AU2004226959A1 - Surgical rongeur having a carrier member - Google Patents
Surgical rongeur having a carrier member Download PDFInfo
- Publication number
- AU2004226959A1 AU2004226959A1 AU2004226959A AU2004226959A AU2004226959A1 AU 2004226959 A1 AU2004226959 A1 AU 2004226959A1 AU 2004226959 A AU2004226959 A AU 2004226959A AU 2004226959 A AU2004226959 A AU 2004226959A AU 2004226959 A1 AU2004226959 A1 AU 2004226959A1
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- Australia
- Prior art keywords
- rongeur
- cutting
- shaft
- bone
- storage
- Prior art date
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- Abandoned
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- 238000005520 cutting process Methods 0.000 claims description 202
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- 239000002184 metal Substances 0.000 claims description 6
- 229910052751 metal Inorganic materials 0.000 claims description 6
- 238000012976 endoscopic surgical procedure Methods 0.000 claims description 5
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- 206010061274 Malocclusion Diseases 0.000 description 1
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- 229940023184 after bite Drugs 0.000 description 1
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Description
1
AUSTRALIA
Patents Act 1990 COMPLETE SPECIFICATION STANDARD PATENT Applicant(s): Gary Karlin MICHELSON Invention Title: SURGICAL RONGEUR HAVING A CARRIER MEMBER The following statement is a full description of this invention, including the best method of performing it known to me/us: 2 pj SURGICAL RONGEUR HAVING A CARRIER MEMBER o 0 BACKGROUND OF THE INVENTION FIELD OF THE INVENTION This invention relates to surgical instruments, used I to bite out or cut portions of bone or cartilage, and specifically to those of the Kerrison type, or similar
NO
C type. The application is a divisional application of Australian patent application no. 2002300799.
DESCRIPTION OF THE RELATED ART Rongeurs are surgical instruments for the cutting away of human tissue, and most commonly, cartilage and/or bone. Kerrison rongeurs are utilized in spinal surgery to remove bone and to thereby gain access to the spinal canal. These rongeurs typically have a closable jaw, one member of which having a cutting end and the other member being a foot plate which must be placed beneath the tissue, generally bone or cartilage, to be cut.
For example, when a Kerrison rongeur is in use, the surgeon places the bone to be cut, such as the leading edge of the lamina of a vertebrae, within the open portion of the distal end of the rongeur. The surgeon then squeezes the handle of the rongeur which causes the moveable jaw member of the rongeur to be advanced through that portion of bone to reach the foot plate, and thereby amputating that portion of bone. Once the jaw members become full, the rongeur must then be completely removed from the surgical site and passed to the scrub nurse for the removal from the instrument of that cut portion of bone.
To facilitate the necessary function of the rongeur, the foot plate is generally cupped, as is the cutting end of the moveable jaw member. If only the moveable jaw member were cupped and the foot plate flat, then upon cutting with contact surfaces rendering the rongeur H.\stella\Keep\Speci\NTB\P54929.DIV.doc 4/11/04 I 3 c ineffective and even dangerous as it fails to cut cleanly and begins to rely on tearing.
0 z Both U.S. Patent No. 3,902,498 issued to Niederer and U.S. Patent No. 5,026,375 issued to Linovitz et al.
O 5 disclose a means for replacing the cutting element on just one side of the jaw in a rongeur appearing to have cutting Scupped portions on both sides of the jaw. Since dulling and wear occurs equally on both sides of the jaw,
IND
C replacing only one side is obviously ineffective in restoring the sharpness and the full cutting function of the instrument or for even providing for the proper mating of the cutting surfaces as one new side is then opposed to one worn side.
Reference is made to United States Patent Nos.
4,722,338 to Wright et al. and 4,777,948 to Wright et al.
Patent 4,777,948 discloses a rongeur having a stationary hollow tubular cutting element 28 which may be removably attached to the rongeur. The entire assembly must be disengaged to replace the cutting element. The device is not capable of taking multiple full bites since only a short recess is provided for pulling the severed bone into the hollow cutting tube and contrary to that concept teaches that the bone is then ejected after each cutting operation, as explained in U.S. Patent 4,722,338 at Col.
3, line 10. No collection of the cut bone is achieved by the hollow cutting element beyond a single cut and the cut bone is then ejected. In fact, the cut bone may be ejected into the wound, which could cause great harm.
SUMMARY OF THE INVENTION According to an aspect of the present invention, there is provided a rongeur for cutting bone or cartilage, comprising: a shaft terminating in a foot plate; a carrier member in slidable relationship to said shaft, said carrier member having a leading end, a trailing end opposite said leading end, and an open H.\stella\Keep\Speci\NTB\P4929.DIV.doc 4/11/04 4 O interior, said leading end having an opening in communication with said open interior; 0 z a tubular member configured to be removably inserted at least in part into said open interior of said carrier, said tubular member having an open end with a cutting edge adapted to contact said foot plate and cut pieces of bone or cartilage, said tubular member having a storage area proximate said cutting edge in communication with said C( open end, said storage area configured to collect and store at least one cut piece of bone or cartilage, said shaft being in slidable relationship with said carrier member without passing through said tubular member; and a mechanism for providing reciprocal motion of said carrier member and said shaft relative to one another.
Preferably said carrier member is removably coupled to at least a portion of said shaft.
Preferably the rongeur further comprises a lock for locking said carrier member to at least a portion of said shaft.
Preferably said storage area increases in cross sectional area at least in part from said leading end to said trailing end of said carrier member.
Preferably said tubular member includes a second opening in communication with said storage area, said second opening adapted to be closed by a portion of said rongeur when in use.
Even more preferably, said second opening is closed only during use of the rongeur and is open when said tubular member is removed from said rongeur.
Preferably said carrier member includes at least a portion thereof that is replaceable.
Preferably said tubular member is disposable.
Preferably said tubular member is configured to store multiple cut pieces of bone or cartilage.
Preferably said mechanism includes a handle for providing said reciprocal motion of said carrier member and said shaft relative to one another.
h,\stella\Keep\Speci\NTB\P54929.DIV.doc 4/11/04 c Preferably said carrier member is configured to be operatively coupled to at least one of said shaft and said z mechanism.
Even more preferably, said carrier member is configured to hold the cut pieces of bone or cartilage upon uncoupling from at least one of said shaft and said mechanism.
\Preferably said carrier member is configured to N prevent any of the cut pieces of bone or cartilage stored in said storage area from being ejected from said storage area while said rongeur is being used to cut the bone or cartilage.
Preferably said tubular member comprises a metal.
Preferably said tubular member comprises a plastic material.
Preferably said mechanism for providing the reciprocal motion of said combined cutting element and storage member and said shaft relative to one another includes a solenoid.
Preferably said storage area extends substantially the entire length of said tubular member.
Preferably said storage are is configured to store at least two full cuts of bone or cartilage.
Preferably said carrier member and said shaft have an external configuration which is substantially rounded for use in endoscopic surgical procedures.
BRIEF DESCRIPTION OF THE DRAWINGS In order that the present invention may be more clearly ascertained, preferred embodiments will now be described, by way of example, with reference to the accompanying drawing, in which: Figure 1 is an elevational side view of one preferred surgical rongeur constructed in accordance with an embodiment of the present invention; Figure 2 is an exploded first side view of the surgical rongeur of Figure 1; H.\stella\Keep\Speci\NTB\P54929.DIV.doc 4/11/04
I
6- Figure 3 is an exploded second side view of the surgical rongeur of Figure 1; z Figure 4 is an exploded view of the surgical rongeur of Figure 1 showing a bottom plan view of the O 5 slide drive member engaged to the cutting/storage member and an elevational second side view of the body; SFigure 5 is a top plan view along lines 5--5 of Figure 4 showing the configuration of the slot and recess CI of the shaft portion of the surgical rongeur of Figure 1; Figure 6 is a cross sectional view along lines 6- -6 of Figure 1 illustrating the cutting/storage member engaged to the shaft of the surgical rongeur of Figure 1; Figure 7 is a partial schematic view of the spring means for biasing the handle of the surgical rongeur of Figure 1; Figure 8 is a perspective view of an alternative embodiment of the cutting/storage member of the surgical rongeur of the present invention comprising a disposable storage and cutting element; Figures 9 is a bottom plan view of a further alternative embodiment of the surgical rongeur of the present invention comprising a disposable combined cutting element and storage member secured to the bottom portion of a carriage member; Figures 10A and 10B are partial elevational side views of alternative embodiments of the foot plate having a groove and the cutting/storage member having an extension element for preventing upward excursion of the cutting/storage member along the foot plate; Figure 11 an elevational and partial sectional side view of an electrically powered surgical rongeur of the present invention; Figure 12 is a cross sectional view along lines 12--12 of the electrically powered surgical rongeur of Figure 11; Figure 13 is a cross sectional view along lines 13--13 of the electrically powered surgical rongeur of H.\stella\Keep\Speci\NTB\P54929.DIV.doc 4/11/04 7pc Figure 11; Figure 14 is a cross sectional view along lines
O
z 14--14 of the electrically powered surgical rongeur of Figure 11; Figure 15 is an elevational and partial sectional side view of another alternative embodiment of the Selectrically powered surgical rongeur of the present invention; CA Figure 16 is a partial elevational and partial sectional side view of another alternative embodiment of Sthe electrically powered surgical rongeur of the present invention; Figure 17 is an elevational side view of an alternative embodiment of the surgical rongeur of the present invention; Figure 18 is a partial elevational front view along view lines 18--18 of the surgical rongeur of Figure 17 showing the release button in the engaged position; Figure 19 is a partial elevational front view along view lines 18--18 of the surgical rongeur of Figure 17 showing the release button in the disengaged position; Figure 20 is a partial, exploded elevational side view of the surgical rongeur of Figure 17; Figure 21 is a side perspective view of the cutting/storage member of the surgical rongeur of Figure 17 with the straw member shown in partial cutaway and in the elevated position; Figure 22 is a bottom plan view of the cutting/storage member of the surgical rongeur of Figure 17 with the straw member shown in the lowered position; Figure 23 is a cross sectional view along lines 23--23 of Figure 21 of the straw engagement means of the cutting/storage member of Figure 21 shown in the raised position with the lowered position shown in hidden line; Figure 24 is a cross sectional view of the cutting/storage member along lines 24--24 of Figure 22; Figure 25 is a cross sectional view along lines H,\tella\Keep\Speci\NTB\P54929.DIV.doc 4/11/04
I
8- -c 23--23 of Figure 21 of an alternative embodiment of the straw engagement means shown in the raised position with
O
z the lowered position shown in hidden line; Figure 26 is a side elevational view of an O 5 alternative embodiment of the surgical rongeur of the present invention having a reciprocating shaft terminating Sin a foot plate and a fixed body portion; Figure 27 is a top plan view along lines 5--5 of C Figure 4 showing an alternative embodiment of the surgical rongeur of the present invention having a shaft with a Sremovably attachable end portion; Figure 27A is a cross sectional view along lines 27A--27A of Figure 27 showing the engaging means for removably engaging the end portion to the shaft of the surgical rongeur of Figure 27.
Figure 27B is a partial side sectional view of an alternative embodiment of the foot plate having a cutting surface which is out of the plane of the surface of the foot plate facing the cutting edge of the cutting/storage member of the present invention.
Figure 27C is a partial side sectional view of an alternative embodiment of the foot plate having a cutting surface which is out of the plane of the surface of the foot plate facing the cutting edge of the cutting/storage member of the present invention; Figure 28 is a partial elevational side view of an alternative embodiment of the surgical rongeur of the present invention for use in endoscopic surgical procedures; Figure 29 is a cross sectional view along lines 29--29 of the endoscopic surgical rongeur of Figure 28; Figure 30 is an exploded elevational side view of an alternative embodiment of the surgical rongeur of the present invention having removably attachable shaft members; Figure 31 is a cross sectional view of the engagement means for engaging the removably attachable H \stella\Keep\Speci\NTB\P54929.DIV.doc 4/11/04
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9 c shaft members of the surgical rongeur of Figure 30 shown partially inserted; 0 z Figure 32 is a cross sectional view of the engagement means for engaging the removably attachable shaft members of the surgical rongeur of Figure 30 shown fully inserted; and SFigure 33 is a partial elevational side view and schematic diagram of an alternative embodiment of the
INO
C( surgical rongeur of the present invention having a vacuum pump in communication with the cutting/storage member for evacuating any contents of the cutting/storage member.
DETAILED DESCRIPTION OF THE DRAWINGS Referring to Figures 1-4, a surgical bone rongeur is shown constructed in accordance with a preferred embodiment of the present invention and comprises generally a body 12 having a rear handle 13 depending at an angle from the proximal end 11 of the body 12, and has a shaft 14 extending distally and terminating at its distal end in a foot plate 16. A support spike 31 extends from the upper portion of the rear handle 13 as support for the area of the hand between the thumb and the first finger. Mounted on the shaft 14 is a slide drive member for reciprocating movement on the shaft 14. Referring to Figure 2, a pivoting forward handle 30 includes a lower finger grip portion 34 and an upper finger portion 37 for the fingers. The upper part of the forward handle 30 has an extension 33 with an elongated opening 35 and an aperture 36 through which passes a pivot pin 32. Extension 33 fits into the body 12 through slot 19 (shown in Figure and is contained within the body 12.
Once the extension 33 is positioned within slot 19, the pivot pin 32, having a screw head 39 on one end and threads at its other end, is used to pivotally attach the forward handle 30 to the body 12. The pivot pin 32 passes through opening 15 in one side of the body 12 through aperture 36 in the forward handle 30 and threads into H:\stella\Keep\Speci\NTB\PS4929.DIV.doc 4/11/04
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i0 c threaded aperture 17 in the other side of the body 12. The elongated opening 35 of the extension 33 surrounds pin 42 0 z located at the bottom surface of slide drive member which is mounted on the shaft 14 so that the forward O 5 handle 30 engages the pin 42 and serves as the driving means for the slide drive member 20. The forward handle Sis attached to the body 12 at an angle to the slide drive member 20 so that when the forward handle 30 moves
IND
C proximally the slide drive member 20 moves distally. The forward handle 30 and the rear handle 13 are biased away from each other by spring means 40 and 40a. Spring means is attached at one end to the bottom of forward handle by screw 41 and spring means 40a has one end attached to the bottom of rear handle 13 by screw 43 and may be further secured by having a bend in the end of spring means 40a capable of fitting into an opening of rear handle 13 to prevent rotation of the spring means relative to rear handle 13.
Referring to Figure 7, in order to interlock the two spring means 40 and 40a, spring means 40 has an extension piece 45 at its upper end that fits into the notch 46 of the upper end of spring means 40a. Once interlocked, the spring means 40 and 40a oppose each other to bias the forward handle 30 distally. Other spring mechanisms, internal or external, and other biasing means, including pneumatic means, may also be employed for urging the forward handle 30 distally.
Referring to Figures 4 and 5, the slide drive member is slidably mounted to the top surface of shaft 14 within a slot 24 formed in the shaft 14 having an inverted T-shaped portion 25 into which is fitted a complementary inverted T-shaped runner 26 depending from the bottom surface of slide drive member 20. Slot 24 extends distally from the inverted T-shaped portion 25 to form a wider portion 27 of the slot 24.
Referring to Figure 4, a stop pin 60 depends from the distal end 61 of the bottom surface of the slide drive H.\stella\Keep\Speci\NTB\P54929.DIV.doc 4/11/04 i- 11c member 20. The stop pin 60 serves to guide the slide drive member 20 and to keep the distal end 61 of the slide drive 0 z member 20 from sliding off the shaft 14 during the operation of the rongeur 10. The stop pin 60 is set back O 5 from the distal end 61 of the slide drive member 20 and fits within the wider portion 27 of slot 24. The wider Sportion 27 of the slot 24 has a slot wall 28 at its distal end which catches the stop pin 60 and prevents the slide CI drive member 20 from sliding off the shaft 14 distally.
Referring to Figures 2 and 5, on one side of the shaft 14 is a rounded aperture 80. The rounded aperture corresponds in location to a recess 82 in the top surface of shaft 14 as shown in Figure 5. The recess 82 bisects the wider portion 27 of slot 24 and has a rounded bottom surface. Located within the recess 82 and extending from the aperture 80 is a push button assembly 70 having a large diameter, external button portion 76 and a narrow diameter portion 74 that passes through the aperture The narrow diameter portion 74 has a depression 75 with a flat bottom.
The narrow diameter portion 74 terminates at its other end in a large diameter member 72 having a slightly smaller diameter than the diameter of the rounded recess 82. The large diameter member 72 has a flattened top surface 73 so that it is flush with the top surface of the shaft 14 when the large diameter member 72 is inserted within the recess 82. The reverse end of the large diameter member 72 has a small depression 77 for receiving the end of a coil spring 84 a shown in Figure 4.
The large diameter member 72 is placed within the recess 82, so that the narrow diameter portion 74 crosses the wider portion 27 of the slot 24 at a right angle and extends through the rounded aperture 80 and the external button portion 76 is external to the shaft 14. The depression 75 in the narrow diameter portion 74 is of a sufficient depth to permit the stop pin 60 depending from the slide drive member 20 to easily pass through the wider H: \stella\Keep\Speci\NTB\P54929.DIV.doc 4/11/04 r -12 O portion 27 of the slot 24 and over the depression unobstructed by the narrow diameter portion 74.
0 z Within the recess 82 is a coil spring 84 having an end that fits within the small depression 77 of the large diameter member 72. The coil spring 84 serves to bias the large diameter member 72 so that in its biased position, Sthe large diameter member 72 blocks the wider portion 27 of slot 24. The large diameter member 72 has a diameter CI that is sufficient to prevent the stop pin 60 from sliding over it. The external button portion 76 is at its greatest extension out of the rounded opening 80 when the large diameter member 72 is in the biased position and blocks the wider portion 27 of the slot 24. To unblock the wider portion 27 of the slot 24, the user simply presses the external button portion 76 of the button assembly 70 so that the coil spring 84 compresses and the-large diameter member 72 moves further into the recess 82. When the large diameter member 72 is positioned as far into the recess 82 as possible the depression 75 of the button assembly 70 is positioned directly beneath the stop pin 60 depending from the bottom surface of the slide drive member 20 so that the stop pin 60 can pass through the wider portion 27 of the slot 24 unobstructed. It is appreciated that the rounded recess 82 may be placed at various locations along the shaft 14 so that the button assembly 70 contained therein may also be positioned at various locations along the shaft 14 beneath the slide drive member 20. The position of the stop pin 60 depending from the slide drive member 20 may also be changed to correspond to the location of the button assembly 70 and the configuration of the slot 24 and the position of the wider portion 27 may also be modified accordingly without departing from the scope of the present invention. For example, the rounded recess 82 may be replaced along the shaft 14 so that it is located within the opening 15 and the threaded aperture 17 of the body 12. In this position, the button assembly 70 in addition to controlling the displacement of H,\stella\Keep\Speci\NTB\P54929.DIV.doc 4/11/04
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13 c the slide drive member 20 along the shaft 14 could also serve as a hinge and attachment means for the forward 0 z handle 30 replacing the pivot pin 32 as shown in Figure 17.
Referring to Figures 5 and 6, the shaft 14 has a pair of rails 62,63 extending from either side of the shaft 14 which run parallel to the shaft 14. The rails 62,63 have a bottom substantially flat surface 64 that is C( perpendicular to the sides of the shaft 14 as shown in Figure 6. Near the distal end of the shaft 14 are forward notches 65,66 that provide a break in the continuity of the rails 62,63. Positioned proximal to the forward notches 65,66 are rear notches 69,71 which similarly provide a break in the continuity of the rails 62,63.
Referring to Figures 4 and 6, the distal end 61 of the slide drive member 20 engages a cutting/storage member which is removably attached to both the shaft 14 and to the slide drive member 20. The cutting/storage member has depending sides 51 and 52 which are mirror images of each other. As shown in Figure 4, near the distal end of the cutting/storage member 50, the depending sides 51,52 each have forward rail-engaging members 53,54 respectively. Forward rail-engaging members 53,54 fit within the forward notches 65,66 of shaft 14. Each of the forward rail-engaging members 53,54 has a top substantially flat surface 68 that is perpendicular to the depending sides 51 and 52 for engaging the bottom substantially flat surface 64 of rails 62,63 as shown in Figure 6. Once the forward rail-engaging members 53,54 are engaged to the rails 62,63, the cutting/storage member is prevented from sliding upward as it moves along the shaft 14.
Also located on each of the depending sides 51,52 of the cutting/storage member 50 are rear rail-engaging members 56,57 which are sufficiently spaced proximally from the forward rail-engaging members 53,54 so that when the forward rail-engaging members 53,54 are placed over H:\stella\Keep\Speci\NTB\PS4929.DIV.doc 4/11/04 -14 Sforward notches 65,66, the rear rail-engaging members 56,57 are directly over the rear notches 69,71 in the 0 z shaft 14. The rear rail-engaging members 56,57 are identical to the forward rail engaging members 53,54 and similarly each have a top substantially flat surface 68 for engaging the bottom substantially flat surface 64 of rails 62,63.
Referring to Figures 2 and 4, the proximal end of CI the cutting/storage member 50 has a male connection means 55 having grooves 58 on both sides of a key portion 59.
The male connection means 55 fits into a female connection means 21 located at the distal end 61 of the slide drive member 20. The female connection means 21 has rails 23 for engaging the grooves 58 of the male connection means 55 and a notched area 78 for receiving the key portion 59. The cutting/storage member 50 may be engaged to the slide drive member 20 by lowering the cutting/storage member 50 toward the slide drive member so that the male and female connection means 55 and 21 slide into each other. To disengage the cutting/storage member 50 from the slide drive member 20, the cutting storage member 50 is simply lifted out. As an alternative, the cutting/storage member 50 may also be attached to the slide drive member 20 in any number of conventional ways, such as by snap fit.
The cutting/storage member 50 is placed on the shaft 14 by aligning the forward rail-engaging members 53,54 with the forward notches 65,66 and by simultaneously aligning the rear rail-engaging members 56,57 with the rear notches 69,71 so that the male connection means slides into and engages the female connection means 21 of the slide drive member 20. In order to properly align the cutting/storage member 50 so that it may engage the shaft 14, the slide drive member 20 must be positioned sufficiently proximal from the foot plate 16.
The range of proximal to distal movement of the slide drive member 20 is controlled by the large diameter H \stella\Keep\Speci\NTB\P54929.DIV.doc 4/11/04 c member 72 of the button assembly 70. In its biased position, the large diameter member 72 is positioned in 0 z the wide portion 27 of slot 24 so that the distal edge 79 of the large diameter member 72 blocks the stop pin 60 and O 5 thus the slide drive member 20 from moving proximally along shaft 14. The appropriate position of the slide Sdrive member 20 for attaching the cutting/storage member to the shaft 14 may only be achieved by sliding the C stop pin 60 past the position of the distal edge 79 of the large diameter member 72. In order to slide the stop pin past the distal edge 79, the button assembly 70 must be manually depressed toward the shaft 14 so that the large diameter member 72 is pushed into the recess 82 and is moved out of the wide portion 27 of slot 24. As the forward handle 30 is biased forward by the spring means and 40a, the slide drive member 20 is moved proximately along the shaft 14 so that the stop pin 60 is positioned within the depression 75 of the narrow diameter portion 74. With the stop pin 60 positioned within the depression 75, the large diameter member 72 is pushed back within the recess and the coil spring 84 is compressed within the recess 82 of the shaft 14.
Once aligned with the forward and rear notches 65,66 and 69,71 and engaged to the slide drive member 20, the cutting/storage member 50 is in position to be pushed distally along shaft 14 by the slide drive member toward the foot plate 16. This is accomplished by squeezing the forward handle 30 to move the slide drive member 20 and the stop pin 60 distally so that the stop pin 60 is no longer within the depression 75 of the narrow diameter portion 74, and the large diameter member 72 is returned to its biased position by the coil spring 84. As the cutting/storage member 50 is engaged to the slide drive member 20, the movement of the cutting/storage member 50 is responsive to the movement of the slide drive member 20. As the cutting storage member 50 is moved distally the front and rear rail-engaging members 53,54 H:\stella\Keep\peci\Nr\P54929.fIV.doc 4/11/04 16 c and 56,57 engage the rails 62,63.
Once the cutting/storage member 50 engages the rails z 62,63 of the shaft 14, it may not be lifted out and the cutting/storage member 50 is locked to the shaft 14.
The proximal movement of the slide drive member is stopped by the large diameter member 72 in its biased Sposition which blocks the stop pin 60 from further proximal travel in the wider portion 27 of the slot 24. To CI remove the cutting/storage member 50 from the shaft 14, the stop pin 60 must be again positioned by the user so that it is within the depression 75 of the narrow diameter portion 74.
Thus, the cutting/storage member 50 may be locked or unlocked to the shaft 14 without the use of tools by simply pressing the button assembly 70. Further, once the button assembly 70 is pushed and the forward handle 34 is advanced by the handle biasing means 40 and 40a, the rongeur 10 remains receptive to the introductions or removal of the cutting/storage member 50 without the need to continue depressing the release button.
Further, the cutting/storage member 50 is secured to the shaft 14 by simply pulling the forward handle 34 securing the cutting/storage member 50 to the shaft 14 until the release button assembly 70 is again depressed.
The button assembly 70 does not have to be redepressed to allow pin 60 to move distally as portion is of sufficient length to support it when the slide drive member 20 is maximally proximal.
The cutting/storage member 50 opens into a storage chamber 88 which is bounded by upper and side walls 44 and which are sharpened distally to form cutting edges 22 facing the foot plate 16. The depending sides 51,52 of cutting/storage member 50 are recessed from the foot plate 16 for maximum bite since no cutting edge is required at the depending sides 51,52. While the foot plate 16 may have a slight concave depression to allow for a cutting H.\stella\Keep\Speci\NTB\P54929.DIV.doc 4/11/04 17 O edge, it is to be understood that it is preferably substantially flat, without a cutting edge.
0 The storage chamber 88 extends along the interior of the cutting/storage member 50 at least partially toward its proximal end. The cross sectional area of the interior of the storage chamber 88 may be constant or may Sprogressively increase from the distal end to the proximal end so that a number of successive bone fragments can more
IND
C easily slide into the storage chamber 88 and stack up without jamming.
The rongeur 10 of the present invention is used in the conventional manner to bite bone or cartilage. The cut bone fragments are pushed by the foot plate 16, one by one, into a stack within the storage chamber 88 of the removable cutting/storage member 50 after being cut and are not likely to fall back into the wound site because they are forced into the storage chamber 88 with considerable force and are prevented from jamming as the cross sectional area of the interior space of the storage chamber 88 either has parallel or divergent walls. Thus, it is not necessary that the cut bone fragments be removed during the surgical procedure, and bite after bite takes place, without the need to remove the rongeur 10 from the wound.
The side walls 44 and 85 of the cutting/storage member 50 have narrow slits 86,87 partially along the length of the cutting/storage member 50. Once the cutting/storage member 50 is filled with cut pieces of bone, it is removed from the shaft 14 and a stylet or similar instrument may be inserted through the slits 86,87 to aid in the removal of the cut pieces from the storage chamber 88 containing the cut pieces.
Alternatively, the proximal end of the storage chamber 88 of the cutting/storage element 50 may also be open. During use, the distal end 61 of the slide drive member 20 may be used to block the open proximal end of the storage chamber 88. Once the cutting/storage member H:\stella\Keep\Speci\NTB\P54929.DIV.doc 4/11/04 r -18c is removed from the rongeur 10, the proximal end of the storage chamber 88 is open and a stylet may be used to 0 z push the cut bone fragments stored within the storage chamber 88 so that the fragments exit from the distal end O 5 or in reverse from the proximal end.
The use of a removable hollow cutting/storage member permits a new sharp cutting edge to be provided for Seach operation as it may easily be replaced. Both the
IND
storage chamber 88 and the cutting edge 22 could be made of metal or any other suitable material such as, but not limited to, ceramic for the cutting edge 22 or a plastic polycarbonate) for the storage chamber 88.
In the preferred embodiment, the rongeur 10 has a body 12 that is approximately 7 1/4 inches in length; a cutting/storage member 50 that is approximately 3 1/4 inches in length and approximately 7/s inches in height and approximately 3/8 inches in width; a slide drive member 20 that is approximately 3 9/16.inches in length and approximately 7/16 inches in height and approximately 3/8 inches in width; a rear handle 13 approximately 4 7/8 inches in length and a front handle 30 approximately 4 3/8 inches in length having a extension member 33 that is approximately 7/8 inches long; and a button assembly having an overall length of approximately 7/16 inches.
It is appreciated that the cutting elements of the rongeur of the present invention need to be made of a material capable of forming a sharp cutting edge and serving the intended purpose of the rongeur. Such materials include, but are not limited to, metals, ceramics or composite materials. The remainder of the rongeur could be made of metal, plastic or a composite material suitable for the intended purpose, such that the entire rongeur could be disposable.
Referring to Figures 8 and 9, in a first alternative embodiment of the present invention, the rongeur includes a removable and disposable straw 90 that is attachable to the bottom of a carriage member 96.
H.\stella\Keep\Speci\NTB\P54929.DIV.doc 4/11/04 19 c The carriage member 96 is similar in construction to the cutting/storage member 50 but does not have the z storage chamber 88 and essentially acts as a housing for carrying the straw 90. Straw 90 is a hollow member in the O shape of a cylinder or may have any other shape suitable for use with rongeur 10. At the distal end of the straw Sis a sharp cutting edge 92 for cutting bone or other similar tissue. In this embodiment, the cutting/storage CI member 50 is actually a carrier member as the straw does the actual cutting and storing of the bone. Prior to use, the straw 90 is inserted within the storage chamber 88 before the cutting/storage member 50 is placed on the shaft 14.
The hollow chamber 94 of the straw 90 functions to store the cut pieces of bone or cartilage. The stored cut pieces may be removed for future use in the same manner described above for the preferred embodiment.
The straw 90 is placed in the bottom of the carriage member 96 prior to placing the carriage member 96 on the shaft 14. The straw 90 is held in place and is prevented from rotating by pins 97,98 which complement the grooves 101,102 in the straw 90 as shown in Figure 9, and prevent any movement of the straw 90 within the carriage member 96 during the operation of the rongeur. Once .the carriage member 96 is removed from the shaft 14, the straw 90 is easily removable from the carriage member 96.
The straw 90 is preferably made of metal or any other material which is capable of being sharpened and maintaining a sharp cutting edge 92 for multiple bites by the rongeur 10. After the straw 90 is used and removed from the rongeur 10, the cut pieces contained therein are removed and may be used for bone grafting purposes if desired. The relatively low cost of the straw 90 allows the straw 90 to be truly disposable.
Referring to Figure 10A and lOB, a second alternative embodiment of the rongeur 10 is shown with the intersection of the foot plate 16 and the shaft 14 having H \stella\Keep\Speci\NTB\P54929.DIV.doc 4/11/04 20 c a groove 29 such that the distal end of the cutting/storage member 50 or of a straw 90 has an 0 z extension element 38 that complements the shape of the groove 29 and fits within the groove 29. The extension O 5 element 38 may be made of the same material as the cutting/storage member 50. As a result of the angled Sorientation of the foot plate 16, when the rongeur is fully closed, the cutting/storage member 50 or the straw CI 90 tends to be forced up the inclination of the foot plate 16 which may result in damage to the cutting edge 22 or 92. The combination of the groove 29 and the extension element 38 functions to prevent any upward excursion of the cutting/storage member 50 or straw 90 which would result in an overbite.
The operation of the rongeur 10 of the present invention is as follows: The rongeur 10 is set in the "release position" by positioning the stop pin 60 within the depression 75 of the narrow diameter portion 74 of the button assembly This is accomplished by manually pressing the external button portion 76 of the button assembly 70 so that the large diameter member 72 moves out of the wider portion 27 of the slot 24 to compress the coil spring 84.
The stop pin 60 may now freely pass by the position of the distal edge 79 of the large diameter member 72 and to fit within the depression 75. As the spring means 40 and bias the forward handle 30 distally, the slide drive member 20 moves toward the foot plate 16. With the stop pin 60 positioned within the depression 75, the coil spring 84 is kept compressed within the recess 82.
In the release position, the slide drive member is positioned so that the cutting/storage member 50 may be easily placed on the shaft 14. In the release position, the forward rail-engaging members 53,54 are aligned with the forward notches 65,66 and the rear rail-engaging members 56,57 are aligned with the rear notches 69,71.
Once aligned, the cutting/storage member 50 is H:\stella\Keep\Speci\NTB\P54929.DIV.doc 4/11/04 -21c positioned to easily engage the slide drive member 20 so that the male and female connector means 55 and 21 mate 0 z and the cutting/storage member 50 rests upon the shaft 14.
Once the cutting/storage member 50 is engaged to the slide drive member 20, the forward handle 30 is squeezed by the user to advance the slide drive member 20 so that Sthe stop pin 60 exits from within the depression 75 and Sthe large diameter member 72 is returned by the coil
IND
spring 84 to its biased position to block the wider portion 27 of the slot 24. With the large diameter member 72 in this position, the stop pin 60 is stopped from any further proximal movement past the distal edge 79 of the large diameter member 72 thereby preventing any further proximal movement of the slide drive member 20 past the large diameter member 72. With the slide drive member in this position, the forward and rear rail engaging members 53,54 and 56,57 are engaged to the rails 62,63 and are no longer aligned with the forward and rear notches 65,66 and 69,71.
Therefore, the cutting/storage member 50 is securely locked to the shaft 14 and may not be removed from the shaft 14.
With the cutting/storage member 50 in the locked position on the shaft 14, the rongeur 10 may be placed in the wound and used to take multiple bites or cuts of the selected tissue with the cut pieces being stored within the storage chamber 88 of the cutting/storage member Once the desired number of bites has been attained or if the storage chamber 88 becomes filled, the rongeur 10 is removed from the wound. The cutting/storage member 50 is removed from the shaft 14 of the rongeur by returning the rongeur to the release position by pressing the external button portion 76 as described above, so that the forward and rear rail-engaging members 52,54 and 56,57 are once again aligned with the forward and rear notches 65,66. and 69,71 and no longer engage the rails 62,63. The cutting/storage member 50 is then easily lifted up and H,\stella\Keep\Speci\NTB\P54929.DIV.doc 4/11/04 22 C away from the shaft 14.
The cut pieces may be removed from the storage 0 z chamber 88 by inserting a stylet in the slits 86,87 in the side walls 44,45 of the cutting/storage member 50 and pushing the cut pieces out from the chamber. If an alternative embodiment of the cutting/storage element is used where the proximal end of the storage chamber 88 is closed only during use, the cut pieces may be pushed CI out of either end of the storage chamber 88. Similarly, if a disposable straw 90 is used, the cut pieces contained within the straw 90 may be removed by using a stylet to the push the cut pieces out of either the proximal or the distal end of the straw 90 which are both open when not in use.
Further, the improved surgical rongeur of the present invention may be powered by alternative power sources such as electricity, via a cord or battery supply, pneumatic power, or other power sources can be employed.
In a powered rongeur, the finger grip of the rongeur can then be devoted to turning on and off the power supply source to drive the instrument. If gas or other fluid is used, a pressure relief valve is preferably incorporated within the fluid line to establish a limit pressure, which may be set to the maximum desired biting force to be delivered.
Referring to Figure 11, an electrically powered rongeur 200 is shown. The rongeur 200 comprises a housing 201 having a grip 202 that is adapted for receiving a rechargeable battery pack 204 and related electronic circuitry 206. The battery pack 204 is removably inserted into the grip 202 through an opening at the base of the grip 202 and has spring clips 207 on either side of the battery pack 204 which fit into corresponding openings 208 in the grip 202 and lock into place. The battery pack 204 is removed by depressing the spring clips 207 so that they are out of the openings 208 and the battery pack 204 is easily removed from within the grip 202. It is appreciated H,\stella\Keep\Speci\NTB\P54929.DIV.doc 4/11/04 23 C that in a simple variation of this embodiment, the battery pack 204 itself may serve as a removably attachable handle 0 z instead of fitting within the grip 202. In this manner the battery pack 204 may be easily replaced by the surgeon.
The battery pack 204 has contacts 209 for electrical coupling to an activation switch 210. The activation Sswitch 210 is operated by the depression of a trigger 212 Sand is electrically coupled to the electronic circuitry C 206 via contacts 209. The activation switch 210 is used for controlling the power supplied to a solenoid 214 located above the grip 202 and within the housing 201.
The solenoid 214 is electrically coupled to the electronic circuitry by contacts 209. The rear portion of the housing 201 can be opened for access to the compartment by the removal of cap 216 which is threadably attached to the housing 201. Prior to sterilization, the cap 216 and the solenoid 214 can be removed from the housing 201. The rongeur 200 can be sterilized. It is appreciated that all of the electrical components of the electrical rongeur 200 may have contacts 209 such that the electrical components may be easily removed and replaced without the need for wiring these components.
The solenoid 214 drives a reciprocating rod 218 which is removably coupled at its distal end 220 to a cutting/storage member 222 and terminates in a proximal end portion 224. The proximal end portion 224 is made of a non-ferrous material, such that the proximal end portion 224 is not affected by the electromagnetic field generated by the solenoid 214. The rod 218 is spring biased by a strong spring 226 in the proximal direction to maintain the rod 218 in a maximally, proximal position and thus maintain a gap between the foot plate 16 and the cutting edge 22 of the cutting/storage member 222. Near the proximal end portion 224 of the rod 218 is a plunger 228 having a bore 230 for receiving at least a portion of the proximal end portion 224. The plunger 228 is made of a ferrous material such that the plunger 228 is responsive H.\stella\Keep\Speci\NTB\P54929.DV.doc 4/11/04 -24 C to the electromagnetic field generated by the solenoid 210. When the solenoid 210 is powered, the plunger 228 is 0 z driven forward in the distal direction, driving the rod 218 in the same direction toward the foot plate 16 such that the cutting edge 22 of the cutting/storage member 222 contacts the foot plate 16. The rod 218 is then returned to its proximal position by the spring 226. The proximal travel of the plunger 228 is stopped by stopper 232 made CI of a resilient and sterilizable material such as an appropriate plastic well known by those skilled in the art.
As a safety precaution, the momentum at which the rod 218 is driven forward toward the foot plate 16 may be set to a desired rate, such that excessive force is not exerted on the cutting edge 22 and the foot plate 16.
Further, the rod 218 can be adjustable along the longitudinal axis, either by threads or other means, such that a precise closing of the cutting edge 22 against the foot plate 16 is achieved. In this manner, any other tendency of the cutting edge 22 to continue distally placing further stress on the foot plate 16 is avoided.
The depression of the trigger 212 closes the switch 210 to cause one closing and opening of the rongeur 200.
For a second closing operation, the trigger 212 must be released and then depressed again in order to close switch 210 once again. A safety mechanism for preventing activation of the switch 210, well known in electrically operated devices, can be included. Such a safety mechanism could consist of a mechanical interference between the trigger and the switch to prevent activation of the switch 210 or a second trigger may be placed in a separate location on the grip 202 to insure that activation of the rongeur occurs only when both the trigger 212 and the second trigger are depressed to avoid accidental activation of the rongeur 200.
Referring to Figures 11-14, the cutting/storage member 222 is a hollow tube for containing multiple cut H:\stella\Keep\Speci\NTB\P54929.DIV.doc 4/11/04 C pieces of bone or cartilage, having a sharp cutting edge 22 and an engagement end 234 for removably engaging the 0 z rod 218. The cutting/storage member 222 is slidable within a shaft housing 236 which remains stationary as the O 5 cutting/storage member 222 reciprocates along the shaft 238 in rectilinear motion. Although the shaft housing 236 Shas been described and shown as being a single piece, it is appreciated that shaft housing 236 may comprise a Ci number of separate pieces spaced apart along the shaft 238 while still being capable of housing the cutting/storage member 222. Engagement end 234 is closed when in use, but once the cutting/storage member 222 is removed from within the shaft housing 236, it is open such that bone may be pushed from one end of the cutting/storage member 222 out the other end with the use of an obdurator or other similar instrument.
The shaft housing 236 removably engages the shaft 238 in the same manner in which the cutting/storage member (described above) removable attaches to shaft 14 as described in detail above. Like the cutting/storage member the shaft housing 236 has forward rail-engaging members 53,54 which fit within the forward notches 65,66 of shaft 238 and rear rail-engaging members 56,57 which are sufficiently spaced proximally from the forward railengaging members 53,54 so that when the forward railengaging members 53,54 are placed over forward notches 65,66, the rear rail-engaging members 56,57 are directly over the rear notches 69,71 in the shaft 238. The shaft housing 236 is then slid in the distal direction toward foot plate 16, such that the forward rail-engaging members 53,54 and the rear rail engaging members become engaged to the rails 62,63, and the shaft cover 236 is prevented from sliding upward and becomes locked to the shaft 238.
Referring still to Figure 11, to ensure that shaft cover 236 stays locked to the shaft 238, a biasing spring 240 is located within the housing 201 and maintains the shaft housing 236 biased in a maximal distal position.
H:\stella\Keep\Speci\NTB\P54929.DIV.doc 4/11/04 -26- C During the removal of the shaft housing 236, the shaft housing 236 is moved proximally to compress the 0 z biasing spring 240 and permit the shaft housing 236 to become disengaged from the shaft 238.
O 5 Referring to Figure 14, a top plan view of the connections between the cutting/storage member 222 and the Srod 218 is shown. The engagement end 234 of the cutting/storage member 222 has a female connection means
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CI 242 comprising radiused portions 244a and 244b on both sides such that a corresponding male connection means 246 on the rod 218 fits into the female connection means 242.
The cutting/storage member 222 may be engaged to the rod 218 by removing the shaft housing 236 and then lowering the cutting/storage member 222 onto the shaft 238 so that the female and male connection means 242 and 246, respectively, engage. The shaft housing 236 is then replaced and locked to the shaft 238 as described above.
To disengage the cutting/storage member 222 from the rod 218, the shaft housing 236 is disengaged from the shaft 238 by sliding the shaft housing 236 in the proximal direction to compress the biasing spring 240, the shaft housing 236 is lifted off, and then the cutting/storage member 222 is easily lifted out.
In use, the surgeon would insert the rongeur 200 around the bone to be cut and the trigger 212 would be pulled. The pulling of the trigger 212 would cause the rod 218 and the cutting/storage member 222 to be driven forward to close against the foot plate 16 cutting the bone and the cutting/storage member 222 and the foot plate 16 are returned to their original open position regardless of the trigger 212 being released or left depressed. This occurs because the delivery of electrical current to the solenoid 214 is interrupted by the electronic circuitry 206 and the strong return spring 226 returns the cutting/storage member 222 and the foot plate 16 to their original open position.
Releasing the trigger 212 would permit the H.\stella\Keep\Speci\NTB\P54929.DIV.doc 4/11/04 I -27 Scutting/storage member 222 to return to its open position.
The surgeon would then move the rongeur 200, without 0 z removing the rongeur 200 from the wound, to the next area of bone requiring biting, and again activate the trigger 212 and cause the rongeur 200 to close. The power rongeur 200 may be modified for use with any of the Scutting/storage members described herein, such as the Sfirst embodiment described above in reference to Figure 1.
N Referring to Figure 15, rongeur 200a is shown which is an alternative embodiment of rongeur 200. In this embodiment, rongeur 200a has a reciprocal rod 218a coupled to the slide drive member 20 by a resilient compressible member 221 described in detail in U.S. Patent Application Serial Number 07/398,987 filed on August 28, 1989 incorporated by reference herein. The function of the rongeur 200a is the same as described above for rongeur except that it is powered electrically. It is also appreciated that any of the embodiments of the rongeur of the present invention may be similarly adapted to become electrically powered without departing from the scope of the present invention.
The rod 218a has a non-ferrous portion 260, a ferrous portion 262, and terminates proximally in a threaded end portion 264. Threadably attached to the threaded end portion 264 is a disc 266 which functions to stop the distal travel of the rod 218a as it is advanced through the solenoid 214 by making physical contact with the solenoid 214. As the disc 266 is threadably attached to the threaded end portion 264, the distal travel of the rod 218a may be regulated by varying how far the threaded end portion 264 is threaded into the disc 266 resulting in a change in the length of the rod 218a passing through the solenoid 214. To shorten the distance of the distal travel by the rod 218a, the threaded end portion 264 is threaded further into the disc 266. If a greater distance of travel of the rod 218a is desired, the disc 266 is unscrewed such that less of the threaded end portion 264 is threaded into H \stella\Keep\Speci\NTB\P54929.DIV.doc 4/11/04 28 the disc 266. In this manner, the force generated by the activation of the solenoid 214 is may be adjusted by 0 z varying the length of the rod 218a passing through the solenoid 214.
O 5 Referring to Figure 16, an alternative embodiment of the power rongeur of the present invention is shown and Sgenerally referred to by the numeral 300. The rongeur 300 comprises a primary solenoid 302, a plunger 304, a smaller C( secondary solenoid 306, electronic circuitry 307 and a reciprocating rod 308. The primary solenoid 302, the secondary solenoid 306 and the electronic circuitry 307 are electrically coupled via contacts 309 to facilitate removal and replacement of those components without having to detach and reattach any wires. The reciprocating rod 308 has a proximal end comprising a first nonferrous portion 310, a ferrous portion 312, and a second nonferrous portion 314. The secondary solenoid 306 is much smaller and less powerful than the primary solenoid 302.
When the secondary solenoid 306 is activated, the electromagnetic field created urges the reciprocating rod 308 in the distal direction such that the ferrous portion 3-12 moves distally within the electromagnetic field of the secondary solenoid 306. In this position, the reciprocating rod 308 is positioned in a distal direction sufficient to place the cutting edge 22 of the cutting/storage element 236 (shown in Figure 11) in contact with the bone to be cut. It is important to note that the purpose of the secondary solenoid 306 is merely to advance the reciprocating rod 308 a sufficient distance to bring the cutting edge 22 in contact with the bone to be cut, but not to cut the bone.
Once the cutting edge 22 is properly positioned at the site in which a cut is desired through the activation of the secondary solenoid 306, the primary solenoid 302 is activated and the plunger 304 is driven in the distal direction to provide a high impact force to the reciprocating rod 308 and the desired cut is performed. At H.\stella\Keep\peci\NtB\P54929.DIV.doc 4/11/04 29 that point in time, the delivery of electrical current to the primary solenoid 302 and the secondary solenoid 304 stops and the reciprocating rod 308 is then returned to its maximal proximal position by the biasing spring 240 regardless of whether the trigger 212 is released or left depressed. The plunger 304 is returned to its starting position by the spring 313 which is coupled to the removable cap 315.
The supply of electrical current to the primary solenoid 302 and secondary solenoid 306 is controlled by a trigger 316 which closes an activation switch 318 having two stages. In the first stage, the trigger 316 is only partially depressed, such that the activation switch 318 delivers electrical current only to the secondary solenoid 306 for positioning the cutting edge 22 against the bone to be cut. The delivery of electrical current to the secondary solenoid 306 ceases immediately upon the release of the trigger 316 permitting the surgeon to reposition the rongeur 300 prior to cutting the bone. In the second stage, the trigger 316 is fully depressed such that the activation switch 318 delivers electrical current to the primary solenoid 302 while continuing to deliver electrical current to the secondary solenoid 306.
The full depression of the trigger 316 causes one closing and opening of the rongeur 300. For a second closing operation, the trigger 316 must be released and then depressed again in order to close switch 210 once again. It is appreciated that the first stage activation of the secondary solenoid 306 may be bypassed if a surgeon desires to make an immediate cut without first positioning the cutting edge 22 against the bone by fully depressing the trigger 316 at once to power the primary solenoid 302.
Further, the electrical rongeur 300 may include a force adjusting means for adjusting the cutting force of the rongeur 300. In one embodiment, such a force adjusting means may include an angled threaded opening 350 in the housing 301 for receiving a threaded member 352 therein.
H.\stella\Keep\Speci\NTB\P54929.DIV.doc 4/11/04 c The threaded member 352 is threaded into the opening 350 such that the head 354 of the threaded member 350 0 z sufficiently extends to limit the distal motion of the rod 308 by making contact with the oversized portion 356 of O 5 the rod 308. It is appreciated that the further the threaded member 352 is threaded into the opening 350 the Sgreater the limitation of the distal motion of the rod 308 and thus the lesser is the cutting force. It is further C( appreciated that the cutting force of the rongeur 300 can be limited electronically by controlling the amount of current that is delivered to the primary solenoid 302.
Such an electronic means is well known by those skilled in the art.
Referring to Figures 17-25, an alternative embodiment of a surgical rongeur made in accordance with the present invention is shown and generally referred to by the numeral 400. The rongeur 400 is similar in structure to the rongeur 10 in the embodiment described above, except that it has an improved button assembly 420 and an improved cutting/storage member 430.
Referring specifically to Figure 17, the improved button assembly 420 functions to control the displacement of the slide drive member 20 along the shaft 14 in order to release or to engage the cutting/storage member 430 from the shaft 14 as described above. The improved button assembly 420 is located near the proximal end 11 of the shaft 14 and fits in the opening 15 to replace the pivot pin 32. In this manner, the improved button assembly 420 also serves as a pivot pin and attachment means for front handle Referring to Figure 20, the improved button assembly 420 comprises a button member 422 having a large diameter portion 424 and a narrow diameter portion 426 with a threaded end 427. The narrow diameter portion 426 fits through a hollow sleeve member 428 and threads to a substantially flat member 440 having a threaded opening 441 and is located on the opposite side of the body 12 of H.\stella\Keep\Speci\NTB\P54929.DIV.doc 4/11/04 31the rongeur 400. The hollow sleeve member 428 acts as a bushing about which the front handle 30 pivots during the 0 z operation of the rongeur 400. Between the button member 422 and the substantially flat member 440 is a coiled O 5 spring 442 that maintains the button member 422 in a biased position.
SReferring to Figures 18 and 19, a front elevational view along lines 18--18 of Figure 17 of the button C( assembly 420 in the biased position is shown. The substantially flat member 440 has a extension pin 446 that functions to limit the travel of the slide drive member towards the proximal end 11 of the shaft 14. In the biased position, the extension pin 446 is positioned such that it is between the top part 448 of the forward handle 30 and the body 12 to create space S so as to keep the slide drive member 20 in a more distal position. In this manner, the cutting/storage member 430 is engaged to the shaft 14 and is in the locked position as discussed above for the preferred embodiment of the surgical rongeur Referring to Figure 19, a front elevational view along lines 18--18 of the button assembly 420 is shown in the unbiased positioned that is achieved when the button assembly 420 is depressed in the direction indicated by arrow A. The top part 448 of the front handle 30 has a notch 450 capable of receiving at least a portion of the extension pin 446 when the button assembly 420 is in the unbiased position. In the unbiased position, the extension pin 446 no longer keeps the top part 448 of the forward handle 30 away from the body 12 of the rongeur 400 such that space S is eliminated and the slide drive member is moved in a more proximal direction which allows the cutting/storage member 430 to be disengaged and removed from the shaft 14. When the extension pin 446 is in the notch 450, the button assembly 420 is prevented from returning to its normal biased position because the wall 452 of the notch 450 prevents the travel of the extension pin 446 in that direction.
H.\stella\Keep\Speci\NTB\P54929.DIV.doc 4/11/04
I
32 C When the front handle 30 is squeezed by the surgeon, the front handle 30 moves in the direction of the rear 0 z handle 13 and away from the body 12 of the rongeur 400 creating the space S between the top part 448 of the front handle 30 and the body 12. In this position, the extension pin 446 is no longer contained within the notch 450 and Smoves, as result of the force of the coiled spring 454, Sinto the space S that is created between the top part 448 C of the forward handle 30 and the body 12 of the rongeur 400. Once the front handle 30 is released by the surgeon, the top part 448 of the front handle 30 rests against the extension pin 446 and is kept at a distance from the body 12 that is equal to the diameter of the extension pin 446.
As a result, the rongeur 400 is self-locking simply by the squeezing of the front handle Referring to Figures 21 and 22, the improved cutting/storage member 430 is shown comprising a removable and disposable straw 460 which is a hollow member that is similar in structure to the straw 90 as described above.
The distal end of the straw 460 is a sharp cutting edge 462 for cutting bone or other similar tissue. The straw 460 is affixed to the bottom of a slideable shaft housing 470 which is similar in construction to the carriage member 96 described above but has a straw engagement means 472 for removably engaging the straw 460 to the modified cutting/storage base 470.
Referring to Figure 23, an enlarged cross sectional view of the straw engagement means 472 is shown comprising a pivoting member 474 and a detent means 476. The detent means 476 comprises a housing 478 for containing a spring means 480 for spring loading a detent ball 482. A first end 484 of the pivoting member 474 is connected to the detent ball 482 and is maintained by the detent means 476 in a raised position or in a lowered position as shown in broken lines in Figure 23. A second end 486 of the pivoting member 474 is capable of receiving the proximal end of the straw 460 and has a lip 485 so that the H.\stella\Keep\Speci\NTB\P54929.DIV.doc 4/11/04 33 C pivoting member 474 may be lifted to the raised position in the absence of a straw 460 in order to permit 0 z engagement of the straw 460 to the pivoting member 474.
Referring to Figure 24, a cross sectional view of the cutting/storage member 430 along lines 24--24 of Figure 22 is shown. Extending from the second end 486 of Sthe pivoting member 474 is a stabilizer pin 488 which fits Sinto a corresponding opening 490 located near the proximal C end of the straw 460 and functions to stabilize the straw 460 once the pivoting member 474 is inserted within the second end 486 of the straw 460. The stabilizer pin 488 prevents rotational movement and distal movement of the straw 460 during the operation of the rongeur 400.
Referring back to Figure 21, the straw engagement means 472 functions to facilitate the attachment and the removal of the straw 460 to the shaft housing 470. Prior to use, the straw 460 is placed in the shaft housing 470 so that it engages the pivoting member 474 in the raised position prior to placing the shaft housing 470 on the shaft 14. Once the straw 460 is engaged to the straw engagement means 472, the straw 460 is lowered towards the shaft housing 470 such that the straw 460 wedges into converging trapezoidal walls 473A and 473B and the detent means 476 keeps the straw 460 pressed into a stable7wedged position, and prevents any movement of the straw 460 within the shaft housing 470 during the operation of the rongeur 400.
To remove the straw 460, once the shaft housing 470 is removed from the shaft 14, the straw 460 is lifted away from the shaft housing 470 such that the pivoting member 474 is returned to its raised position. The surgeon then simply pulls the straw 460 away from the pivoting member 474 and engages a new straw 460 to the pivoting member 474. The bone contained within the first straw 460 may then be harvested and the first straw 460 may then be disposed.
Referring to Figure 25, an alternative embodiment of H:\stella\Keep\SpeciN1TB\P54929.DIV.doc 4/11/04 i- 34- C the straw engagement means 500 having a pivoting member 510 that pivots about an axis 520 and has a first end 522 0 z with notches 524a and 524b each capable of receiving at least a portion of the detent ball 530 therein. The O 5 pivoting member 510 has the same function as the pivoting member 474 described above, and the notches 524a and 524b Sfunction to maintain the pivoting member 510 in the lowered or raised position, as described above for the CI straw engagement means 472. As the pivoting member 570 pivots about the axis 520, the detent ball 530 engages one of the notches 524a or 524b to hold the pivoting member 570 in a raised or lowered position. The pivoting member 570 has an extension pin 588 that has the same structure and function as the extension pin 488 described above and a lip 585 that has the same structure and function as the lip 485 described above.
Referring to Figure 26, an alternative embodiment of the present invention is shown and generally referred to by the numeral 600. The rongeur 600 comprises of a body 610 having a rear handle 612 depending at an angle from the proximal end 614 of the body 610, and has an upper body portion 616 terminating into a removable cutting/storage element 50. The upper body portion 616 is fixed and is capable of housing and slideably receiving a reciprocating shaft 618 which terminates in a foot plate 16. The reciprocating shaft 618 is driven by a front handle 620 which is pivotably attached to the body 610.
The front handle 620 drives the reciprocating shaft 618 via a toothed gear 622 which engages a correspondingly toothed track 624 of the reciprocating shaft 618 while the body 610 remains stationary. In this embodiment, the cutting/storage element 50 remains in a fixed position while the shaft 618 reciprocates during the cutting action of the rongeur 600 to bring the foot plate 16 into contact with the cutting/storage member Referring to Figure 27, an alternative embodiment of the surgical rongeur of the present invention is shown and H \8tella\Keep\Speci\NTB\P54929.DIV.doc 4/11/04 35 C generally referred to by the numeral 700. The rongeur 700 comprises a body 712 having a shaft 714 extending distally 0 z with a removable portion 715. The removable portion 715 has its distal end terminating in a foot plate 716 and its O 5 proximal end having a double-key, male member 718 for engaging a corresponding female member 720 located at the distal end of the shaft 714.
Referring to Figure 27A, the male member 718 is CI shown fully seated within the female member 720 to provide a stable coupling capable of enduring the above-described forces encountered during the operation off the rongeur 700. The removable portion 715 provides the added advantage of allowing the surgeon to easily replace at least a portion of the shaft 714, such as the foot plate 716, along with replacing the cutting/storage member if desired, as described in detail for the embodiments set forth above.
It is appreciated that an important advantage of the removable portion 715 is that multiple removable portions 715 of various sizes and lengths having various foot plates 716 can be made available to the surgeon appropriate for the particular surgical procedure being performed by the surgeon. In this manner the versatility of the rongeur 700 is greatly increased, the need for having multiple rongeurs of different sizes and configurations is eliminated greatly reducing cost, especially if the rongeur 700 is power actuated.
For example, the removable portion 715 may have a foot plate 716 that is angled relative to the shaft 716 in a specific orientation for a particular surgical procedure such that a number customized removable portions 715 may be provided for use with a common body, handle and shaft 714. The removable portion 715 may have different lengths, diameters and the overall configuration of the removable portion 715 may be rounded for use in endoscopic procedures as described in reference to Figures 28 and 29 set forth in detail below.
H:\etella\Keep\Speci\NTB\P54929.IV.doc 4/11/04 36 O Further, the structure of the rongeur 700 allows for a variety of different sizes and configurations of 0 z removable portion 715 and foot plate 716 to be interchangeably utilized with a common handle, body, and shaft 714. Additionally, the structure of the rongeur 700 allows for the replacement of both cutting edges the Icutting/storage member and the foot plate 716-- when it is Sdesired to incorporate a cutting surface that is out of CI the plane of the surface 730 on the foot plate 716 sufficient to provide a cutting surface but not to hold a substantial amount of bone such that it would prevent the c bone from being advanced into the cutting/storage member.
When the foot plate 716 contains such a cutting surface, it is preferable that the entire removable portion 715 be disposable such that fresh, sharp cutting surfaces are provided with each use.
Referring to Figure 27B, a partial side sectional view of an alternative embodiment of the rongeur 700 having a foot plate 716a with a cutting surface 740 which is out of the plane of the surface 730 of the foot plate 716a facing the cutting edge 742 of the cutting/storage member 750 is shown. The cutting surface 740 is slightly raised from the surface 730 such that the cutting surface 730 and the cutting edge 742 contact and mate during the cutting of bone or cartilage. The cutting edge 742 is preferably sharpened only on the interior side 754 of the cutting/storage member 750.
Referring to Figure 27C, an alternative embodiment of the foot plate 716a of Figure 27B is shown and generally referred to by the numeral 716b. The foot plate 716b has a cutting surface 740a which is out of the plane of the surface 730 facing the cutting edge 742a of the cutting/storage member 752. In this embodiment, the cutting surface 740a is below the plane of the surface 730 such that the cutting edge 742a of the cutting/storage member 752 is received within the cutting surface 740a.
The cutting edge 742a is preferably sharpened on both the H:\stella\Keep\Speci\NTB\P54929.DIV.doc 4/11/04
I
-37 interior side 754 and the exterior side 756 such that the cutting edge 742a is a knife-like edge.
O
z Referring to Figures 28 and 29, an alternative embodiment of the surgical rongeur of the present invention for use in endoscopic surgical procedures is shown and generally referred to by the numeral 800. The Sendoscopic rongeur 800 has a shaft 814 and a cutting/storage member 850 that are preferably rounded CI over their entire length, but may be more limitedly S 10 rounded in a particular area such as the area of the shaft and handle junction. The cutting/storage member 850 preferably has a straw 890 similar to the straw described above in reference to Figures 8 and 9, and having a semi-circular cross section to maximize the biting and storage area of the endoscopic rongeur 800.
Such an overall rounded configuration facilitates the passage of the endoscopic rongeur 800 through the skin and flesh or as more commonly practiced through a cannula typically used for such endoscopic surgery to pass through the skin and soft tissue of the patient and into the abdomen, thorax, or within other areas of the body while still allowing for a good seal against gas or fluid leakage from within the body of the patient.
Referring specifically to Figure 29, a cross sectional view of the endoscopic rongeur 800 is shown illustrating the overall circular diameter of the shaft 814 and cutting/storage member 850. It is appreciated that in order to better form a seal with the opening in the body of the patient, the cutting/storage member 850 may be slideable within a fixed exterior housing, such as shaft housing 236, described above for the embodiment shown in Figures 11-14. Such an exterior housing would also have an overall circular diameter. In this manner, once the endoscopic rongeur 800 is placed within the opening in the body, the seal formed between the fixed exterior housing and the opening of the patient is maintained relatively undisturbed.
H.\stella\Keep\Speci\NTB\P54929.DIV.doc 4/11/04 38 pC The endoscopic rongeur 800 preferably has an overall length of approximately 13.0 inches (330.2 mm) to 18.0
O
z inches (457.2 mm), with a shaft length measured from the foot plate to the handle of approximately 10.5 inches (266.7 mm) to 13.0 inches (330.2 mm), and a shaft diameter of approximately 3/16 inches (4.0 mm) to 1/2 inch (12.0 Smm), and preferably 1/3 inch (8.0 mm).
SIt is appreciated that the endoscopic rongeur 800 CI can be activated manually by rear handle 13 and forward S 10 handle 30 described above, having an overall length of Sapproximately 3.5 inches (88.9mm) to 6.0 inches (152.4mm).
It is further appreciated that the endoscopic rongeur 800 may be power actuated by any of the power means described above in reference to Figures 11-16.
Referring to Figures 30-32, an alternative embodiment of the surgical rongeur of the present invention is shown and generally referred to by the numeral 900. The rongeur 900 comprises a removable unit 902 which removably engages a body 912. The removable unit 902 comprises a shaft 914 terminating in a foot plate 916 and a cutting/storage member 950. The removable unit 902 has a pair of engagement members 920 and 922 which are identical and fit into corresponding slots 924 and 924 in the body 912. Each of the engagement members 920 and 922 comprise a flexible upper tyne 930 and a flexible lower tyne 932 sufficiently spaced apart to permit the-upper and lower tynes 930 and 932 to flex toward each other.
Near the proximal end of the engagement members 920 and 922, each of the upper and lower tynes 930 and 932 have protuberances 934a and 934b on the external surfaces and radiused portions 936a and 936b on the interior surfaces to form a substantially circular recess 938. The protuberances 936a and 936b fit into corresponding notches 940a and 940b formed in slot 924.
Referring specifically to Figure 31, engagement member 920 is shown being partially inserted into slot 924 with the upper and lower tynes 930 and 932 being flexed H.\stella\Keep\Speci\NTB\P4929.DIV.doc 4/11/04 39 c toward each other as a result of the protuberances 934a and 934b contacting the walls of the slot 924. Located at 0 z the end of the slot 924 is a detent means 942 comprising a barrel member 946 connected via shaft 948 to a tab member 952 situated within an opening 956 in the body 912 proximate the slot 924. The detent means 942 is biased Sdistally by spring 954 such that when the proximal ends of the upper and lower tynes 930 and 932 contact the barrel CI member 946, the spring 956 compresses to permit the upper and lower tynes 930 and 932 to be further inserted into the slot 924 until the protuberances 934a and 934b coincide in position with the notches 940a and 940b respectively. As the protuberances 934a and 934b are entering the notches 940a and 940b, respectively, the barrel member 946 forces apart the upper and lower tynes 930 and 932, and the spring 956 biases the barrel member 946 distally into the recess 938.
Referring to Figure 32, engagement member 920 is shown fully inserted and seated within the slot 924 with the protuberances 934a and 934b fully seated within the notches 940a and 940b, respectively, and the barrel member 946 is fitted within the recess 938 to maintain the appropriate spacing between the upper and lower tynes 930 and 932 such that the protuberances 934a and 934b remain fully seated within the notches 940a and 940b, respectively, and the removable unit 902 is locked into place to the body 912 and can not be removed unless it is unlocked by the surgeon. The removable unit 902 remains locked to the body 912 for as long as the barrel member 946 is situated within the recess 938.
To unlock the removable unit 902 from the body 912, the tabs 952 for each of the engagement members 920 and 922 are moved in the proximal direction by the surgeon such that the barrel member 946 is removed from within the recess 938 and the upper and lower tynes 930 and 932 can be flexed toward each other as the removable unit 902 is pulled away from the body 912 such that the protuberances H:\stella\Keep\Speci\NTB\P54929.DIV.doc 4/11/04 S934a and 934b exit the notches 940a and 940b, respectively.
0 z The rongeur 900 provides the ideal means for having both cutting elements the cutting/storage member 950 and the foot plate 916 being replaceable when a second cutting element is present in the form of a raised and Ssharpened cutting edge on the foot plate 916 sufficient to provide a cutting edge but not to hold a substantial CI amount of bone such that it would prevent the bone from being advanced into the cutting/storage member 950. When the foot plate 916 contains a cutting edge, it is preferable that the entire end unit 902 be disposable such that fresh, sharp cutting elements are provided with each use.
The rongeur 900 also provides the added advantages of having different sizes and configurations of the removable end unit 902 which can be used with the same body 912 increasing the versatility of the rongeur 900, eliminating the need for having multiple rongeurs of different sizes and configurations and greatly reducing cost, especially if the rongeur 900 is power actuated.
For example, the end unit 902 may have a foot plate 916 that is angled relative to the shaft 916 in a specific orientation for a particular surgical procedure such that a number of specialized end units 902 may be provided for use with the body 912. The end unit may have a shaft 914 and cutting/storage member 950 of different lengths, diameters and the overall configuration of the end unit 902 may be rounded for use in endoscopic procedures as described in reference to Figures 28 and 29. In such cases, the entire end unit 902 may be entirely disposable or the end unit 902 may comprise any of the cutting/storage members described above having a disposable portion such as the straw 90 described above in reference to Figures 8 and 9.
It is further appreciated that while the body 912 is shown with a manually operated handle, any of the H.\stella\Keep\Speci\NrB\P54929.DIV.doc 4/11/04 -41- O embodiments of the power handles described above in reference to Figures 11-16 may be modified to drive the 0 z rongeur 900 without departing from the scope of the present invention.
Referring to Figure 33, an alternative embodiment of the rongeur of the present invention is shown and Sgenerally referred to by the numeral 1000. Rongeur 1000 has a shaft 1014 and a cutting/storage member 1050 that CI are preferably rounded over their entire length, but may be more limitedly rounded in the area of the shaft and handle junction. The cutting/storage member 1050 preferably has a straw 1090 similar to the straw described above in reference to Figures 8 and 9, except that it is in communication with a vacuum pump 1092 via a hose 1094. The vacuum pump 1092 functions to evacuate any cut pieces of bone or cartilage and cogenerated debris from the straw 1090 resulting from the cutting action of the rongeur 1000. The hose 1094 forms an airtight seal with the straw 1090 to prevent vacuum loss and any contamination of the wound with the cut pieces of bone or cartilage or cogenerated debris.
The use of a vacuum pump 1092 or similar means well known by those skilled in the art in association with rongeur 1000 is especially advantageous when the rongeur 1000 is being used in endoscopic surgical procedures where the presence of cut pieces of bone or cartilage and/or cogenerated debris interferes with the endoscopic procedure.
While the rongeur 1000 has been described with the cutting/storage member 1050 having a straw 1090 in communication with the vacuum pump 1092, it is appreciated that any of the embodiments of the cutting/storage member described above may also be modified to be in communication with vacuum pump 1092 or similar means well known by those skilled in the art to evacuate any cut pieces of bone or cartilage and/or cogenerated debris from the cutting/storage member without departing from the H.\stella\Keep\Speci\NTB\P54929.DIV.doc 4/11/04 -42- C scope of the present invention. While the present invention has been described in association with the 0 z preferred embodiment and several alternative embodiments, it is recognized that other variations of the present invention may be made without departing from the scope of the present invention. Further, it is appreciated that any of the manually activated embodiments of the rongeurs Sdescribed above may also be made to be electrically N powered and similarly the electrically powered embodiment may also be made to be manually activated without departing from the scope of the present invention.
For the purposes of this specification it will be clearly understood that the word "comprising" means "including but not limited to", and that the word "comprises" has a corresponding meaning.
It is to be understood that, if any prior art publication is referred to herein, such reference does not constitute an admission that the publication forms a part of the conmnon general knowledge in the art, in Australia or in any other country.
H.\stella\Keep\Speci\NTB\P54929.DIV.doc 4/11/04
Claims (16)
- 2. The rongeur of claim I, wherein said carrier member is removably coupled to at least a portion of said shaft.
- 3. The rongeur of either claim 1 or 2, further comprising a lock for locking said carrier member to at least a portion of said shaft.
- 4. The rongeur of any one of the above claims, wherein said storage area increases in cross sectional area at least in part from said leading end to said trailing end of said carrier member.
- 5. The rongeur of any one of the above claims, wherein said tubular member includes a second opening in communication with said storage area, said second opening H:\stella\Keep\Speci\NTB\P54929.IV.doc 4/11/04 S- 47 O adapted to be closed by a portion of said rongeur when in use. O z
- 6. The rongeur of claim 5, wherein said second opening is closed only during use of the rongeur and is open when said tubular member is removed from said rongeur.
- 7. The rongeur of any one of the above claims, wherein Cl said carrier member includes at least a portion thereof S 10 that is replaceable. c 8. The rongeur of any one of the above claims, wherein said tubular member is disposable.
- 9. The rongeur of any one of the above claims, wherein said tubular member is configured to store multiple cut pieces of bone or cartilage. The rongeur of any one of the above claims, wherein said mechanism includes a handle for providing said reciprocal motion of said carrier member and said shaft relative to one another.
- 11. The rongeur of any one of the above claims, wherein said carrier member is configured to be operatively coupled to at least one of said shaft and said mechanism.
- 12. The rongeur of claim 11, wherein said carrier member is configured to hold the cut pieces of bone or cartilage upon uncoupling from at least one of said shaft and said mechanism.
- 13. The rongeur of any one of the above claims, wherein said carrier member is configured to prevent any of the cut pieces of bone or cartilage stored in said storage area from being ejected from said storage area while said rongeur is being used to cut the bone or cartilage. H \stella\Keep\Speci\NTB\P54929.DIV.doc 4/11/04 I 48
- 14. The rongeur of any one of the above claims, wherein said tubular member comprises a metal.
- 15. The rongeur of any one of claims 1-13, wherein said tubular member comprises a plastic material.
- 16. The rongeur of any one of claims 1-9, wherein said mechanism for providing the reciprocal motion of said combined cutting element and storage member and said shaft relative to one another includes a solenoid.
- 17. The rongeur of any one of the above claims, wherein said storage area extends substantially the entire length of said tubular member.
- 18. The rongeur of any one of the above claims, wherein said storage are is configured to store at least two full cuts of bone or cartilage.
- 19. The rongeur of any one of the above claims, wherein said carrier member and said shaft have an external configuration which is substantially rounded for use in endoscopic surgical procedures. A rongeur for cutting bone or cartilage as claimed in any one of claims 1-19 and substantially as herein described with reference to the accompanying drawings. Dated this 4th day of November 2004 GARRY KARLIN MICHELSON By their Patent Attorneys GRIFFITH HACK Fellows Institute of Patent and Trade Mark Attorneys of Australia H:\stella\Keep\Speci\NTB\P54929.DIV.doc 4/11/04
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| AU2004226959A AU2004226959A1 (en) | 1994-11-10 | 2004-11-04 | Surgical rongeur having a carrier member |
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US337107 | 1994-11-10 | ||
| AU2002300799A AU2002300799B2 (en) | 1994-11-10 | 2002-08-29 | Improved Surgical Rongeur |
| AU2004226959A AU2004226959A1 (en) | 1994-11-10 | 2004-11-04 | Surgical rongeur having a carrier member |
Related Parent Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| AU2002300799A Division AU2002300799B2 (en) | 1994-11-10 | 2002-08-29 | Improved Surgical Rongeur |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| AU2004226959A1 true AU2004226959A1 (en) | 2004-12-02 |
Family
ID=34382523
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| AU2004226959A Abandoned AU2004226959A1 (en) | 1994-11-10 | 2004-11-04 | Surgical rongeur having a carrier member |
Country Status (1)
| Country | Link |
|---|---|
| AU (1) | AU2004226959A1 (en) |
-
2004
- 2004-11-04 AU AU2004226959A patent/AU2004226959A1/en not_active Abandoned
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| MK4 | Application lapsed section 142(2)(d) - no continuation fee paid for the application |