippabili- ty according to the following standard.
The fastening tape used comprises a 80 μm thick polyethylene sheet having coated thereon Panel Master AM936 produced by Kanebo NSC Co. , Ltd. by means of a bar coater and allowed to stand at room tempera¬ ture for 24 hours to have a 30 μm thick adhesive layer and an adhesive area of 30 x 25 mm .
E ... The fastening tape is strippable satis¬ factorily without causing a break or extension of the back sheet. F ... Stripping causes a slight tear of the back sheet. P ... Stripping causes a break of the back sheet.
TABLE 1
Polyolefin
MKg/10 min) P Mw/Mn
Manufacturer Trade Name
Example 1 Chisso Sekiyu Kagaku K.K. WT6061 0.5 0.94 6.5
Example 2 Chisso Sekiyu Kagaku K.K. WT6048 0.6 0.97 7.5
Examples 3 to 8 Chisso Sekiyu Kagaku K.K. XF1932 0.4 0.97 6.5
t
L_ Comparative Example 1 Showa Denko K.K. FA122 2.4 0.94 4.0
Comparative Example 2 Idemilsu Petrochemical Co., Ltd. F400S 3.2 0.95 4.5
TABLE 2
Compound Manufacturer Trade Name
Examples 1 to 3,
Comparative Examples Liquid Paraffin Idemitsu Petrochemical Co., Ltd. PW90
1 and 2
Example 4 Synthetic Lubricating Oil Idemitsu Petrochemical Co.. Ltd. IIC600
Example 5 Dioctyl Phthalate Kao Corp. Vinysizer 1180
Example 6 Diethyl Phthalate — — t
Example 7 Trielhylene Glycol — —
Example 8 Dibutyl Phthalate — —
TABLE 3
Results of Evaluation
Moisture Resistance to Yield Tear Stability of Tape
Permeability Water Pressure Strength Strength
(g/100cm2- hr) ( Aq) (Kgf/cm2) (gf) Extrusion Strippability
Example 1 2.1 >2.0 104 21 E E
Example 2 1.9 >2.0 147 23 E E
Example 3 2.5 >2.0 107 16 E F
Example 4 2.2 >2.0 130 17 E E t
Example 5 2.3 >2.0 128 19 E E
Example 6 1.9 >2.0 128 18 E E
Example 7 1.9 >2.0 125 19 E E
Example 8 2.0 >2.0 129 17 E E
Compara. Example 1 1.9 >2.0 82 13 F P
Compara. Example 2 2.1 >2.0 79 11 F P
INDUSTRIAL APPLICABILITY The absorbent article according to the present invention comprises, as a back sheet, a porous sheet excellent in tensile strength, molding productivity as well as moisture permeability and water pressure re¬ sistance. Therefore, there is no need of providing a landing tape, and the absorbent article is inexpensive and is easy to use in that a fastening tape may be adhered to any position of the back sheet regardless of the body size of a wearer.
Many other variations and modifications of the invention will be apparent to those skilled in the art without departing from the spirit and scope of the invention. The above-described embodiments are, there¬ fore, intended to be merely exemplary, and all such variations and modifications are intended to be includ¬ ed within the scope of the invention as defined in the appended claims.

Claims (4)

1. An absorbent article comprising a liquid perme¬ able topsheet, a liquid impermeable back sheet and an absorbent member interposed between said topsheet and said back sheet, said absorbent article being charac¬ terized in that: said back sheet comprises a porous sheet ob¬ tainable by preparing, by melt blending, a melt blended solution comprising 30 to 90 parts by weight of a crystalline polyolefin and 10 to 70 parts by weight of a compound with which said crystalline polyolefin is miscible and in which said crystalline polyolefin will dissolve at or above the melting point of said crystal¬ line polyolefin but which will phase separate below the melting point of said crystalline polyolefin, molding said melt blended solution into a sheet, and stretching said sheet at least in one direction; and said crystalline polyolefin is a polypropylene having a weight average molecular weight (Mw) to number average molecular weight (Mn) ratio (Mw/Mn) of more than 6.0.
The absorbent article as claimed in claim 1, herein said polypropylene has an isotactic pendant content (P) and a melt index (MI) satisfying the rela¬ tionship: 1.00 >. P >. 0.015 log MI + 0.955
3. The absorbent article as claimed in claim 1, wherein said compound is at least one compound selected from the group consisting of a mineral oil, a synthetic lubricating oil, dioctyl phthalate, diethyl phthalate, triethylene glycol, dibutyl phthalate, and an ester of phthalic acid, trimellitic acid, pyromellitic acid and/or an aliphatic polybasic carboxylic acid and an alkyl alcohol.
4. The absorbent article as claimed in claim 1, wherein said porous sheet had a moisture permeability of 0.5 to 4.0 g/100 cm2-hr.
AU19609/95A 1994-03-25 1995-03-20 Absorbent articles Ceased AU682761B2 (en)

Applications Claiming Priority (3)

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JP05632694A JP3511398B2 (en) 1994-03-25 1994-03-25 Absorbent articles
JP6-56326 1994-03-25
PCT/JP1995/000510 WO1995026208A1 (en) 1994-03-25 1995-03-20 Absorbent articles

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AU682761B2 true AU682761B2 (en) 1997-10-16

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AU (1) AU682761B2 (en)
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US6649808B1 (en) 1997-12-19 2003-11-18 The Procter & Gamble Company Disposable absorbent articles comprising microporous polymer films with registered graphics
JP2002253604A (en) * 2001-03-03 2002-09-10 Daio Paper Corp Absorbent article
EP1484041A1 (en) 2003-06-06 2004-12-08 3M Innovative Properties Company Fastening film system and assembly comprising a fastening film system and a substrate
KR102123471B1 (en) * 2013-01-31 2020-06-17 사우디 베이식 인더스트리즈 코포레이션 Catalyst composition for polymerization of olefins
WO2015191944A1 (en) * 2014-06-12 2015-12-17 Dow Global Technologies Llc Multilayer films, and articles made therefrom
WO2017099924A1 (en) * 2015-12-11 2017-06-15 Dow Global Technologies Llc Monolayer films, and articles made therefrom
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HK1010991A1 (en) 1999-07-02
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CN1152719C (en) 2004-06-09
KR960702291A (en) 1996-04-27
JPH07255775A (en) 1995-10-09
DE69522518T2 (en) 2002-04-18
AU1960995A (en) 1995-10-17
EP0700306A1 (en) 1996-03-13
MY114668A (en) 2002-12-31
US5804518A (en) 1998-09-08
WO1995026208A1 (en) 1995-10-05
CN1124459A (en) 1996-06-12
ES2161871T3 (en) 2001-12-16
DE69522518D1 (en) 2001-10-11
JP3511398B2 (en) 2004-03-29
TW312625B (en) 1997-08-11

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