AU2021101650A4 - One-way mud scrapping device for reciprocating lifting driven by track rope of underground water sump - Google Patents

One-way mud scrapping device for reciprocating lifting driven by track rope of underground water sump Download PDF

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Publication number
AU2021101650A4
AU2021101650A4 AU2021101650A AU2021101650A AU2021101650A4 AU 2021101650 A4 AU2021101650 A4 AU 2021101650A4 AU 2021101650 A AU2021101650 A AU 2021101650A AU 2021101650 A AU2021101650 A AU 2021101650A AU 2021101650 A4 AU2021101650 A4 AU 2021101650A4
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Australia
Prior art keywords
wire rope
scrapping
brake
water sump
mud
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Application number
AU2021101650A
Inventor
Xiuyue Cheng
Guijun GAO
Ziming KOU
Junxia LI
Juan Wu
Jiabao XUE
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Taiyuan Mechanical Electro Hydraulic Ltd Co
Taiyuan University of Technology
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Taiyuan Mech Electro Hydraulic Ltd Co
Taiyuan University of Technology
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    • E—FIXED CONSTRUCTIONS
    • E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02F—DREDGING; SOIL-SHIFTING
    • E02F5/00—Dredgers or soil-shifting machines for special purposes
    • E02F5/28—Dredgers or soil-shifting machines for special purposes for cleaning watercourses or other ways
    • E—FIXED CONSTRUCTIONS
    • E21—EARTH OR ROCK DRILLING; MINING
    • E21F—SAFETY DEVICES, TRANSPORT, FILLING-UP, RESCUE, VENTILATION, OR DRAINING IN OR OF MINES OR TUNNELS
    • E21F16/00—Drainage

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  • Engineering & Computer Science (AREA)
  • Mining & Mineral Resources (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Geochemistry & Mineralogy (AREA)
  • Geology (AREA)
  • Mechanical Engineering (AREA)
  • Civil Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Structural Engineering (AREA)
  • Carriers, Traveling Bodies, And Overhead Traveling Cranes (AREA)

Abstract

An one-way mud scrapping device for reciprocating lifting driven by track rope of underground water sump is composed of hydraulic winch, wire rope tensioning vehicle, reciprocating mud scrapping mechanism, suspension light rail track, monorail trolley, rope returning device and cylinder brake at both ends. The light rail track is installed on the roof of the water sump by hanging type, and the monorail trolley is connected with the reciprocating mud scrapping mechanism. The mud scrapping plate on the mud scrapping mechanism is used to unidirectional clean up the sludge at the bottom of the water sump, and the slime is scraped to one end of the entrance of the water sump, and then the slurry pump and other equipment are used to eliminate it. The cylinder brake is installed at both ends of the track to realize the braking of the two ends of the track of the monorail trolley. The driving device of the invention is arranged outside the water sump, and the power of the wire rope is used to realize the upward and downward movement of the scraper. There is no electrical equipment in the water sump, which is suitable for the environment with explosive dangerous gases, so as to achieve the effect of underground water sump without cleaning and ensure the safe use of coal mine water sump. FIGURES 1/7 Figure 1

Description

FIGURES
1/7
Figure 1
One-way mud scrapping device for reciprocating lifting driven by track rope of
underground water sump
TECHNICAL FIELD
The invention relates to a coal mine underground water sump dredging equipment, in
particular to an one-way mud scrapping device for reciprocating lifting driven by track rope
of underground water sump, which changes the traditional water sump cleaning method to
achieve the effect of underground water sump cleaning without digging, and belongs to the
field of coal mine water sump cleaning technology.
BACKGROUND
In the process of coal mine construction and production, mine water is produced at all
times. The water sump is the place where the drainage wastewater of mine water is stored,
and there will be many mud and coal slimes in the water sump. Long-term storage will
increase the water level of the water sump and reduce the safety of the coal mine water
sump. Therefore, the mud cleaning of the water sump is a key link in the safety guarantee
of the mine. Coal mine water sump cleaning equipment is an efficient and stable equipment
to deal with the mud of the water sump. Because the water sump is hundreds of meters
below the ground, it is closely combined with coal mining, mining and transportation.
Therefore, the cleaning of the water sump is not simply cleaning the mud, but combined
with the cleaning, processing and transportation of coal slime and other links to work
together to form a complete and efficient system. During the working period of the water
sump, the domestic coal mines can not clean up the mud in the water sump. Once the rainy season comes, the water sump is not allowed to stop working, and the mud in the water sump is too much, resulting in the reduction of the safety factor of the coal mine water sump, which will increase the risk of coal miners and their property safety.
The invention patent of "Method and equipmentfor continuous cleaning of central
water sump in underground coal mine without stopping water" with the public number
CN104728310A, which adopts coal sludge sedimentation experiment to determine the
sedimentation length of central water sump in underground coal mine, and then adopts mud
scrapping mechanism at the bottom of the water sump through the track installation
method, as well as transferring the power wire rope and guiding wheel set module, the
reciprocating motion cannot organize the coal mud to gather in the same direction because
the mud scrapping mechanism has been below the water surface during the reciprocating
motion.
The inventionpatent of CN171210683203.4, "Continuous automaticdredgingsystem
under the water body of underground oversized water sump", has an explosion-proof
mobile mud collection device for the mud scrapping mechanism, which includes a mud
collection trolley and a transmission work platform, and the control platform and the work
platform use a motor drive device to drive the chain to make the work platform move
forward. The control platform and the working platform use the motor drive device to drive
the chain, so that the working platform moves forward, and the control mode is realized by
the automatic operation mode to start and stop each part, which is not widely applicable
because the equipment is too big and not easily suitable for the coal mine water warehouse
environment.
The invention patent No. CN103669538 discloses A rope-driven monorail crane
system, including winch, wire rope tensioner, tail device, suspension track, train set, wire
rope and tail wheel. This system is powered by winch, tensioned by the tension device, and
retracted by the cab and rope storage device set on the frame. Multiple sets of cable limiting
components are fixedly connected with the suspension track. The tail cable of the return
rope wheel installed in the rail device passes through the power system and tension device.
For a certain range of slope, monorail crane plays an important role in the safe production
process. Because of the inherent reliable braking performance of monorail crane, it is
generally applicable to the coal mine transportation system, but it cannot be applied to the
requirement of coal slurry transportation or cleaning in the water tank.
In the previous patents and papers, commonly studied are based on the design in the
case of water bunker shutdown, the use of water bunker cleaning equipment to clean the
silt at the bottom of the water bunker, or set to track at the bottom of the water bunker. In
the water bunker cycle reciprocally moving mud scrapping device, or the use of coal sludge
cleaning equipment to clean the sludge of the water bunker after the water bunker shutdown
will cause the water bunker to stop running, its program manual labor intensity, also
suitable for coal mine water bunker environment, the use of too much electrical equipment
in the water bunker there is a certain problem of safety risks; or the system studied can not
be effectively applied to the environment at the bottom of the water bunker, its applicability
is not wide enough.
SUMMARY
The specific technical problem to be solved by the invention is to improve the defects
of the existing structure of the mud scrapping device of the underground water sump, adopt
no electrical setting in the water sump to meet the explosion-proof requirement of the
underground coal mine, adopt the continuous operation structure of the mud scrapping
mechanism, and combine the driving technology and characteristics of the rope traction
monorail crane to provide one-way mud scrapping device for reciprocating lifting driven
by track rope of underground water sump.
The invention is realized by adopting the following technical scheme.
A one-way mud scrapping device for reciprocating lifting driven by track rope of
underground water sump, including hydraulic winch 1, wire rope tensioning vehicle 2,
reciprocating mud scrapping mechanism 3 and return rope device 4; Its characteristic is as
follows:
The reciprocating mud scrapping mechanism adopts a monorail trolley to be installed
on a suspension light rail track and can slide left and right, and two ends of the monorail
trolley are respectively provided with a pair of limiting wheels to limit the movement of
the monorail trolley in the transverse direction and determine the running direction of the
monorail trolley; the monorail trolley and the frame are hinged with each other through a
connecting seat which is connected with the frame together. The monorail trolley is
connected with the mud scrapping frame reliably and has good stability.
The reciprocating mud scrapping mechanism is set between the first cylinder brake
and the second cylinder brake which are distributed at both ends of the roadway, the
monorail trolley and the frame are hinged together by the monorail crane connecting seat, and the frame is connected to the mud scrapping plate by the rotating shaft; The upper end of the scraper is hinged by the adjustable positioning connecting rod and the rotating shaft;
The hanging ring screw is installed at the middle position on both sides; The lifting wire
rope is hinged on the hanging ring screw; The wire rope wheel moves up and down by
lifting the wire rope and lifting the hanging ring screw; The lower end of the scrapping
plate is connected with a mud scrapping rake; And a pair of walking wheels is installed on
the mud scrapping rake (14); The reciprocating mud scrapping mechanism can realize
braking at both ends, and has a simple structure, which can effectively reduce the risk of
explosion accident in coal mine water sump.
The hydraulic winch is used as a power source to drive the wire rope and frame of the
whole system to move forward or backward, and the wire rope tensioning vehicle is used
in cooperation with the winch.
In the above scheme, the reciprocating scrapping mechanism is driven by front and
rear driving wire ropes. The wire ropes are oriented by a guide wheel set to facilitate stress
and guidance. The wire ropes are connected with a driving rack to transmit power and
torque through the cooperation of the driving gear and the driving rack. The speed is
increased and the torque is reduced through a backstop spur gear speed increaser, and the
transmission speed and torque of the output shaft are finally transmitted to the wire rope
pulley, thus lifting the scrapping rake. The guide wheel base for installing the guide wheel
set is installed on the frame through bolt positioning connection.
In the above scheme, the frame is connected by square steel welding positioning, with
lower and upper bottom plates, first and second side plates at the front and rear, and no side
plates at the left and right ends, so that the front drive wire rope and rear drive wire rope can extend from the two ends without side plates and make corresponding actions. The upper bottom plate is positioned and connected to the whole frame, and the four lower bottom plates are positioned and connected to the frame by welding, and play the function of supporting all the internal overall structure; the frame as the main structure support, the first side plate and the second side plate are installed on both sides of the frame by welding positioning connection, and two pairs of bearings with diamond seat will output shaft and drive shaft by positioning connection to fix the first side plate and the second side plate.
The position of the scrapping plate and the frame can be determined by the positioning
hole on the positioning connecting rod, which can adjust the whole length of the scrapping
plate and adjust the angle between the scrapping plate and the horizontal position.
The rotating shaft is connected with the scrapping plate to move up and down through
a positioning connecting rod, and the included angle between the lifting angle and the
horizontal plane is from 7 degrees to 40 degrees; and the walking wheel on the scraper
harrow is driven to follow along with the reciprocating scrapping mechanism in the water
sump roadway, and prevents the scraper harrow from contacting the ground.
In the above scheme, the driving part of the frame adopts the structural design of wire
rope traction gear rack, and the front driving wire rope and the rear driving wire rope used
for driving both ends limit the traction position and direction of the wire rope by
determining the traction direction of the wire rope; One end of the front driving wire rope
and the rear driving wire rope are fixed on the driving rack for installation. The installation
base of the driving rack is composed of channel steel, adjusting base plate, linear guide rail
and linear slide block set. The spring pressure brake, the channel steel connecting lower bottom plate is composed of inclined gasket bolt set, and the edge of the rack is connected with a stop rod by welding.
In the above scheme, the linear slider assemblies are uniformly distributed and
installed under the driving rack, and can move on the linear guide rail with a fixed stroke.
The rack is linearly engaged with the driving gear, which is coaxial with the input shaft of
the backstop spur gear speed increaser, the output shaft is installed on the side plates on
both sides through bearings with diamond seats, and the outermost connector is the driving
wire rope pulley, which can realize the lifting of the mud scrapping plate.
The spring pressure brake is installed under the driving rack and consists of a rotating
block, a spring brake base, a spring assembly, a braking finger, a spring strut and a stop
block, wherein the spring strut, the spring assembly and the brake finger are assembled
together and rotate around the stop block, and the stop block limits the stop rod. When it is
necessary to scrape mud, the roller of the two-way backstop is not limited, and the mud
scrapping mechanism is lowered by its own weight; When mud scrapping is not needed,
the rollers of the two-way backstop are reversely limited, the wire rope drives to lift the
mud scrapping mechanism, and the spring brake will be used for locking to ensure that the
mud scrapping mechanism will not fall off when the reciprocating mud scrapping
mechanism moves to the right end due to its own weight.
Preferably, the core of the reciprocating unidirectional mud scrapping part of the
present invention is a speed increaser, which is a bidirectional backstop applied to the input
shaft. In the above scheme, there are two brakes at both ends of the operating system, which
are fixed at two terminal positions of the water tank and divided into a first brake and a
second brake. Two guide shafts are installed on the brake positioning block, which are used together with the cylinder mounting base. The front end nut of the cylinder is clamped between the cylinder driving end platen and the cylinder driving end top plate, and the brakes brake Its braking mechanism is simple, stable and reliable, which can overcome the unstable situation driven by a single wire rope, make the mud scrapping mechanism in the water sump more compact and simple, and realize the functions of braking, lifting and lowering of the mud scrapping mechanism with the driving part of the reciprocating mud scrapping mechanism.
The hydraulic winch and the rope return device are used as power sources to drive the
wire ropes of the whole system to move forward or backward, and the wire rope tensioning
vehicle is used in cooperation with the winch, so that all the wire ropes on the system can
be tensioned on the wire rope tensioning vehicle, so that the system runs smoothly and the
driving safety of the whole system is ensured.
The rotating speed of the hydraulic winch is 12r/min, the moving speed of the
monorail crane is 2.4m/min, and the daily average cleaning amount of sludge in the water
sump can reach 50-1OOm 3 .
Compared with the prior art, the patent application has the following advantages and
effects:
The invention designs and manufactures a scraper driven by rope traction. The
mechanism uses a wire rope to drag a rack to drive a gear to input torque, and the output
shaft drives a lifting wire rope pulley to lift the scraper. When the stroke starts, the backstop
is released, the brake is locked, and the driving wire rope will lower the scrapping plate.
After the brake is released, the reciprocating scraper runs to the left end as a whole, and the
scrapping rake is placed at an appropriate angle to clean the sludge at the bottom of the water sump, reaching the first brake after reaching the leftmost end. The mechanism adopts pure mechanical design, which can output linear motion into rotation at an appropriate position and achieve the automatic lifting function of the scraper.
Secondly, the invention is designed to clean the coal slime at the bottom of the coal
mine water sump by combining the auxiliary equipment of the coal mine rope traction
monorail crane and the mud scrapping mechanism, which has the advantages of being
adaptable to the complex and changeable environment of the water sump roadway, having
a wide application range, being able to stop braking in time and ensuring the operation
safety of the mud scrapping mechanism.
Finally, that invention provide a set of continuous operation mode of the water sump
without stop working. The mechanism adopts a monorail crane and its auxiliary devices
which are installed on the rock wall at the top of the water sump, and the monorail crane is
connected with a reciprocating mud scrapping mechanism, and the reciprocating mud
scrapping machine drives a mud scrapping mechanism to clean mud at the bottom of the
water sump back and forth in one direction, and concentrates coal slime at one end of the
water sump, and adopts coal slime cleaning equipment to clean the coal slime. The
reciprocating cleaning equipment for the underground water sump adopts the passive
driving device of the underground water sump, which is driven by a steel wire rope to
reduce the safety risk of coal mines.
BRIEF DESCRIPTION OF THE FIGURES
Fig. 1 is a structural diagram of a passive reciprocating mud scrapping mechanism
system based on underground water sump rope traction.
Fig. 2 is a schematic diagram of the installation structure of the whole mud scrapping
device and moving parts of the present invention.
Fig. 3 is a view of the integral connection three-dimensional mechanism of the mud
scrapping device of the present invention.
Fig. 4 is a three-dimensional view of the internal structure of the driving device of the
mud scrapping mechanism of the present invention.
Fig. 5 is a plan view of the internal structure of the driving device of the mud scrapping
mechanism of the present invention.
Fig. 6 is a three-dimensional view of the frame structure of the mud scrapping
mechanism of the present invention.
Fig. 7 is a three-dimensional view of the cylinder brake separation of the present
invention.
Fig. 8 is a three-dimensional view of the cylinder brake wedging of the present
invention.
Fig. 9 is a three-dimensional view of the spring pressure brake of the present
invention.
Labels: 1: hydraulic winch; 2: wire rope tensioning car; 3: reciprocating mud
scrapping mechanism; 4: rope return device; 5: anchor assembly; 6: top of roadway; 7:
suspension light rail track; 8: first cylinder brake; 9: connecting base of monorail crane;
10: positioning connecting rod; 11: hoisting wire rope; 12: eyebolt; 13: walking wheel; 14:
mud scraping rake; 15: second cylinder brake; 16: frame; 17: monorail trolley; 18: trolley
wheels; 19: mud scrapping plate; 20: driving rack; 21: driving gear; 22: output shaft; 23:
straight gear speed increaser of backstop; 24: adjusting plate; 25: stop lever; 26: rear drive wire rope; 27: guide wheel set; 28: front drive wire rope; 29: guide wheel base; 30: rotating shaft; 31: bearing with diamond seat; 32: linear guide rail; 33: wire rope pulley; 34: linear slider assembly; 35: Spring pressure brake; 36: Channel steel; 37: First side plate; 38: square steel; 39: second side plate; 40: lower bottom plate; 41: upper bottom plate; 42: brake positioning block; 43: cylinder mounting base; 44: guide shaft; 45: pressure plate of cylinder driving end; 46: brake pad; 47: brake connecting lug; 48: standard cylinder; 49: brake lever of brake; 50: top plate of cylinder driving end; 51: rotating block; 52: spring brake base; 53: spring device assembly; 54: brake finger: 55: spring strut; 56: limiting block.
DESCRIPTION OF THE INVENTION
The invention relate to a one-way mud scrapping device driven by a hanging rail type
rope of an underground water sump, which comprises a hydraulic winch, a steel wire rope
tensioning car, a reciprocating mud scraping mechanism and a rope return device as shown
in figure 1. The reciprocating mud scrapping mechanism adopts a monorail trolley to be
installed on a suspension light rail track and can slide left and right, and a pair of limiting
wheels are respectively arranged at both ends of the interior to limit the movement of the
monorail trolley in the transverse direction to determine the running direction of the
monorail trolley, and the monorail trolley is hinged with the frame through a connecting
seat which is connected with the frame together; The reciprocating mud scraping
mechanism is characterized in that a first cylinder brake and a second cylinder brake are
distributed at two ends of a roadway, a monorail trolley is hinged with a frame through a
monorail crane connecting base, and the frame is connected with a mud scrapping plate through a rotating shaft; The upper end of the scrapping plate is hinged with the rotating shaft by an adjustable positioning connecting rod, the middle position is provided with an eyebolt near both ends, the lifting wire rope is hinged on the eyebolt, the wire rope wheel lifts the traveling wheel to move up and down through the lifting wire rope, the lowermost end of the scrapping plate is connected with a scraper harrow, and a pair of traveling wheels are arranged on the scraper harrow.
The principle of that embodiment of the invention is as follow: a reciprocating mud
scrapping mechanism is installed on a suspension light rail track through a monorail trolley,
so that the reciprocating mud scrapping mechanism can move back and forth at both ends
of the light rail track; brake are arranged at both ends of a water bin to brake the
reciprocating mud scraping mechanism at both ends; a steel wire rope on the reciprocating
mud scraping mechanism is lifted by driving a gear rack, a speed increaser and a steel wire
pulley; and finally, the steel wire rope drives a mud scraping rake to move up and down.
It should be noted that, in the embodiment of the present invention, "connection"
should be understood as a broad sense, which can be hinged or bolted, and two parts can
be connected internally, directly or through other intermediaries. For professionals in the
field, the appeal terms should be understood by reference according to specific conditions.
The specific embodiments of the present invention will be further explained with
reference to the accompanying drawings.
Referring to Fig. 1-Fig. 2, according to the installation structure of reciprocating mud
scrapping mechanism, it is specifically described as follows: firstly, the suspension light
rail 7 is installed on the roadway of water storehouse; the upper end of anchor rod assembly
3 is inserted into the roadway top 6 for fixing; the lower end of anchor rod assembly 3 is positioned and connected for fixing; the anchor rod assembly is connected with the suspension light rail 7, and the front and rear end rails are fixedly connected; then, the hydraulic winch 1, rope return device 4 and wire rope tensioning vehicle 2 are placed in the pump room or workshop outside the water storehouse. The hydraulic winch 1, the rope return device 4 and the wire rope tensioner 2 can adopt the winch and the wire rope tensioner in the ground track tractor system at present, or refer to the structure of the endless rope winch and the wire rope tensioner in the patent of China Patent Publication No.
CN1093831C and titled "Continuous Tractor"; The suspended light rail track 7 can refer
to the suspended light rail track in CN103669538A, the composition of its front-rear
connection mode and the installation method of the track main body, or refer to the standard
of the track suspended track in the book "MonorailSuspension System Scheme Design".
As shown in Fig. 3 to Fig. 5, the reciprocating scrapping mechanism 3 is driven by a
front driving wire rope 28 and a rear driving wire rope 26. The wire ropes are oriented by
a guide wheel set 27 to facilitate stress and guidance. The wire ropes are connected with a
driving rack 20, which transmits power and torque through the cooperation of the driving
gear 20 and the driving rack 21, increases the rotation speed and reduces the torque through
a backstop spur gear speed increaser 23, and finally transmits the transmission speed and
torque of the output shaft 22 to a wire rope wheel 33, thereby lifting the scrapping rake 14.
The guide wheel base 29 for installing the guide wheel set 27 is installed on the frame 16
through bolt positioning connection. The wire rope drives are respectively located at both
ends of the frame 16, and cooperate with the frame 16 and the monorail trolley 17 to move
back and forth. The monorail trolley 17 is hung on the suspension light rail track 7,
symmetrically arranged at both ends, and directly connected with the monorail crane base
9 through the positioning connection holes on the monorail trolley 17. There are four
monorail crane bases in two pairs, and each pair is directly symmetrically installed on the
monorail trolley 17. The monorail trolley 17 is provided with a limiting wheel to limit the
left and right swing of the monorail trolley 17, and the limiting wheel is positioned at the
lower end of the suspended light rail track 7. When driving, the front driving wire rope 31
is paid out by the hydraulic winch 1, the tension of the front driving wire rope 28 is
determined by the wire rope tensioning vehicle 2, and then the reciprocating mud scrapping
mechanism 3 is driven to run by the guide wheel set 27; The front driving wire rope 31
extends out from the left end of the frame, and then the connecting strip is located at the
right end of the running system when the whole mud scrapping mechanism 3 is located at
the right end of the frame, and the mud scrapping plate is not lowered because the driving
rack 20 is also located at the right end of the frame.
As an implementation, the monorail trolley 17 is installed in such a way that the
monorail trolley 17 can press the suspension light rail track 7 under the gravity of the whole
suspension device, so that no additional power device is needed, and the trolley wheels 18
can roll on the suspended light rail track 7 by friction.
As shown in Fig. 3, the positions of the scrapping plate 19 and the frame 16 can be
determined by the positioning holes on the positioning link 10, which can adjust the overall
length of the scrapping plate and adjust the angle between the scrapping plate 4 and the
horizontal position. The rotating shaft 30 is connected with the scrapping plate 19 through
the positioning connecting rod 10, and the scrapping plate 19 moves up and down around
the rotating shaft 30 in a proper range, and the angle formed by the scrapping plate and the
horizontal position ranges from 7 to 40 degrees. The traveling wheel 13 on the scrapping rake 14 can walk along with the reciprocating scraper mechanism 3 in the water sump roadway, and prevent the scrapping rake 14 from directly contacting the ground. The scrapping plate 19 is welded by square steel and angle steel, and has an open upper end.
The scrapping plate 19 integrally rotates around the rotating shaft 30 on the frame 16, and
the rotating shaft 30 is installed on the side plates at both ends of the frame 16 by bearings
31 with diamond seats.
As an implementation mode, the suspension light rail track 7 is an I-shaped guide rail,
and the upper end of the I-shaped track is provided with a connecting lug matched with the
anchor rod assembly 5, while the bottom end is provided with an embedded groove and a
matching block used for connecting I-shaped materials to form a buckle form, and the
anchor rod assembly 5 is connected with the connecting lug at the upper end of the I-shaped
track and installed on the top of the water storage roadway 6, so that the suspension light
rail track 7 can be connected in front and back.
As shown in Fig. 4 to Fig. 5, the front driving wire rope 28 and the rear driving wire
rope 26 used for driving two ends limit the pulling position and direction of the wire ropes
by determining the pulling direction of the wire ropes, and one end of the front driving wire
rope 28 and the rear driving wire rope 26 are fixed on the driving rack 20 for installation,
and the installation base of the driving rack 20 is composed of a channel steel 36, an
adjusting base plate 24, a linear guide rail 32 and a linear slider group 26, and the spring
pressure brake 35 is connected with the lower bottom plate 40. The edge of the rack is
connected with a stop rod 25 by welding; The front drive wire rope 28 and the rear drive
wire rope 26 are connected with the drive rack 20 in the middle, and the other end of the
front drive wire rope 28 passes through the guide wheel set 27. The same applies to the rear drive wire rope 26. As the guide and bearing part of the wire rope, the wire rope can pass between its hub and the locating pin shaft, and can be pulled and translated on the rubber outer ring of the guide wheel set 27.
As an implementation, the linear slider assemblies 34 and the linear guide rails 32 are
installed on the adjustment pad 24 on the channel steel 36, which is connected to the base
mounting plate of the frame 16 by using oblique gaskets. There are four linear slider
assemblies 34, which can stably bear the load of gear rack meshing on their guide rails.
The linear slider assemblies 34 are uniformly distributed and installed under the driving
racks 20, and can move on the linear guide rails 32 with fixed stroke.
As shown in Fig. 6, the frame 16 is welded by square steel 38. The frame 16 is
composed of a frame welded by square steel and steel plates. Positioning holes are formed
on the square steel 38 at the front and rear ends of the frame to respectively position and
connect the guide wheel base 29 and the monorail crane connecting base 9.
As shown in Fig. 7 to Fig. 8, the first cylinder brake 8 and the second cylinder brake
15 are provided with a cylinder mounting base 43 in the middle of the brake positioning
block 46, and the mounting nut at the other end of the piston rod on the standard cylinder
48 is pressed between the cylinder driving end top plate 49 and the driving end pressure
plate 45. when the standard cylinder 48 is driven forward, the guide shaft 44 plays a role
in positioning and guiding the standard cylinder 48 and the cylinder driving top plate 49.
The brake connecting lug 47 is welded and installed on the frame 16, and is connected with
the brake block 46 on the cylinder brake after the wire rope pulls the frame 16 to the
designated position of the water bin; The brake lever 50 of the brake pushes forward under
the action of the standard cylinder 48, and then is connected with the brake block 46, and the whole cylinder brake can brake the reciprocating mud scraping mechanism 3 at this time.
As shown in Fig. 9, the spring pressure brake 35 is installed on the bottom plate of the
frame 16, the spring brake base 52 is connected with the bottom plate by bolts, and the
rotating block 51 is used in cooperation with the limiting block 56, so that the spring
assembly 53, the spring strut 55 installed on the rotating block 51 and the braking finger
54 can rotate around the rotating block 51 at a certain angle. When the gravity of the scraper
plate 19 and the pulling force brought by the wire rope are transmitted to the rack and
pinion, the stop rod 25 on the driving rack 20 is forced to act on the spring pressure brake
35, and the spring brake 35 can be opened when its pressure is greater than the opening
pressure of the brake finger 54 on the spring brake 35. At this time, the stop rod 25 can
pass through the spring brake, and the scraper plate 19 can also be lowered to clean the
sludge at the bottom of the water tank. When the reciprocating mud scraper mechanism 3
is located at both ends of the water bin, the stopper rod 25 is only affected by the gravity
of the mud scraper plate 19, and the pressure caused by it cannot open the spring brake 35,
and then the mud scraper plate will not be lowered.
The above is only a preferred embodiment of the present invention, and is not intended
to limit the protection direction of the present invention. Any modifications, equivalent
substitutions and improvements made within the spirit and principles of the present
invention are included in the protection scope of the present invention.

Claims (7)

THE CLAIMS DEFINING THE INVENTION ARE AS FOLLOWS:
1. A one-way mud scrapping device for reciprocating lifting driven by track rope of
underground water sump, including hydraulic winch (1), wire rope tensioning vehicle (2),
reciprocating mud scrapping mechanism (3) and return rope device (4); Its characteristic is
as follows:
The reciprocating mud scrapping mechanism (3) adopts a monorail trolley (17)
mounted on a suspension light rail track (7) to slide left and right, and a pair of limiting
wheels are respectively arranged on the monorail trolley (17) to limit the movement of the
monorail trolley (17) in the transverse direction and control the running direction of the
monorail trolley (17), the monorail trolley (17) and the frame (16) are hinged with each
other through a monorail crane connecting base (9), and the monorail crane connecting
base (9) is connected with the frame (16);
The reciprocating mud scrapping mechanism (3) is set between the first cylinder brake
(8) and the second cylinder brake (15) which are distributed at both ends of the roadway,
the monorail trolley (17) and the frame (16) are hinged together by the monorail crane
connecting seat (9), and the frame (16) is connected to the mud scrapping plate (19) by the
rotating shaft (30); The upper end of the scraper (19) is hinged by the adjustable positioning
connecting rod (10) and the rotating shaft (30); The hanging ring screw (12) is installed at
the middle position on both sides; The lifting wire rope (11) is hinged on the hanging ring
screw (12); The wire rope wheel (33) moves up and down by lifting the wire rope (11) and
lifting the hanging ring screw (12); The lower end of the scrapping plate (19) is connected
with a mud scrapping rake (14); And a pair of walking wheels (13) is installed on the mud
scrapping rake (14);
The reciprocating mud scrapping mechanism (3) is driven by traction of a front
driving wire rope (28) and a rear driving wire rope (26), the wire rope is oriented by a guide
wheel set (27) so as to be stressed and guided along the track direction of the I-beam, the
wire rope is connected with a driving rack (20), transmits power and torque through the
cooperation of the driving gear (21) and the driving rack (20), and increases speed through
a straight gear of a backstop. A guide wheel base (29) of the guide wheel set (27) is installed
on the frame (16) through bolt positioning connection; A first side plate (37) and a second
side plate (39) are installed and fixed by positioning connection between the transmission
shaft (22) and the transmission shaft (30), and driving devices such as a winch are arranged
outside the water sump;
The frame (16) is composed of square steel (38) which is welded, positioned and
connected, and is provided with a lower bottom plate (40) and an upper bottom plate (41)
up and down, and a first side plate (37) and a second side plate (39) in front and back, so
that the front driving wire rope (28) and the rear driving wire rope (26) extend from both
ends, and the upper bottom plate (41) is positioned and connected to the whole frame; The
frame (16) is the main structural support, the first side plate (37) and the second side plate
(39) are installed on both sides of the frame (16) by welding and positioning connection,
and two pairs of bearings (31) with diamond seats drive the output shaft (driving the
reciprocating lifting unidirectional mud scrapping plate; The positions of the scrapping
plate (19) and the frame (16) are adjusted through the positioning hole of the positioning
connecting rod (10); And the whole length of the scrapping plate (19) and the angle
between the scrapping plate (19) and the horizontal position are adjusted.
2. According to the one-way mud scrapping device for reciprocating lifting driven by
track rope of underground water sump mentioned in claim 1, its characteristics are as
follows: The driving part of the frame (16) is the structure of wire rope traction gear rack;
The front drive wire rope (28) and the rear drive wire rope (26) at both ends of the drive
are to limit the traction position and direction of the wire rope by determining the traction
direction of the wire rope; One end of the front drive wire rope (28) and the rear drive wire
rope (26) is fixed on the drive rack (20) for installation; The installation base of the drive
rack (20) is composed of groove steel (36), adjusting pad (24), linear guide rail (32) and
linear slider group (26); The spring pressure brake (35) and the channel steel (36) are
connected with the lower bottom plate (40), and a stop rod (25) is fixedly connected with
the rack edge.
3. According to the one-way mud scrapping device for reciprocating lifting driven by
track rope ofunderground water sump mentioned of claim 2, the spring pressure brake (35)
is installed below the driving rack (20), which is composed of a rotating block (51), a spring
brake base (52), a spring device component (53), a brake finger (54), a spring pressure rod
(55) and a limit block (56). The spring brake base (52) is installed on the bottom plate (40).
The spring pressure rod (55) is assembled with the spring device component (53) and the
brake finger (54), and rotates around the limit block (56), and the limit block (56) restricts
the stop rod (25).
4. According to the one-way mud scrapping device for reciprocating lifting driven by
track rope of underground water sump mentioned of claim 1, which is characterized in that
the bottom end of the driving rack (20) is uniformly distributed with linear slider assembly
(34), and a fixed stroke is set on the linear guide rail (32). The driving rack (20) and the driving gear (21) are linearly engaged. The driving gear (21) is coaxial with the input shaft of the rectilinear gear reducer (23), and the output shaft (22) is installed on the two sides of the side plate through the diamond seat bearing (31). The outer end connector drives the wire rope gear (33) to realize the lifting of the scrapping plates (4).
5. According to the one-way mud scrapping device for reciprocating lifting driven by
track rope of underground water sump mentioned in claim 1, which is characterized in that
the rotating shaft (30) is connected with the scrapping plate (19) through the positioning
connecting rod (10) to move up and down, and the included angle between the lifting angle
and the horizontal plane is 7-40 degrees. The walking wheel (13) on the scrapping rake
(14) is driven by the reciprocating scrapping mechanism (3) in the water silo roadway, and
prevents the scrapping plate (14) from contacting the ground.
6. According to the one-way mud scrapping device for reciprocating lifting driven by
track rope ofunderground water sump of claim 1, which is characterized in that two brakes
are arranged at two ends of the running system of the reciprocating mud scrapping
mechanism (3) and fixed at two terminal positions of the water sump, which are divided
into a first brake (8) and a second brake (15), and two guide shafts (44) are mounted on the
brake positioning block (42) in cooperation with the cylinder mounting base (43). The nut
at the front end of the cylinder (47) is clamped between the cylinder driving end pressure
plate (45) and the cylinder driving end top plate (50), the brake lever (49) of the brake is
matched with the brake block (50), and the brake connecting lug (47) is installed on the
frame (16).
7. According to claim 1, the one-way mud scrapping device for reciprocating lifting
driven by track rope of underground water sump is characterized in that the rotating speed of the hydraulic winch (1) is 12r/min; The moving speed of the monorail trolley (17) is
2.4m/min; The daily average cleaning amount of the mud scrapping plate (19) is 50-1OOm3
.
FIGURES
1/7
Figure 1
AU2021101650A 2021-03-30 2021-03-30 One-way mud scrapping device for reciprocating lifting driven by track rope of underground water sump Ceased AU2021101650A4 (en)

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Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
AU2021101650A AU2021101650A4 (en) 2021-03-30 2021-03-30 One-way mud scrapping device for reciprocating lifting driven by track rope of underground water sump

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114345856A (en) * 2022-01-12 2022-04-15 阳春新钢铁有限责任公司 Automatic slag scraping device of coal gas washing water chute
CN116878379A (en) * 2023-06-30 2023-10-13 海南电网有限责任公司建设分公司 Passive monitoring method for board position in tension and pay-off

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114345856A (en) * 2022-01-12 2022-04-15 阳春新钢铁有限责任公司 Automatic slag scraping device of coal gas washing water chute
CN114345856B (en) * 2022-01-12 2023-01-13 阳春新钢铁有限责任公司 Automatic slag scraping device of coal gas washing water chute
CN116878379A (en) * 2023-06-30 2023-10-13 海南电网有限责任公司建设分公司 Passive monitoring method for board position in tension and pay-off

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