AU2015238902B2 - Ceiling-embedded air conditioner - Google Patents

Ceiling-embedded air conditioner Download PDF

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Publication number
AU2015238902B2
AU2015238902B2 AU2015238902A AU2015238902A AU2015238902B2 AU 2015238902 B2 AU2015238902 B2 AU 2015238902B2 AU 2015238902 A AU2015238902 A AU 2015238902A AU 2015238902 A AU2015238902 A AU 2015238902A AU 2015238902 B2 AU2015238902 B2 AU 2015238902B2
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AU
Australia
Prior art keywords
heat exchange
corner
ceiling
disposed
casing body
Prior art date
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Application number
AU2015238902A
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AU2015238902A1 (en
Inventor
Takehiko NAKAMOTO
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Fujitsu General Ltd
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Fujitsu General Ltd
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Filing date
Publication date
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Publication of AU2015238902A1 publication Critical patent/AU2015238902A1/en
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Publication of AU2015238902B2 publication Critical patent/AU2015238902B2/en
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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24FAIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
    • F24F1/00Room units for air-conditioning, e.g. separate or self-contained units or units receiving primary air from a central station
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24FAIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
    • F24F1/00Room units for air-conditioning, e.g. separate or self-contained units or units receiving primary air from a central station
    • F24F1/0007Indoor units, e.g. fan coil units
    • F24F1/0018Indoor units, e.g. fan coil units characterised by fans
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24FAIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
    • F24F1/00Room units for air-conditioning, e.g. separate or self-contained units or units receiving primary air from a central station
    • F24F1/0007Indoor units, e.g. fan coil units
    • F24F1/0043Indoor units, e.g. fan coil units characterised by mounting arrangements
    • F24F1/0047Indoor units, e.g. fan coil units characterised by mounting arrangements mounted in the ceiling or at the ceiling
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24FAIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
    • F24F1/00Room units for air-conditioning, e.g. separate or self-contained units or units receiving primary air from a central station
    • F24F1/0007Indoor units, e.g. fan coil units
    • F24F1/0059Indoor units, e.g. fan coil units characterised by heat exchangers
    • F24F1/0063Indoor units, e.g. fan coil units characterised by heat exchangers by the mounting or arrangement of the heat exchangers
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24FAIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
    • F24F1/00Room units for air-conditioning, e.g. separate or self-contained units or units receiving primary air from a central station
    • F24F1/0007Indoor units, e.g. fan coil units
    • F24F1/0059Indoor units, e.g. fan coil units characterised by heat exchangers
    • F24F1/0067Indoor units, e.g. fan coil units characterised by heat exchangers by the shape of the heat exchangers or of parts thereof, e.g. of their fins
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24FAIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
    • F24F13/00Details common to, or for air-conditioning, air-humidification, ventilation or use of air currents for screening
    • F24F13/30Arrangement or mounting of heat-exchangers
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24FAIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
    • F24F1/00Room units for air-conditioning, e.g. separate or self-contained units or units receiving primary air from a central station
    • F24F1/0007Indoor units, e.g. fan coil units
    • F24F1/0018Indoor units, e.g. fan coil units characterised by fans
    • F24F1/0022Centrifugal or radial fans
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24FAIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
    • F24F13/00Details common to, or for air-conditioning, air-humidification, ventilation or use of air currents for screening
    • F24F13/02Ducting arrangements
    • F24F13/06Outlets for directing or distributing air into rooms or spaces, e.g. ceiling air diffuser
    • F24F2013/0616Outlets that have intake openings

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Air Filters, Heat-Exchange Apparatuses, And Housings Of Air-Conditioning Units (AREA)
  • Cooling Or The Like Of Electrical Apparatus (AREA)

Abstract

A ceiling-embedded air conditioner includes: a ceiling-embedded casing body; a turbo fan that is disposed inside the casing body; a heat exchanger that is disposed inside the casing body on an outer peripheral side of the turbo fan; and an electrical equipment box that is disposed along a part of the heat exchanger at the upstream side of a ventilation direction. The casing body has a square shape with first to fourth side plates. The heat exchanger has first to fourth heat exchange portions bent along the first to fourth side plates respectively. An end portion of the first heat exchange portion and an end portion of the fourth heat exchange portion are disposed at a corner for tube connection out of the four corners of the casing body. The electrical equipment box is disposed to extend from the corner for tube connection toward the first heat exchange portion and the fourth heat exchange portion. 17 1/4 FIG. 1 2 22b 22d2a 32,2,321 4232 32,321 3 4 3 1 FIG. 2 22b • 22c 22d 22a 23 71 20 24 92a 9 a 5 9 19 9b 92b72 7 531A

Description

1/4
FIG. 1 2
22b
22d2a
32,2,321
4232 32,321 4 33
1
FIG. 2 22b • 22c
22d 22a
24 23 71 20 92a 9 a 5 9 19 92b72 9b 7
531A
CEILING-EMBEDDED AIR CONDITIONER CROSS-REFERENCE TO RELATED APPLICATION
This application claims priority from Japanese Patent Application No.
2014-209379 filed with the Japan Patent Office on October 10, 2014, the entire content
of which is hereby incorporated by reference.
BACKGROUND
1. Technical Field
The present disclosure relates to a ceiling-embedded air conditioner. More
specifically, the present disclosure relates to an attachment structure of an electrical
equipment box.
2. Description of the Related Art
The ceiling-embedded air conditioner has a casing body including a heat
exchanger and a blower (turbo fan). The casing body is embedded in a space formed
between a ceiling slab and a ceiling panel. A flat square decorative panel is attached to
the lower surface of the casing body. The decorative panel has an air inlet and an air
outlet.
An air inlet is disposed at the center of a decorative panel. Rectangular air
outlets are disposed to surround the four sides of the air inlet. A suction grill with a
dedusting filter is provided at the air inlet of the decorative panel.
In the configuration described in JP-A-2010-78266, the casing body is a cuboid
in shape. The turbo fan is disposed at the center of the casing body. The heat
exchanger is disposed to surround the outer periphery of the turbo fan. A bell-mouth is provided between the air inlet and the turbo fan. The bell-mouth guides the air, which is taken into the casing body from the air inlet, to the inside of the turbo fan.
The bell-mouth has a base portion and a suction guide portion. The base
portion is formed in a square shape corresponding to the shape of the air inlet. The
suction guide portion is formed in a trumpet shape from the center of the base portion
toward the inside of the turbo fan. An electrical equipment box for storing electrical
equipment is disposed at a part of the base portion (refer to JP-A-2010-78266, Fig. 2).
The known electrical equipment box is formed in an elongated cuboid shape.
In addition, the known electrical equipment box is disposed along one side surface of a
casing body such that the known electrical equipment box is partially exposed to the
suction guide portion. Accordingly, the ventilation resistance becomes significantly
larger near the side of the base portion with the electrical equipment box than the
ventilation resistances in the vicinities of the three sides of the base portion without the
electrical equipment box. This deteriorates a balance of the air passing through the
heat exchanger.
According to another method disclosed in JP-A-2013-164219, an electrical
equipment box is laid out at a corner of a bell-mouth (a bent portion of a heat
exchanger) insusceptible to reduction in heat-exchange efficiency due to increased
ventilation resistance. However, the heat exchanger is also disposed at the corner and
the amount of an overlap between the heat exchanger and the electrical equipment box
remains unchanged. This also results in an imbalance of the air passing through the
heat exchanger.
SUMMARY
A ceiling-embedded air conditioner includes: a ceiling-embedded casing body that has an air suction path at the center of a lower surface and has an air blowoff path around the air suction path; a turbo fan that is disposed inside the casing body; a heat exchanger that is disposed inside the casing body on an outer peripheral side of the turbo fan; and an electrical equipment box that is disposed along a part of the heat exchanger at the upstream side of a ventilation direction. The casing body has a square shape with first to fourth side plates. The heat exchanger has first to fourth heat exchange portions bent along the first to fourth side plates respectively. An end portion of the first heat exchange portion and an end portion of the fourth heat exchange portion are disposed at a corner for tube connection out of the four corners of the casing body. The electrical equipment box is disposed to extend from the corner for tube connection toward the first heat exchange portion and the fourth heat exchange portion.
BRIEF DESCRIPTION OF THE DRAWINGS
Fig. 1 is a perspective view of a casing body in a ceiling-embedded air
conditioner according to an embodiment of the present disclosure as seen from the
lower side;
Fig. 2 is a perspective view of the state where a decorative panel is detached
from the casing body illustrated in Fig. 1;
Fig. 3 is a cross-sectional view of an inner structure of the casing body;
Fig. 4 is a bottom view describing the positional relation between a heat
exchanger and an electrical equipment box;
Fig. 5 is a perspective view of the electrical equipment box; and
Fig. 6 is a cross-sectional view of the electrical equipment box illustrated in Fig.
5 taken along line A-A.
DESCRIPTION OF THE EMBODIMENTS
In the following detailed description, for purpose of explanation, numerous
specific details are set forth in order to provide a thorough understanding of the
disclosed embodiments. It will be apparent, however, that one or more embodiments
may be practiced without these specific details. In other instances, well-known
structures and devices are schematically shown in order to simplify the drawing.
An object of the present disclosure is to provide a ceiling-embedded air
conditioner as described below. That is, the ceiling-embedded air conditioner allows
optimization of the structure and attachment position of an electrical equipment box.
This attains a favorable balance of the air passing through the heat exchanger to
suppress reduction in the efficiency of heat exchange.
A ceiling-embedded air conditioner (the air conditioner) according to an
embodiment of the present disclosure includes: a ceiling-embedded casing body that has
an air suction path at the center of a lower surface and has an air blowoff path around
the air suction path; a turbo fan that is disposed inside the casing body; a heat exchanger
that is disposed inside the casing body on an outer peripheral side of the turbo fan; and
an electrical equipment box that is disposed along a part of the heat exchanger at the
upstream side of a ventilation direction. The casing body has a square shape with first
to fourth side plates. The heat exchanger has first to fourth heat exchange portions
bent along the first to fourth side plates respectively. An end portion of the first heat
exchange portion and an end portion of the fourth heat exchange portion are disposed at
a corner for tube connection out of the four corners of the casing body. The electrical
equipment box is disposed to extend from the corner for tube connection toward the
first heat exchange portion and the fourth heat exchange portion.
As a preferable embodiment, the electrical equipment box is provided with first and second storage portions coupled to be orthogonal to each other and is formed in an
L shape. The first storage portion is disposed from the corner for tube connection
along the first heat exchange portion. The second storage portion is disposed from the
corner for tube connection along the fourth heat exchange portion.
In addition, when a length of the first heat exchange portion is designated as L,
a length of the fourth heat exchange portion as L2, a length of the first storage portion
as L3, and a length of the second storage portion as L4, the electrical equipment box is
preferably formed to satisfy the following conditions:
L3 1/2 x Li; and
L4 1/2 x L2.
Furthermore, the electrical equipment box preferably has a tapered surface at a
corner between a top surface and a side surface exposed to a ventilation side.
According to the air conditioner, the electrical equipment box is disposed in an
L shape along the heat exchange portions of the heat exchanger from the corner of the
casing body as a starting point where the end portions of the heat exchanger are
disposed at predetermined spacing therebetween. Accordingly, the portion of the
electrical equipment box overlapping the heat exchanger can be split into right and left
sides. This improves the balance of the air passing through the heat exchanger. As a
result, it is possible to suppress reduction in the efficiency of heat exchange.
In addition, the electrical equipment box has the first and second storage
portions orthogonal to each other. The electrical equipment box is formed in an L
shape such that the first storage portion is disposed from the corner along the first heat
exchange portion, and the second storage portion is disposed from the corner along the
fourth heat exchange portion. This produces a favorable balance of the air passing
through the heat exchanger. Accordingly, it is possible to minimize the influence on the heat exchange portions.
Further, when the length of the first heat exchange portion is designated as L,
the length of the fourth heat exchange portion as L2, the electrical equipment box is
formed, the length of the first storage portion as L3, and the length of the second storage
portion as L4, the electrical equipment box is formed to satisfy the following
conditions:
L3 1/2 x Li; and
L4 1/2 x L2.
This makes it possible to minimize the influence on the heat exchange portions while
ensuring the required size of the electrical equipment box.
Furthermore, the tapered surface is provided at the corner of the electrical
equipment box between the top surface and the side surface exposed to the ventilation
side. Accordingly, the ventilation resistance of the air passing through the electrical
equipment box is allowed to be suppressed. This prevents reduction in the efficiency
of heat exchange.
Next, an embodiment of the present disclosure will be described with reference
to the accompanying drawings. However, the present disclosure is not limited to this.
As illustrated in Figs. 1 to 4, a ceiling-embedded air conditioner 1 includes a
cuboid-shaped casing body 2. The cuboid-shaped casing body 2 is stored in the space
formed between a ceiling slab and a ceiling panel. The casing body 2 is a box-shaped
container having a top plate 21, four side plates 22a to 22d (hereinafter, referred to as
first to fourth side plates 22a to 22d), and a bottom surface 20. The top plate 21 has a
regular square shape with chamfered corners. The first to fourth side plates 22a to 22d
are extended downward from the respective sides of the top plate 21. The bottom
surface 20 (lower surface in Fig. 1) is opened. In this embodiment, the corners of the casing body 2 are chamfered according to the shape of the top plate 21.
The bottom surface 20 of the casing body 2 is opened to the inside of the room.
An air suction path 23 that is square in cross section is formed at the center of the
bottom surface 20. An air blowoff path 24 is formed on the bottom surface 20 of the
casing body 2 to surround the four sides of the air suction path 23.
A decorative panel 3 is screwed to the bottom surface 20 of the casing body 2.
The decorative panel 3 is made of a synthetic resin and has a flat regular square shape.
A square air inlet 31 is provided at the center of the decorative panel 3. The air inlet
31 communicates with the air suction path 23 of the casing body 2. Rectangular air
outlets 32 are disposed around the air inlet 31 at four places along the respective sides
of the air inlet 31. The air outlets 32 communicate with the air blowoff path 24 at the
back surface side (ceiling surface side).
A suction grill 4 is provided to cover the air inlet 31. The suction grill 4 is a
synthetic resin molded component. The suction grill 4 is formed in a flat regular
square shape to cover the bottom surface 20 of the casing body 2.
In this embodiment, the air outlets 32 are respectively covered with electrically
opening and closing wind direction plates 321. During air-conditioning operation, the
wind direction plates 321 are opened by a rotation member not illustrated provided on
the back surface side of the decorative panel 3 to make the air outlets 32 appear.
The casing body 2 stores a turbo fan 5 as a blowing fan and a heat exchanger 6
therein. A bell-mouth 7 is disposed in the air suction path 23 ranging from the air inlet
31 to the turbo fan 5. The bell-mouth 7 guides the air taken in from the air inlet 31 to
the turbo fan 5.
As illustrated in Figs. 2 and 3, the turbo fan 5 includes a main plate 52, a
shroud 53, and a plurality of blades 54. Themainplate52hasahub521. Arotation shaft 511 of adrive motor 51 is fixed to the center of thehub 521. Theshroud53is disposed to be opposed to the main plate 52 along the direction of axis of the rotation shaft 511. The plurality of blades 54 is disposed between the main plate 52 and the shroud 53. An opening 531 is provided at the center of the shroud 53 for inserting a part of the bell-mouth 7 into the turbo fan 5.
The turbo fan 5 is disposed at almost the center of inside of the casing body 2.
The turbo fan 5 is hung and held by the drive motor (fan motor) 51 mounted on the top
plate 21. Accordingly, as the turbo fan 5 is driven to rotate, the bell-mouth 7 is under
negative pressure at the air inlet 31 side (lower side in Fig. 3). Therefore, the air taken
in from the air inlet 31 is sucked into the turbo fan 5 through the bell-mouth 7, and is
blown toward the outer peripheral direction through the blades 54.
As illustrated in Figs. 3 and 4, the heat exchanger 6 is vertically extended from
the top plate 21 to the opening in a bottom surface 20. The heat exchanger 6 is formed
in a square frame shape to surround the turbo fan 5. The heat exchanger 6 has a first
heat exchange portion 6a, a second heat exchange portion 6b, a third heat exchange
portion 6c, and a fourth heat exchange portion 6d. The first heat exchange portion 6a
is disposed in parallel to the first side plate 22a. The second heat exchange portion 6b
is disposed in parallel to the second side plate 22b. The third heat exchange portion 6c
is disposed in parallel to the third side plate 22c. The fourth heat exchange portion 6d
is disposed in parallel to the fourth side plate 22d.
In this embodiment, the heat exchanger 6 includes an elongated square
plate-like body with four bent portions. The heat exchanger 6 has a heat-radiation fin
group 61 including a large number of strip-shaped heat-radiation fins. The large
number of heat-radiation fins is disposed at predetermined spacing therebetween. In
the heat exchanger 6, a large number of heat-transfer tubes 62 are inserted into the heat-radiation fin group 61 in parallel to one another.
As illustrated in Fig. 4, the heat exchanger 6 has four bent portions 6e to 6h.
Of these bent portions, the first bent portion 6e is formed between the first heat
exchange portion 6a and the second heat exchange portion 6b. The second bent
portion 6f is formed between the second heat exchange portion 6b and the third heat
exchange portion 6c. Each of the first bent portion 6e and the second bent portion 6f is
bent at right angle.
The third bent portion 6g and the fourth bent portion 6h are positioned between
the third heat exchange portion 6c and the fourth heat exchange portion 6d. In order to
provide an installation space for a drain pump (not illustrated), the third bent portion 6g
and the fourth bent portion 6h are bent such that, when the third bent portion 6g and the
fourth bent portion 6h are combined with each other, a right angle or an approximately
right angle is formed. The fourth bent portion 6h may not be provided between the
third heat exchange portion 6c and the fourth heat exchange portion 6d. In this case,
the third bent portion 6g, which is disposed between the third heat exchange portion 6c
and the fourth heat exchange portion 6d, may be bent at right angle. Accordingly, the
first to fourth heat exchange portions 6a to 6d are bent along the first to fourth side
plates 22a to 22d of the casing body 2 respectively.
The end portions of the heat-transfer tubes 62 are drawn from an end portion
63 of the first heat exchange portion 6a and an end portion 64 of the fourth heat
exchange portion 6d in the heat exchanger 6. A U-shaped tube (not illustrated) is
coupled to the one end portion 63. At the other end portion 64, gas-side tubes are
united into one collective tube and coupled to a gas-side pipe G, and liquid-side tubes
are united into one collective tube and coupled to a liquid-side pipe L.
In this embodiment, the heat exchanger 6 is formed in a square shape in a plane view of Fig. 4 by bending one heat exchanger. Instead of this, the heat exchanger 6 may be formed by coupling four small-sized heat exchangers at the end portions.
As described above, the heat exchanger 6 is bent at the first to fourth bent
portions 6e to 6h. Accordingly, the heat exchanger 6 is bent in a square shape. In
addition, the heat exchanger 6 has the end portions 63 and 64 disposed at a
predetermined spacing therebetween.
In this embodiment, as illustrated in Fig. 4, the end portions 63 and 64 are
disposed at an upper right corner A for tube connection of the casing body 2. The
gas-side pipe G and the liquid-side pipe L are drawn outward from the corner A of the
casing body 2.
The heat exchanger 6 is connected to a reversible refrigeration cycle circuit not
illustrated that allows cooling operation and heating operation. The heat exchanger 6
serves as an evaporator to cool the air during cooling operation. Meanwhile, the heat
exchanger 6 serves as a condenser to heat the air during heating operation.
Drain pans 8 are provided at the lower end side of the heat exchanger 6 to
receive dew condensation water generated by the heat exchanger 6. The drain pans 8
are provided with gutters 81. The gutters 81 store the lower end side of the heat
exchanger 6. The dew condensation water dropped from the heat exchanger 6 is
received at the gutters 81 and drawn up by a drain pump not illustrated.
The bell-mouth 7 is composed of a synthetic resin molded component. The
bell-mouth 7 includes a base portion 71 and a suction guide portion 72 as illustrated in
Figs. 2 and 3. The bell-mouth 7 is screwed into the drain pans 8. The base portion
71 is disposed at the air inlet 31 side, and is formed in a square shape corresponding to
the shape of the air inlet 31. The suction guide portion 72 is formed in a trumpet shape
from the center of the base portion 71 toward the inside of the turbo fan 5.
The base portion 71 is a concave formed in a square shape corresponding to the
shape of the air inlet 31. A storage concave portion 73, in which the electrical
equipment box 9 described later is to be disposed, is formed in a part of the base portion
71. The storage concave portion 73 has a corner positioned above the corner A of the
casing body 2 (refer to Fig. 2). The storage concave portion 73 is extended from the
corner as a center in parallel to the first heat exchange portion 6a and the fourth heat
exchange portion 6d. The electrical equipment box 9 is stored in the storage concave
portion 73.
As illustrated in Fig. 4, the electrical equipment box 9 is disposed along a part
of the heat exchanger 6 at the upstream side of the ventilation direction. As illustrated
in Figs. 5 and 6, the electrical equipment box 9 includes a box body 91 and a lid portion
92. The box body 91 has an opened upper surface and stores a substrate and/or
electrical equipment (both not illustrated). The lid portion 92 closes the opened
surface of the box body 91. In this embodiment, the electrical equipment box 9 is
formed by bending a metal plate, for example.
The box body 91 has a first storage portion 91a and a second storage portion
91b. The box body 91 is formed in an L shape such that the first storage portion 91a
and the second storage portion 91b are orthogonal to each other. A
temperature-humidity sensor 93 is erected on the side wall of the first storage portion
91a opposed to the suction guide portion 72.
The lid portion 92 is formed in an L shape adapted to the opening of the box
body91. The lid portion 92 includes a first lid portion 92a covering the first storage
portion 91a and a second lid portion 92b covering the second storage portion 91b. The
lid portion 92 has a horizontal top surface 921 coinciding with the open surface of the
boxbody91. A tapered surface 94 is formed at the corner between the top surface 921 of the lid portion 92 and the side surface (a side surface exposed to the ventilation side)
911 of the box body 91 exposed to the suction guide portion 72.
The tapered surface 94 is an inclined surface that, when the electrical
equipment box 9 is disposed at the storage concave portion 73 (refer to Fig. 3) of the
bell-mouth 7, is formed at the corner between the top surface 921 of the lid portion 92
and the side surface 911 of the box body 91 exposed to the suction guide portion 72.
The height of the tapered surface 94 (height in the up-down direction in Fig. 6) is
gradually smaller from the upstream side to the downstream side of the ventilation
direction. Accordingly, the air flowing along the surface of the electrical equipment
box 9 can be smoothly guided toward the bell-mouth 7 through the tapered surface 94.
As illustrated in Fig. 4, the length of the first heat exchange portion 6a is
designated as Li, the length of the fourth heat exchange portion 6d as L2, the length of
first storage portion 91a as L3, and the length of the second storage portion 91b as L4.
In this case, the electrical equipment box 9 is formed to satisfy the following conditions:
L3 1/2 x Li; and
L4 1/2 x L2.
Accordingly, the amount of an overlap between the first heat exchange portion
6a and the first storage portion 91a and the amount of an overlap between the fourth
heat exchange portion 6d and the second storage portion 91b become 50% or less
respectively. This produces a favorable balance of the air passing through the heat
exchanger while ensuring the required size of the electrical equipment box. As a result,
it is possible to enhance the efficiency of heat exchange.
When the electrical equipment box 9 is disposed along the storage concave
portion 73 of the bell-mouth 7, the first storage portion 91a is disposed from the corner
A along an opposed surface 65a of the first heat exchange portion 6a (in parallel to the opposed surface 65a). Further, the second storage portion 91b is disposed from the corner A along an opposed surface 65d of the fourth heat exchange portion 6d (in parallel to the opposed surface 65d).
Accordingly, the electrical equipment box 9 is disposed from the corner A
toward the first heat exchange portion 6a and the fourth heat exchange portion 6d.
That is, the center of the electrical equipment box 9 is disposed at the corner A hardly
contributing to heat exchange. In other words, the electrical equipment box 9 is
disposed in an L shape from corner A as a starting point along the opposed surface 65a
of the first heat exchange portion 6a and the opposed surface 65d of the fourth heat
exchange portion 6d. This produces a favorable balance of the air passing through the
heat exchanger.
According to this embodiment, the electrical equipment box 9 has the first
storage portion 91a and the second storage portion 91b that are equal in length (L3: L4
= 1: 1). The lengths (and the length ratio) of the first storage portion 91a and the
second storage portion 91b may be arbitrarily changed according to the specifications as
far as the foregoing conditions (L3 1/2 x Li and L4 < 1/2 x L2) are satisfied.
As described above, according to the present disclosure, the electrical
equipment box is disposed in an L shape along the heat exchange portions of the heat
exchanger from the corner of the casing body as a starting point where the end portions
of the heat exchanger are disposed at predetermined spacing therebetween.
Accordingly, the portion of the electrical equipment box overlapping the heat exchanger
can be split into right and left sides. This improves the balance of the air passing
through the heat exchanger. As a result, it is possible to suppress reduction in the
efficiency of heat exchange.
The expressions herein indicating shapes or states such as regular square, rectangular, square, circular, vertical, parallel, right angle, the same, orthogonal, and horizontal, signify not only strict shapes or states but also approximate shapes or states shifted from the strict shapes or states, without deviating from the scope in which the operations and effects of these shapes or states can be achieved.
The foregoing detailed description has been presented for the purposes of
illustration and description. Many modifications and variations are possible in light of
the above teaching. It is not intended to be exhaustive or to limit the subject matter
described herein to the precise form disclosed. Although the subject matter has been
described in language specific to structural features and/or methodological acts, it is to
be understood that the subject matter defined in the appended claims is not necessarily
limited to the specific features or acts described above. Rather, the specific features
and acts described above are disclosed as example forms of implementing the claims
appended hereto.

Claims (12)

1. A ceiling-embedded air conditioner comprising:
a ceiling-embedded casing body that has first to fourth side plates forming a
square shape, a lower surface arranged below the first to fourth side plates, an air
suction path at a center of the lower surface, and an air blowoff path around the air
suction path, one corner of four comers of the casing body having a gas-side pipe and
liquid side tubes and being arranged for tube connection;
a bell-mouth disposed in the lower surface of the casing body and including a
concaved base portion having a square shape with a flat bottom and a suction guide
portion in a center of the concaved base portion, the concaved base portion with the flat
bottom having an L-shape storage concave portion formed in the square shape with a
corner positioned above a corner of the casing body;
a turbo fan that is disposed inside the casing body;
a heat exchanger that is disposed inside the casing body on an outer peripheral
side of the turbo fan and has heat-transfer tubes therein, first to fourth heat exchange
portions bent along the first to fourth side plates respectively, an. end portion of the first
heat exchange portion and an end portion of the fourth heat exchange portion, the end
portions of the first and fourth heat exchange portions being spaced from each other and
disposed at the one comer of the four corners of the casing body. the storage concave
portion extending from the one corner as a center in parallel to the first heat exchange
portion and the fourth heat exchange portion;
drain pans formed separately from the bell-mouth and disposed laterally
outside the concaved base portion of the bell-mouth at lower ends of the first to fourth
heat exchange portions; and an electrical equipment box that is disposed in the L-shape storage concave portion of the concaved base portion along a part of the heat exchanger at the upstream side of a ventilation direction, and includes: a first storage portion disposed to extend from the one corner along the first heat exchange portion and having a length less than that of the first heat exchange portion; a second storage portion disposed to extend from the one corner along the fourth heat exchange portion and having a length less than that of the fourth heat exchange portion; and a corner portion coupling the first and second storage portions to be orthogonal to each other; such that the electrical equipment box is formed in an L-shape and disposed at said one corner for connection of the gas-side pipe and the liquid side tubes where the first and the fourth heat exchange portions are not present; wherein an outer line of the first storage portion along the first heat exchange portion extends from an end of the first heat exchange portion to an inner side of the one corner for the tube connection, and an outer line of the second storage portion along the fourth heat exchange portion extends from an end of the fourth heat exchange portion to the inner side of the one comer for the tube connection.
2. The ceiling-embedded air conditioner according to claim 1, wherein:
when a length of the first heat exchange portion is designated as LI, a length of
the fourth heat exchange portion as L2, a length of the first storage portion as L3, and a
length of the second storage portion as L4, the electrical equipment box is formed to
satisfy the following conditions:
L3 : 1/2 x LI; and
L4 ! 1/2 x L2.
3. The ceiling-embedded air conditioner according to either claim 1 or 2, wherein
the electrical equipment box has a tapered surface at a corner between a top
surface and a side surface exposed to a ventilation side.
4. The ceiling-embedded air conditioner according to any one of claims 1 to 3,
wherein:
the corner portion is disposed at the one corner of the casing body;
the first storage portion extends from the corner portion toward the second heat
exchange portion in parallel to the first heat exchange portion; and
the second storage portion extends from the corner portion toward the third
heat exchange portion in parallel to the fourth heat exchange portion.
5. The ceiling-embedded air conditioner according to claim 4, wherein:
the corner portion has an outer peripheral portion arranged between the end
portions of the first and fourth heat exchange portions and inclined in respect to the first
and fourth heat exchange portions; and
an inner peripheral portion arranged between the turbo fan and the outer
peripheral portion and inclined in respect to the first and fourth heat exchange portions.
6. The ceiling-embedded air conditioner according to any one of claims 1 to 5,
wherein the first storage portion has the length same as that of the second storage
portion.
7. The ceiling-embedded air conditioner according to any one of claims 1 to 6,
wherein the electrical equipment box further includes:
a first surface;
a second surface perpendicular to the first surface and at a downstream of the
first surface in the ventilation direction; and
a tapered surface inclined from the first surface to the second surface for
guiding air into the casing body so that a height of the electrical equipment box at the
tapered surface in a vertical direction of the casing body gradually reduces from the
upstream side to a downstream side of the ventilation direction.
8. The ceiling-embedded air conditioner according to any one of claims 1 to 7,
wherein the suction guide portion disposed at a center of the concaved base portion
extends toward the turbo fan, the suction guide portion having a trumpet shape with an
inner opening and guiding the air to the turbo fan, and the electrical equipment box
being arranged outside the inner opening.
9. The ceiling embedded air conditioner according to any one of claims 1 to 8,
wherein:
the comer portion of the electrical equipment box has an outer inclined portion
extending between an outer portion of the first storage portion and an outer portion of
the second storage portion;
the outer inclined portion being located between the end portions of the first
and fourth heat exchange portions.
10. The ceiling-embedded air conditioner according to claim 9, wherein:
the first to fourth heat exchange portions include a second heat exchange
portion and a third heat exchange portion;
the first and the second heat exchange portions are connected to each other;
the second and the third heat exchange portions are connected to each other;
the third and the fourth heat exchange portions are connected to each other; and
the first and the fourth heat exchange portions are not connected to each other.
11. The ceiling-embedded air conditioner according to any one of claims 1 to 10,
wherein the electrical equipment box includes a box body with an opened upper surface,
and a lid portion closing the opened upper surface.
12. The ceiling-embedded air conditioner according to claim 11, further
comprising a temperature-humidity sensor erected on a side wall of the first storage
portion that coincides with a suction side portion.
AU2015238902A 2014-10-10 2015-10-09 Ceiling-embedded air conditioner Active AU2015238902B2 (en)

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JP2014209379A JP6458984B2 (en) 2014-10-10 2014-10-10 Embedded ceiling air conditioner
JPJP2014-209379 2014-10-10

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JP (1) JP6458984B2 (en)
CN (1) CN105509144B (en)
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Publication number Publication date
PL3006839T3 (en) 2020-08-24
EP3006839A1 (en) 2016-04-13
CN105509144B (en) 2019-10-11
JP2016080209A (en) 2016-05-16
EP3006839B1 (en) 2020-04-08
US11162691B2 (en) 2021-11-02
ES2794614T3 (en) 2020-11-18
AU2015238902A1 (en) 2016-04-28
US20160102872A1 (en) 2016-04-14
JP6458984B2 (en) 2019-01-30
CN105509144A (en) 2016-04-20

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